Universal tension spring support member for bed rails or bed frame

BACKGROUND

This invention relates generally to a support assembly for a frame or rail assembly to connect a headboard and a footboard and, ultimately to support a mattress and box spring, and, more particularly, to an improved universal cross member support for a bed frame or bed rails.

Bed frames or bed rails are widely used to provide a support for the box spring and mattress and are of a relatively straightforward construction comprising a rectangular or square frame. In the case of bed rails, there are normally side rails that are wooden, rolled formed metal or angle iron and which connect to a headboard and a footboard. The side rails, the headboard and the footboard are interconnected so that the overall unit may be readily assembled and the unit is of predetermined dimensions so as to accept a standard box spring that is seated upon the frame.

Originally, the side rails would support laterally placed wooden bed slats that would cross the bed frame and support the box spring. Such wooden slats were strong enough to provide the necessary support to the box spring, however, they were generally troublesome, somewhat weak and were cumbersome to install and maintain in place, and required screws for assembly, particularly when moving the bed from one location to another. It was necessary to cut each slat to the particular width or space between the bed rails and the construction relied on the weight of the box spring and mattress to keep the slats in place.

As an alternate, therefore, there are currently used, one or more cross members that are constructed of steel angle iron and normally are L-shaped and are placed laterally across the frame spanning the side rails. Thus, as an improvement, the steel cross members replaced the wooden slats which made the consequent set up, construction and transportability considerable easier and the overall construction stronger. In addition, metal supports have also been used in conjunction with the wooden slats. Obviously, the steel cross members could be constructed of very heavy gauge steel so that adequate support could be provided for the box spring and mattress, however, the use of heavy gauge steel increases the cost of the cross member and additionally, adds to the overall weight of the structure. Therefore, although constructed of steel, the present cross members alone are not sufficient to provide the necessary amount of support for the box spring and mattress.

Thus, virtually all bedding manufacturers require the use of a rigid center support for the cross member, whether the construction is a bed frame or bed rails in order to insure the structural integrity of the box spring to prevent damage to that component. The use of such a rigid center support virtually precludes the use of a typical wooden slat or typical angle iron cross member without the use of a leg assembly that actually contacts the floor for the needed support to the cross member. Accordingly to solve the problem of a lack of adequate support, manufacturers universally turned to the use of a leg that relied on contact with the floor to add that support. An example of such solutions is shown in U.S. Pat. No. 5,502,852 of Fredman et al; U.S. Pat. No. 5,815,860 of Mitchell and U.S. Pat. No. 5,894,614 of Stroud.

It therefore became necessary to add a glide or glides to the leg of the steel cross member that spanned between the side rails to provide sufficient support to the cross member. The glide is generally affixed to a leg depending downwardly from the cross member and, in turn, the glide contacts the floor with a flat, planar bottom surface so that the cross member is supported on the floor and thus gives crucial support to the box spring and to the other components of the assembled bed. It should be noted, that while the glide is referred to as having a flat, planar bottom surface, that surface is an effective flat surface as the bottom of the glide may have its inner portion displaced upwardly such that the entire bottom surface is not really totally flat and planar. If totally flat, the tolerances would be considerably strict and thus, normally only an effective flat planar surface is formed in the bottom of such glides.

Obviously, with the use of a leg and glide to support the cross member, it is important that the overall length of the glide assembly, that is, the glide and the leg, be fairly precise with respect to the cross member. If the length of the glide assembly is too short, there is inadequate support for the cross member and the cross member will bow downwardly under the weight of the box spring until the necessary contact between the glide and the floor is established. If, on the other hand, the length of the glide assembly is too long, it causes the cross member to bow upwardly. In either case, the result is undesirable and can cause structural damage to the cross member and possibly to the box spring.

It is therefore necessary that the glide assembly be of the proper height and to that end, the glide itself is normally threadedly affixed to the leg so that the glide can be simply rotated by the user to raise and lower the glide to arrive at the proper desired height. The need for the adjustment is paramount in that the headboad and footboard, if there is one, is not a standard industry height above the floor and thus, the height of the frame and the side rails off the floor will differ from bed to bed so that a fixed height glide assembly would not be suitable to fit all beds universally. In addition, the bed may, from time to time, be moved about the room and the glide need to be readjusted due to irregularities in the floor itself to correct for high and low spots of the floor.

A further example of a cross member is shown and described in U.S. Pat. No. 4,080,674 of Fredman where the cross member includes a pair of supporting legs each of which have a vertically adjustable glide to insure that the cross member is adequately supported by the flooring without twisting or misalignment. Again, as explained, the solution is founded upon a reliance upon the floor to adequately support the center member. Other examples of devices or vertically adjustable legs are shown an described in U.S. Pat. No. 5,502,852 of Fredman et al; U.S. Pat. No. 5,815,860 of Mitchell and U.S. Pat. No. 5,894,614 of Stroud, all of which have some means of adjusting the vertical length of a leg so that the overall bed frame can utilize the floor for support.

Typically, therefore, the glide has an upwardly extending threaded stem that mates with a corresponding threaded opening in the leg located in the desired position. The stem itself is generally small in diameter, about one quarter to one half inch diameter, for most applications, and its support in the leg is relatively secure and sufficiently strong for use as a support for the cross member when in place, i.e encountering compressive forces, however the overall glide assembly is not particularly strong when subjected to side forces and opened to the full extension of height.

Accordingly, when the headboard and footboard are moved from one location to another, such as for cleaning under the bed, and particularly when the box spring and the mattress are in position upon the bed frame, the glide drags on the floor as the bed is moved. Where the floor is covered, for example, with carpeting, the dragging causes twisting of the glide assembly and can easily lead to a breaking of the leg from the cross member and/or severe damage to the box spring.

Too, the cross member is, as indicated, generally a steel L-shaped member and is easily twisted through the influence of a bending of the glide member so that damage to the cross member is a good possibility. Added to that weakness, is the fact that many cross members are coupled together at the center point between the two side rails, that is, the cross member is generally extended in two sections inwardly from the side rails and is coupled together at or near the center of the span between the side rails by some clamp or other coupling device to compensate for the varying widths of the headboards and footboards.

Thus, the center of the span between the supporting side rails is already a vulnerable spot where the cross member is weak, however, adding to that weakness is the use of a coupling at that center spot where the two individual cross member are joined together by a clamp. In short, the glide assembly that supports the cross member is in a most vulnerable position with respect to being damaged or to damaging the cross member and the box spring by the user moving it from one location to another or by simply having the height adjustment incorrectly set.

Obviously for the user or installer, this is a severe problem as it creates the necessity to obtain another bed rail or support system as the breaking of a leg is generally not repairable since the components are stamped metal parts that are riveted together. It would certainly be advantageous to avoid the problem altogether so that the bed frame is not subject to the breakage problem herein outlined.

Another problem exists in the construction of a cross member in that the actual width or span between the side rails may have a variance and thus there may need to make an adjustment in the length of the cross member to insure that it properly aligns with the particular fitting or bracket in the side rails. The difficulty is particularly significant where the cross member is assembled by fitting into brackets or the like in the side rails as the length must be accurate to make the proper fitting possible. Thus, presently there are many ways to attach the cross members to a side rail that are non-standard devices.

Accordingly, it would be advantageous that the length of the cross member be designed so as to be adjustable to make certain its assembly to the side rails can be made easily and accurately. An attempt at solving that problem is shown in the aforementioned disclosures of U.S. Pat. No. 5,502,852 of Fredman et al; U.S. Pat. No. 5,815,860 of Mitchell and U.S. Pat. No. 5,894,614 of Stroud. However, again, the center of the cross member is already the weakest area of the cross member and the addition of a sliding connection at that point adds to the weakness of the cross member. It would be advantageous to allow the cross member to have a width adjustment without detracting from the overall integrity of that cross member.

SUMMARY OF THE INVENTION

In accordance with the present invention, there is provided a cross member that may be used with a bed frame or bed rails and which overcomes the aforedescribed difficulties of current cross members. In the present invention, a cross member is described that is a universal cross member, that is, the cross member can be used in almost all applications where a cross member is needed and can be adapted for use with current bed frames and bed rails as well as to newly manufactured bed frames and rails.

With the universal cross member of the present invention, the need for a support glide or caster to support the cross member is, in almost all instances, eliminated such that the cross member does not require any support that contacts the floor beneath the cross member. Accordingly, the need for some initial setting and constant readjustment of the height of such a support component is eliminated along with the consequent problems associated therewith and previously described. In addition, due to the unique construction of the present universal cross member, the gauge of the steel used can still be a relatively light gauge and not a heavy steel component.

As another feature of the present universal cross member, the length of the universal cross member is adjustable such that the present universal cross member can be adjusted to account for differences in the distance between the bed rails. That length adjustment is provided at the ends of the universal cross member and not in the center area of the universal cross member so that the structural integrity of the universal cross member is not compromised. The length adjustment is provided by the use of slides, generally of a metal material and which has ends that are preferably constructed of an injection molded plastic material i.e. a glass filled nylon composition, and therefore a relatively inexpensive material that can be molded to a variety of configurations.

Accordingly, as will be seen, therefore, the present universal cross member can be used in a wide variety of bed rails and is suitable for any height of the legs of the headboard or other component since there is normally no center support that must be in contact with the floor and additionally, the length is adjustable so that the present universal cross member can be used with differing distances between the side rails.

The universal cross member of the present invention includes a generally straight member, preferably tubular, that is caused to be put in tension such that there is an upward force generally located at the center of the straight member and acting in a direction opposite to the force created by the weight of the box spring, mattress and other items that make up the completed bed so that no contact with the floor is necessary. As such, therefore, the present universal cross member can be used in almost any application and can provide the added strength and rigidity to the bed frame without the problems associated with a support that is in contact with the floor.

The principle of the present invention and its ability to provide support without actual contact with the floor is based upon a support beam that is positioned between two fixed points. When a load is added to the center of the beam acting in a downward direction, the beam will deflect downwardly after a certain amount of weight is added and the deflection will increase as addition load is added to the beam. With the present invention, the use of the tension member is used to reinforce that center and the tension member diverts the force caused by the weight outwardly much closer to the fixed end points of the beam. The diverted force is thus acting on a more supported area because those points are nearer to the fixed end points. In effect, the force acting downwardly in the center of the beam is diverted to other points at or near the ends of the beam and the beam deflection is reduced with the present invention upon imposition of the same load as a normal beam.

As sometimes used herein, the term tension member, as will be seen, is preferably a metal steel strap, however, that tension member may also be referred to as a tension bar and may be a cable, strap, bar, wire or other component, it only being important that the tensile strength of the tension member be sufficient to carry out its intended purpose in accordance with the present invention and must be of a material and of sufficient dimensions so as to provide the required amount of tension on the straight member.

In the present invention, the straight member can be formed in a variety of cross sectional shapes that generally have a symmetrical cross section and preferably in the form of a tubular steel member of a rectangular, preferably square shape. The weight of the box spring, mattress and the like acts downwardly on a surface of the straight member so, to counter that force, a force is exerted against a surface of the straight member on an opposite surface of that straight member and which acts in an opposite direction to the downwardly directed force created by the box spring and other components, thus, acting to counter the downward force with an upwardly directed force. That upward force is applied generally in the vicinity of the center of the straight member.

To create the upward force, a force transmitting means is located in the vicinity of the center of the straight member and a tension bar extends from the force transmitting means to be affixed to the straight member at locations at or near the ends of the straight member. That tension bar may take the form of a steel strap in the preferred embodiment. As will be seen, the force transmitting means may be a solid block of material, i.e. a metal stamping or a casting, or a molded plastic component, it only being important that the force transmitting means transmit the force from the tension bar or strap to the straight member. The tension bar is maintained in tension so as to create the force that acts upwardly on the straight member tending to bow the center of the straight member upwardly and pull the ends of the straight member inwardly and downwardly.

To create that tension, the tension bar is in contact with the force transmitting means and also has its ends affixed to the straight member, preferably at points at or near the ends of the straight member. A tension means may be provided, in one embodiment, that creates tension in the tension bar and which, in turn applies the force to the force transmitting means and thus to the straight member. One such tension means may be a mechanism that actually pulls or stretches the tension bar by applying a force at one or both ends of the tension bar in a direction outwardly from the center of the tension bar, or if more than one tension bar is employed, the pulling or stretching is in a direction outwardly from the point of contact with the force transmitting means. Again, as the tension member is stretched, its tendency is to straighten, however, since the center of the tension bar is displaced a finite distance from the center of the straight member by the force transmitting means, in trying to straighten the tension member, a force is created upwardly against the center of the straight member and the ends of the straight member are pulled inwardly and downwardly tending to create a slight bow in the tubular bar counter to the direction of the weight applied by the box spring, mattress and the like.

In one embodiment, the tension means comprises a flange through which the tension bar passes and the flange is affixed to the ends of the straight member. In that embodiment, the ends of the tension bar are threaded and nuts are affixed on to those threaded ends. Thus, by rotating the nuts on the ends on the tension bar, the tension imposed on that bar can be adjusted at will.

A more preferred means of maintaining tension in the tension bar is to employ a steel strap that is affixed to the straight member at or near the ends thereof and which is initially put in tension and then secured to the straight member so as to keep that tension in the strap. In the more preferred strap, the edges of the metal strap are rolled inwardly so as to add to the strength of the strap itself as well as to eliminate the otherwise relatively sharp edges of the steel strap.

In the preferred embodiment, the straight member is a rolled steel bar of a rectangular cross section and the tension bar is a steel strap that contacts the force transmitting means located at the approximate center of the straight member. The ends of the steel strap are riveted to the rolled steel bar at or near the ends of the bar and the strap is thus maintained in tension. In an ideal construction, straight member has its center portion bowed slightly upwardly in the direction toward the load to be imposed on the straight member as the steel strap is riveted to the straight member. As such, when released from the bowed configuration, the center portion returns to a straightened configuration, thus pulling the ends of the straight member upwardly to inherently create a pulling effect on the tension member to create a tension in that member. The force transmitting means is, as explained, thus simply the application of tension to the steel strap and then affixing the strap to the straight member while retaining the steel strap in tension. In the preferred embodiment, the tension causes just a slight bow in the tubular bar such that its center bows upwardly slightly in the direct of the box spring and, of course, the upward bow is opposite to the direction of the forces exerted downwardly by the box spring and other components of the completed bed.

In an ideal manufacturing process, the tension member may be just taut, that is, there is in reality a zero tension initially on the tension member but that tension is immediately created upon the imposition of a load on the straight member to create the tension when the universal cross member is employed to support a load directed downwardly on the straight member. Unfortunately, it imposes extremely close tolerances on the manufacturing process to create a taut, zero tension in the tension member of a completed universal cross member such that it is more preferable to deliberately create the pre-tension by retaining a slight bowing of the straight member.

In summary, therefore, during the normal, preferred construction of the universal cross member, the tension bar is deliberately put in tension a predetermined amount and which forces a generally centrally located block or spacer upwardly to cause an upward force on the straight member such that the straight member is caused to assume a slightly bowed position.

In the manner described, the use of a additional support or supports for the straight member of the present invention that provide support from the floor to the universal member can be fully eliminated, thus the bed frame can be of any height from the floor, there being a minimum distance from the floor in order to provide the physical space for the universal cross member itself, and no adjustment needed to any support for the universal cross member. Accordingly, while the present invention is suited for most beds for use without any added center support using a floor engaging device, there may be instances where such a center support or even other supports need be added as a supplement. Such instance could occur, as an example, where the bed is a water bed where the normal loading is heavy or where there is simply an unusually heavy load applied to the bed. In such instances a molded plastic support can be provided that also serves to hold a leg. Again, in the preferred embodiment, the molded plastic support can serve to transfer the force from the tension steel strap to the straight member and, at the same time, can serve to contain a leg that can be set to a length so as to reach the floor for the needed support.

In the more preferred embodiment the leg, when used, may be affixed to the molded plastic support so as to be self adjusting, that is, the leg can conveniently be affixed to the molded plastic support by means of a mechanism that allows the user to simply drop the leg by gravity to reach the desired length touching the floor and retained firmly in that position. That automatic vertical leg adjustment is particularly advantageous since no measuring in necessary nor is there any need to rotate and screw in or out each leg to adjust each leg individually. For example with a water bed, there are normally nine legs that are positioned about the underside of the water bed to support the bed from the floor. Therefore, in the installation and set-up of such a bed, it has been necessary for the person carrying out the installation, to individually make a vertical adjustment by screwing down and balancing each of the nine legs to make sure each leg is in the proper contact with the floor. With the present, self vertically adjusting legs, the legs do not require the individual attention and can easily be automatically adjusted for the particular floor by simply releasing the leg to have it drop by gravity to a correct vertical height in proper contact with the floor. The legs therefore automatically lock into the desired position when they reach contact with the floor.

In order to optimize the efficiencies in manufacturing, the molded plastic support may be moved or located at a variety of positions along the length of the straight member as desired by the user and as dictated by the particular load imposed upon the cross member. Additionally, there may be more than one support used and each may be manufactured identically when a leg is utilized or not utilized or whether one or more legs are utilized.

As a further feature of the present invention and the applicability of the universal cross member, an improved means is provided to affix the universal cross member to the side rails, whether such side rails are wooden rails, an angle iron rail, a rolled tubular construction or other special configuration. Accordingly, in this aspect of the present invention, a specially shaped and configured slide end of the universal cross member is used and which has normal holes to enable the user to use screws to fasten the slide end to a wooden side rail or, as another alternative, the slide end has a shape that enables it to be easily snapped into a rail connector that is also specially configured to receive the slide end. That rail connector can be a plastic molded part and which also has the versatility to be affixed to a steel angle iron side rail or custom roll formed metal rail by means of metal clips or to be insert into a gouged portion of a wooden side rail, or even be installed on an existing roll formed rail constructed in accordance with U.S. Pat. No. 4,745,644 of Pottschmidt. Further, the rail connector can be factory installed by the manufacturer as a fixed part of the side rail or, can be installed by the person setting up the bed.

In the preferred embodiment, the slide end is simply snapped into the rail connection and thus can be readily installed by a person setting up the bed without the need for any tools such that the time required for assembly of the bed is greatly reduced and can be carried out by the user in the home. The actual connection between the slide connector and the rail connector is preferably such that the snap-in procedure is simple to join those components together, without the use of any tools, however, the completed connection cannot easily be detached so that the connection is sure and positive and, preferably, cannot be disconnected without the use of tools. Thus, once installed, the universal cross member of the present invention is solidly affixed to the particular side rail and is not easily dislodged but can only be removed by quite deliberate positive action by the user. As such, no tools are necessary to carry out the assembly of the bed when the rail connector of the present invention is installed on the side rails.

Other features of the universal cross member of a bed frame or bed rails will become more apparent in light of the following detailed description of a preferred embodiment thereof and as illustrated in the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A

is a perspective view of a completed bed assembly having as its cross member, a universal cross member constructed in accordance with the present invention;

FIG. 1B

is a side plan view of the bed assembly of

FIG. 1A

;

FIG. 2A

is an enlarged perspective view of the universal cross member of the present invention;

FIG. 2B

is side schematic view showing the universal cross member of the previous Figures in position affixed to a side rail;

FIG. 3A

is a enlarged perspective view, partially cut away, illustrating one means of connecting the universal cross member of the present invention to a side rail;

FIG. 3B

is a further perspective view, partially cut away, of an alternate means of affixing the universal cross member to a side rail;

FIG. 3C

is a still further perspective view of another embodiment of the universal cross member illustrating a further means of connection to a side rail;

FIG. 4

is a perspective view, partially exploded, of an embodiment of the universal cross member as constructed in accordance with the present invention;

FIG. 4A

is a perspective view of a leg assembly constructed in accordance with the present invention;

FIG. 5

is a perspective view of the preferred embodiment of the universal cross member constructed in accordance with the present invention;

FIG. 5A

is an end view of the preferred tension member used in the present invention;

FIG. 6

is a top perspective view of a slide end component used with the present invention;

FIGS. 7 and 7A

are schematic views of the slide end component of the present invention showing, respectively a slide end in position to be screwed to a wooden side rail and a slide end in position to be affixed to a wooden side rail through the use of a rail connector of the present invention;

FIGS. 8 and 8A

are schematic views, of, respectively, a slide end in position to be affixed to a custom roll form rail using a rail connector and a side view, partly in cross. section, of a slide end affixed to a rail connector of the present invention;

FIG. 9

is a schematic view of a slide end in position to be connected to a rail connector affixed to an angle iron side rail;

FIGS. 10 and 10A

are, respectively, schematic views of a slide end in position to be connected to a roll form side rail using a rail connector and a side cross sectional view of a feature of the connected assembly of

FIG. 10

;

FIG. 11

is a perspective view of the components that make up a kit used to install the rail connector of the present invention;

FIG. 12

is a perspective view of bed rails connecting between a headboard and a footboard including a cross member; and

FIG. 13

is a perspective view of a caster assembly that can be used with the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Referring now to

FIG. 1A

, there is shown a perspective view of a completed bed assembly and which includes conventional components such as side rails

10

that are positioned parallel to each other and spaced apart a predetermined distance depending upon the type of box spring and mattress to be used with the bed assembly. At one end of the side rails

10

, there is a headboard

12

generally affixed in normal means to the side rails

10

and at the opposite ends of the side rails

10

, there is a footboard

14

that is, again, affixed to the side rails

10

in any conventional manner.

As will be noted, the typical bed assembly may or may not include both a headboard and a footboard, and those components are both shown for convenience in illustrating the present invention. It should be noted, however, that the headboard

12

and the footboard

14

both are provided with legs

16

and which support the entire bed assembly on the surface of a floor. The particular length of the legs

16

is not a standard length in the industry, however, and thus the height above the floor of the side rails

10

can vary from bed to bed depending upon the design of a particular headboard and footboard. As will become clear, the disparity in the length of legs of headboards and footboards makes the present invention applicable for use with any height of the side rails from the floor, above a minimum height, and is thus a major advantage over the current bed rail assemblies.

Continuing with

FIG. 1

, therefore, there is also shown a universal cross member

18

that spans the distance between the two side rails

10

to provide support for the box spring and the mattress that are positioned atop the side rails

10

and the universal cross member

18

. Briefly, the universal cross member

18

is constructed with a straight member

20

that may be of a rectangular, but may be of any symmetrical cross section including a hexagon, or even a circular cross section. Non-symmetrical cross sections could be feasibly, however, such shapes are more difficult in providing the upwardly directed force to act oppositely to the downwardly acting force created by the weight of the box spring and mattress. Slidably received within the straight member

20

are a pair of end brackets

22

that are used to affix the ends of the straight member

20

to the side rails. The end brackets

22

rest on and are affixed to a horizontal surface

24

provided on the side rails

10

and which may be a wood ledge or a horizontal leg of a metal angle iron.

Briefly, the other components shown in

FIG. 1A

include a tension bar

26

that is affixed to the straight member

20

at or near the ends

28

of the straight member

20

and a block

30

generally located in the center of the universal cross member

18

and positioned to rest against the straight member

20

and is designed to transmit a force from the tension bar

26

to the central section of the straight member

20

.

Turning briefly to

FIG. 1B

, there is shown a side view of the completed bed assembly and showing the location of the block

30

and the straight member

20

. It is important to note that in the Figure, the entire universal cross member

18

is spaced above the floor, shown at

32

and therefore no part of the universal cross member

18

is actually supported by the floor

32

. Thus, as previously stated, the present invention is aptly usable where the length of the legs of a headboard and footboard are unknown since the universal cross member

18

of the present invention does not require a support or attachment. that relies on the plane of the floor.

Turning now to

FIG. 2A

, there is shown an enlarged perspective view of a universal cross member

18

constructed in accordance with the present invention. In this Figure, the straight member

20

is shown with a generally square cross section, however other configurations and cross sections may, of course be utilized as previously explained. As can also be seen, the block

30

is positioned at approximately the mid point of the straight member

20

amid its ends

28

and, in this embodiment, the block

30

has a generally square shaped recess

34

and the straight member

20

fits within the recess

34

so that the block

30

is held in its proper position. The tension bar

26

passes through a suitably shaped opening

36

in the block

30

and is secured at its end to a pair of fittings

38

that pass through and are thus secured to the straight member

20

at approximately the ends

28

of straight member

20

. The fittings

38

have openings

40

through which the threaded ends

42

of the tension bar

26

pass and nuts

44

are threadedly engaged to the threaded ends

42

, the purpose of which will be explained. Finally, a cap

46

can be used to seal the ends of the straight member

20

(only one of which is shown) and which has an aesthetic appearance and protects against injuries from inadvertently hitting the relatively sharp ends

28

of straight member

20

.

The actual manufacture and use of the universal cross member

18

, in this embodiment, can now be described. In assembly, the block

30

having the tension bar

26

passing therethrough is assembled so that the straight member

20

is fitted to recess

34

. The nuts

44

are then tightened on the threaded ends

42

of the tension bar

26

creating an upward force that is communicated through the block

30

to the approximate center of the straight member

20

while at the same time pulling the ends inwardly and downwardly. Obviously, the more the nuts

44

are tightened, the more of a force is applied to that center of the straight member

20

. In the normal use of the invention, the nuts

44

are tightened such that the straight member

20

begins to become slightly convex, that is, the center will bow upwardly slightly in the direction that the force is applied by the block

30

.

In this manner, the upward force, indicated by the arrow F, creates a slight bowing or bending to the straight member

20

and which provides additional strength to act in supporting and countering the weight acting downwardly on the straight member

20

in the direction of the arrows W. That weight is, of course, imposed by the load applied by the weight of the box spring, the mattress and any occupant of the bed assembly. Accordingly, the use of the tension bar

26

to pre-stress the straight member

20

by applying a force in the upward direction, against the force imposed by the weight borne by the straight member

20

is such that the need for a glide or other support that actually contacts the floor is unnecessary in almost all applications.

In the event the load imposed by the weight of the mattress is a considerable load, such as might be imposed by the use of a water bed, it is possible to add an additional support in the form of a glide or caster that actually contacts the floor as a supplemental support to the universal cross member

18

, however the need is very infrequent and as such, the universal cross member

18

can be used in almost all applications where the height of the side rails from the floor is unknown without any actual contact with the floor.

In carrying out the present invention, therefore, the preferred embodiment has disclosed a single tension bar

26

that passes through the block, however, it will be obvious that the tension

26

may be two individual bars that are secured to the block

30

or may be any other tensioning arrangement that would force the block

30

in the upwardly direction generally at the center of the straight member

20

to tend to bow that straight member

20

in the direction opposing the weight of the box spring and mattress. As also shown, the block

30

may be an injection molded plastic construction, a cast metal unit, wood, a metal stamping or other solid material, the essence being that it is of some finite dimension so that the stretching and tensioning of the tension bar

26

will create a force on the straight member

20

countering the force exerted by the weight of the box spring, mattress and the like that is supported by the straight member

20

.

In addition, the preferred location of the fittings

38

are at or near the ends

28

of the straight member

20

to allow the efficient and optimum tensioning of the straight member

20

by pulling the ends

28

inwardly and downwardly while exerting a force upwardly at the approximate center, however, the actual tension and bowing effect applied to the tension bar

26

could be accomplished by affixing the ends of the tension bar

26

at some intermediate point between the center of the straight member

20

and the ends

28

of the straight member

20

.

Turning now to

FIG. 2B

, there is shown a schematic view of a portion of the universal cross member

18

showing its connection to the side rail

10

. As is seen, the end bracket

22

rests on the horizontal surface

24

extending from the side rail

10

. The end bracket

22

is configured to the same general cross section as the interior of the straight member

20

and fits slidingly within the internal area of the straight member

20

such that the end bracket

22

can be telescoped therein. Thus there is a certain movement of the end bracket

22

outwardly and inwardly with respect to the end

28

of the straight member

20

, thereby allowing the overall length of the universal cross member

18

to be adjustable in accordance with the span or distance between the side rails

10

. When the specific desired length of the universal cross member

18

has been established, a device is provided to secure the end bracket

22

at that particular length. The device may be a bolt

46

that passes through the straight member

20

and passes through an elongated opening in the end bracket

22

so that the end bracket

22

can be secured in the desired length by tightening the bolt

46

as will later be further described.

In

FIG. 3A

, there is shown an enlarged perspective view, partly in section, showing one possible means of attaching the universal cross member

18

to the side rail

10

and utilizes a male bracket

48

that is formed in the outer end of the sliding end bracket

22

that is, in turn received within the interior of the straight member

20

. Again, the bolt

46

can be used to secure the end bracket

22

at the particular length desired for the universal cross member

18

and a knob

50

is tightened on the threaded end of the bolt

46

to tighten the end bracket

22

in the selected position. In this embodiment, a female bracket

52

is affixed to the side rail

10

, resting on the horizontal surface

24

or by other means and both the male end bracket

48

and the female bracket

52

are tapered inwardly so that the male end bracket

48

can simply be fitted into the female bracket

52

to form a connection between the universal cross member

18

and the side rail

10

. A similar connection may be made at the other end of the universal cross member

18

so that the universal cross member

18

can simply be inserted into its position spanning between the side rails

10

to complete the assembly of the bed frame.

Thus, with the previously described feature where the universal cross member

18

does not require a support intermediate its ends contacting the floor, it can be seen that the universal cross member

18

can be used with a wide variety of headboards having differing length legs and also with a wide variety of side rails having differing lengths spanning between the side rails and the universal cross member

18

is usable with any of such combinations of components.

Turning now to

FIG. 3B

, there is shown an enlarged perspective view of a side rail

10

, partially cut away, illustrating another means of interconnecting the universal cross member

18

to that side rail

10

. In,this embodiment, the side rail

10

is shown as a typical wood side rail having a lip with a horizontal surface

24

for positioning and attaching the universal cross member

18

. In this embodiment, the outer end of the end bracket

22

is flattened and flared so as to create a generally wide, flat end

54

of the end bracket

22

and which can be rested on the horizontal surface

24

and be secured thereto by means such as wood screws

56

that are directly screwed into the side rail

10

. Again, the end bracket

22

is telescoped within the end

28

of the straight member

20

so that the end bracket

22

can be extended and retracted from that end

28

to account for the particular width or span between the side rails

10

in constructing the bed frame.

In the still further embodiment as illustrated in

FIG. 3C

, there is shown an enlarged perspective view of a side rail

10

having a lower bracket

58

that may be affixed to the lower side of the horizontal surface

24

by means such as rivets

59

. The lower bracket

58

is thus configured to be the same or a suitable similar shape to receive the end bracket

22

and, as shown, that shape is generally a square shape. Thus, again, the end bracket

22

can be adjusted to the desired length by its sliding fit with the straight member

20

and fitted into the similarly shaped lower bracket

58

. To fully secure the end bracket in such position, a spring loaded button

60

can be employed that pops through an opening

62

in one of the sides of the lower bracket

58

.

Next, there is shown in

FIG. 4

, a perspective view, partially exploded, of the universal cross member

64

constructed in accordance with the preferred embodiment. In this embodiment, the straight member is

66

is a cold rolled steel welded tube, preferably of a square cross section configuration. The straight member

66

has free ends

68

,

70

that are open and into which slides

72

,

74

are fitted that are slidingly engaged within the straight member

66

. The slides

72

,

74

are also preferably formed of a metal. As can be seen with reference to the prior embodiments, the slides

72

,

74

allow the overall length of the universal cross member

64

to be adjusted by the user easily to fit between the side rails of differing bed frames. At the free or outer ends of the slides

72

,

74

, there are slide ends can be comprised of a cast metal, but preferably a molded plastic material of glass filed nylon and are molded to the particular desired configuration. The slide ends

76

,

78

can be affixed to the slides

72

,

74

by means such as screws

80

.

The slide ends

76

,

78

can be configured to any particular configuration to enable those components to be readily affixed to the side rails of the bed frame. There are screw holes

79

to enable the user to screw the slide ends

76

,

78

to a wooden bed rail, however, the same molded slide ends

76

,

78

can also be connected to the side rails by means of a quick snap connection. In the embodiment shown, there are rail connectors

82

(only one of which is shown) that enable the easy connection of the slide ends

76

,

78

to that side rail. As seen, the rail connector

82

may be affixed to a side rail that is a conventional L-shaped angle iron by a pair of steel U-clips

84

or, alternatively, where the side rail is a wooden member, the wooden side rail may be worked to provide a suitable shaped recess into which the rail connector

82

can rest.

Once in place, the rail connector

82

can be used to easily affix the slide ends

76

,

78

to the side rails of the bed frame or bed rails without the use of special tools and thus can readily be assembled to set up the bed unit. As a further feature of the rail connector

82

, there may be a plug

85

that is removable from the rail connector

82

and which is generally rectangular and, when used, fits downwardly into the opening

87

in the rail connector

82

. As such, in the event the user desires to use the rail and slat connection shown an described in U.S. Pat. No. 4,745,644 of Pottschmidt, the rail connector

82

can still be used with that system by utilizing the plug

85

so that the opening

87

aligns with the normal opening in the side rail system of the '644 patent. The actual slide ends

76

,

78

as well as the use of the plug

85

will be latter explained, however, it is sufficient to note that the use of the plug

85

enables the present invention to be used with a rolled side rail as disclosed in the aforementioned Pottschmidt patent.

In this embodiment, the tension member

86

comprises cold rolled steel strap that is affixed to the straight member

66

at or near the free ends

68

,

70

thereof by means such as rivets

88

that pass through the straight member

66

, the free ends of the tension member

86

and may also have a guide plate

90

to aid in that affixation. As shown in

FIG. 4

, there are elongated slots

89

formed in the slides

74

to allow the rivets

88

to pass through the slides

74

without impeding the lateral or extending movement of those slides

72

,

74

.

In the assembly and the affixing of the tension member

86

to the straight member

66

, it is preferred that there be a pre-tension effect, that is, as with the prior embodiments, the tension member

86

is preferred to be in tension as the universal cross member

64

is assembled. To the end, the force transmitting means

92

is a molded plastic housing that is comprised of two housing components

94

,

96

that are joined together by means such as rivets

98

. The force transmitting means

92

is also preferably affixed to the straight member

66

by means of the rivets

98

. As can be seen, the tension member

86

or steel strap passes underneath the force transmitting means

92

so as to displace the tension member

86

from the straight member

66

. There may be a variety of means to retain the tension member

86

in position beneath the force transmitting means

92

including nubs formed on the bottom of the housing components

94

,

96

during the molding process that may interfit into suitably positioned and shaped apertures formed in the tension member

86

.

In any event, during the manufacturing and assembly of the universal cross member

64

, a pre-tension is created in the tension member

86

by creating a slight bow in the straight member

66

with the center of the straight member

66

bowed slightly upwardly with respect to its free ends

68

,

70

and retained in the slightly bowed configuration while the ends of the tension member

86

are riveted to the straight member by the rivets

88

. Thus, upon release of the straight member from the forced bowed position, the straight member

66

will attempt to straighten out and will create a tension in the tension member

86

. It is possible, and normal, that the straight member

66

will maintain a slight bow at the termination of the assembly process and the affixing of the tension member

86

to the straight member

66

.

In an ideal manufacturing and assembly process, it is possible that there be no actual bow in the straight member

66

after completion of the affixing of the tension member

86

and that the actual tension in the tension member

86

be such that the tension would immediately be created upon a weight being placed on the straight member

66

, such as the weight of a box spring when placed onto the bed frame. In such case, the tension member

86

is affixed so as to be taut but without actual tension created in the tension member

86

. However, the manufacturing tolerances are quite difficult to achieve and maintain along with the required precision of assembly and thus rather the place very strict tolerances on the assembly and the manufacturing of the components, the slight bow is preferred within the tension member

86

with a positive tension and slight bow upon its being affixed to the straight member

66

.

As can also be seen in

FIG. 4

, there are instances where the universal cross member

64

requires some support of the floor to provide sufficient strength to support the bed components. As indicated, the support of the floor may be needed if an excessive load is being carried by the bed frame, such as when a water bed is being utilized. In such instance there is a need for a leg to span the distance from the straight member

66

and the floor to provide that support. In the preferred embodiment of

FIG. 4

, the leg

100

can conveniently be retained to the straight member

66

by means of the force transmitting means

92

by affixing the leg

10

to the housing components

94

,

96

. The leg

100

will generally also include a glide

102

affixed to the bottom thereof to contact the floor in a sturdy relationship.

In the molding of the housing components

94

,

96

, there is a central space

104

that is formed in the interior of both of the housing components

94

,

96

of a mirror image and which allows the leg

100

to fit within the central space

104

. The length of the central space

104

is predetermined to allow the leg to be withdrawn into the force transmitting means

92

and to be extended outwardly and downwardly therefrom to adjust the length the leg

100

protrudes downwardly from the force transmitting means

92

to contact the floor. Thus, when the housing components

94

,

96

are assembled together, the leg

100

is interfitted into the central space

104

intermediate the housing components

94

,

96

.

A leg release mechanism

106

is also provided and is affixed intermediate the housing components

94

,

96

and which serves to allow the leg

100

to be extended from the housing components

94

,

94

to the desired extension and locked into that extended position.

The leg release mechanism comprises a catch spring

108

and a catch

110

. As assembled, the catch

110

has a hole

112

that is sized so as to allow the leg

100

to be snugly, sliding fitted within the hole

112

. The catch spring

108

acts upon the catch

110

to maintain the catch

110

in a tilted position with respect to the leg

100

that extends vertically downwardly.

Accordingly, when the catch

110

is tilted with respect to the horizontal, the hole

112

is tilted with respect to the leg

100

and captures or retains the leg

100

sturdily affixed to the catch

110

, and, obviously, also to the force transmitting means

92

. The catch

110

can easily be pressed by the user against the bias of the catch spring

108

to move the catch

110

to a horizontal position to free the leg

100

from its retained, locked position. Thus, by a simple manipulation of the catch

110

, the leg

100

can be released for movement with respect to the force transmitting means and again released to retain the leg firmly in the desired position.

As shown, there is only one catch

110

, however, in order to provide addition locking strength, there may be a plurality of stacked catches

110

nested together and all operable by the same catch spring

108

. As such, with a plurality of catches, possible two or three catches

110

, the locking of the leg

100

is made more positive with additional strength.

As can therefore now be seen, when the universal cross member

64

is installed on a bed frame or bed rails in the desired location in a room in supporting, for example, a water bed, the user merely has to press on the catch

110

and the leg

100

will become free to move. The leg

100

will thus move downwardly by gravity until it encounters the floor where it stops. The user can then release the catch

110

and the leg

100

will be firmly secured in the position touching the floor to act as a support for the straight member

66

. The leg

100

can just as easily be retracted into the housing components

94

,

96

to retract the leg upwardly into the housing components

94

,

96

when the user desires to move the bed within the room or to another room to avoid the leg glide

102

from being damaged by catching on the carpet or other hindrance to the movement. Obviously, to retract the leg

100

, the catch

110

must be depressed and the leg physically pushed upwardly by the user into the housing components

94

,

96

and when the catch

110

is allowed to return to its original biased position, the leg

100

will remain in the retracted position.

By the use of legs having differing lengths, the adjustability of the universal cross member

64

can be utilized with almost any height of a bed from the floor. For example, in the preferred embodiment, the central space

104

may allow an adjustment in the extension of the leg

100

of about 4.5 inches. By the use of different lengths of legs, the amount of adjustment available to the user for different heights of a bed above the floor can be extended i.e. the installer or user can be provided with two legs of a 5.5 inch length and 9 inches in length where either leg can interfit with universal cross member

64

. Thus, by choosing the appropriate length leg, the overall vertical height above the floor of the universal cross member

64

can span 6.5 to 14 inches. Obviously, with other length legs, the overall adjustment allows the universal cross member

64

to have considerable versatility to be used with beds having a wider range of vertical heights from a floor.

By the construction of the housing components

94

,

96

, the leg

100

may also be located at other positions along the straight member

66

, as, for example, the leg position illustrated in

FIG. 4

at A. In this location, the housing components

94

,

96

of the tension member

86

are molded to have lateral slots

114

formed in those housing components. As shown, there are two sets of slots

114

so that the leg

100

can be affixed to the housing components

94

,

96

at various positions as desired depending upon the particular load borne by the bed frame and the tension member

86

can pass through the interior of the housing components

94

,

96

in the desired position. In any such location, there are openings

116

formed in the tension member

86

, one of which is shown in the Figure, so that the leg

100

can pass through the tension member

86

at the particular location.

As noted, again, the position of the leg

100

along the straight member

66

also is made easier by the use of the adjustable leg feature previously described to enable the user to adjust the leg

100

to the proper length to contact the floor in any position along the straight member

66

. The use of the additional side legs as shown in

FIG. 4

are used when a water bed is being supported by the bed frame and the additional legs in the locations A serve to not only support the universal cross member

64

but also to support the side rails that are considerably overburdened by the additional weight imposed by the use of a water bed. In any event, the legs are all vertically adjustable to the particular floor easily and without tools and eliminate the need to screw each leg down and balance the legs to assembly the overall bed.

Turning now to

FIG. 4A

, there is shown a perspective view of a leg assembly

117

that can be used and which comprises the housing components

94

,

96

of the prior embodiment. In this embodiment, however, the leg assembly

117

is adapted to be used as a support for any cross member or even a side rail or other piece of furniture. As can be seen, the housing components

94

,

96

are the same components as used with the

FIG. 4

embodiment and thus the leg

100

extends downwardly toward the floor to contact the floor and provide the needed support. The lower extremity of the leg

100

may be a glide, standard caster roller, or may be a specially designed caster assembly that is shown and described in U.S. patent application Ser. No. 09/519,725, entitled “CASTER ASSEMBLY FOR A BED FRAME MEMBER OR FURNITURE”, filed on the same day as the present application.

In

FIG. 4A

, however, there is also an upper bracket

119

that is affixed to the housing components

94

,

96

and which is used to affix the leg assembly

117

to a cross member or other structure to be supported. As shown the upper bracket

119

is used specifically with a wooden slat

121

and therefore the upper bracket

119

can be secured to that wooden slat

121

by means of screws

123

. As can readily be seen, the leg assembly

117

can just as easily be used as a support for other structural components, including steel angle iron members, roll formed rails, or the like, the only difference being the particular configuration of the upper bracket

119

. Thus, with the use of the present leg assembly

117

the user has the advantage of the ease of adjusting the vertical height of the leg by use of the mechanism described with reference to FIG.

4

. As such, the leg assembly can be used with any of the aforementioned structures and the leg simply released by the user depressing the catch

110

to allow the leg

100

to drop downwardly until it reaches a support surface, such as a floor, and then by releasing the catch

110

, the leg is secured in that particular height to lend support to whatever structure is in need of that support.

Turning now to

FIG. 5

, there is shown a universal cross member

64

as the preferred embodiment, that is, there are no legs used with the embodiment and thus no need to make any adjustments to any legs. Instead, the use of the tension member

86

alone is sufficient to provide the support to the straight member to support the particular box spring, mattress and the like. Thus, with the addition or lack of legs, the present universal cross member

64

can be used with a variety of bed sizes and loads. For example, with the use of a full bed, the universal cross member

64

may be used with one leg or can be used without any leg; with a queen size bed, the universal cross member

64

can have one leg or three legs and with a king size bed, there generally will be three legs used. In the instance of any of the multiple leg embodiments, the additional leg serves not only to add support to the cross member but additionally adds needed support to the side rails to support the additional load on those components.

Turning to

FIG. 5A

, there is shown an end view of the preferred tension member

86

and which is a steel strap wherein the ends

101

and

103

of the strap have been rolled inwardly so as to provide addition strength to the strap and additionally eliminate the otherwise sharp edges of the strap from posing a potential hazard to the installer or user.

Next, turning to

FIG. 6

, there is shown a top perspective view of a slide end

76

constructed in accordance with the present invention. There are two screw holes

79

formed in the slide ends

76

and the outer edges of the slide end

76

are formed as upwardly shaped wedges

118

(only one of which is shown), the purpose of which will be later explained. Further openings

120

are also present to receive the screws

80

that affix the slide end

76

to the slide

72

(FIG.

4

).

Turning now to

FIG. 7

, there is shown a schematic view of a slide end

76

in position to be affixed to a wooden side rail

122

and, as can be seen, wood screws

124

can conventionally be used to pass through the screw holes

79

to simply screw the slide end

76

to that wooden side rail

122

. As will become apparent, therefore the slide end

76

is a versatile component and its ability to be directly fastened to the wooden side rail

122

by wood screws

124

is but one method of affixing the universal cross member

64

in its assembled position.

An alternate means of affixing the slide end

76

to the wooden rail

122

is shown, in

FIG. 7A

where a rail connector

82

is used to readily enable that connection. In this embodiment, the rail connector

82

is located in a gouged out portion of the wooden side rail

122

, however, the rail connector

82

can also be simply mounted to the wooden side rail

122

by a surface mount and not require a working of the wooden side rail

122

to gouge out a site for the rail connector

82

. However, in the Figure., the rail connector

82

is mounted within the gouged out portion by self tapping screws

125

that pass through the side rails

122

and into the rail connector

82

to retain the rail connector

82

to it position as shown.

A pair of flexible tabs

126

extend upwardly from the base of the rail connector

82

and each has a lip

128

extending inwardly located at the upper portion of the flexible tab

126

. As will later be shown in more detail, there is an upwardly shaped wedge

118

formed on the lateral sides of the slide end

76

that interfits with the flexible tabs

126

. Thus, as the slide end

76

is pushed downwardly into the rail connector

82

, the flexible tabs

126

flex outwardly to enable the upwardly shaped wedges

118

to pass by the inwardly extending lips

128

and, when past that position, the flexible tabs

126

flex back to their original position so that the inwardly extending lips

128

capture the upward shaped wedges

118

to strongly retain the slide end

82

to the rail connector

82

tabs, and, therefore, retain the universal cross member

64

to the wooden side rail

122

. As can thus be seen, the interconnection is easy, fast, and results in a solid connection that cannot easily become disconnected. In fact, with the present embodiment, the later detachment of the universal cross member

64

from the side rail

122

requires a tool, such as a screwdriver, to break the connection.

Turning next to

FIG. 8

, there is shown a use of the slide end

76

to a custom roll formed rail

130

where the custom roll formed rail

130

has its horizontal flange

132

in which is formed a downward recess

134

for the locating of the rail connector

82

. In this embodiment, the rail connector

82

is affixed to the horizontal flange

132

by means of metal clips

136

that have internal barbs formed on both inner side surfaces and which can be pushed into location to firmly affix the rail connector

82

to the custom roll formed rail

130

. Again, the actual affixing of the slide end

76

to the custom formed rail

130

is as in the prior embodiment, that is, the slide end

76

is snapped into position and is held in that position by the inwardly extending lips

128

that capture the upwardly shaped wedges

118

. Alternatively, instead of metal clips, the rail connector

82

can be affixed to the custom roll formed rail

130

by means of screws the pass through holes in the custom roll formed rail to be affixed in the same manner as illustrated in FIG.

7

A.

In

FIG. 8A

, there is shown a schematic side view, broken away and partly in cross section, of a completed connection between a slide end

76

and a rail connector

82

such that the inwardly extending lip

128

can be seen to hold the upwardly extending wedge

118

firmly in position to make the connection. As shown, the rail connector

82

is held to the custom roll formed rail

130

by the metal clips

136

, however as also can be seen, there are blind screw bosses

138

formed in the rail connector

82

when the rail connector

82

is affixed to a side rail by means such as the screws of the prior embodiment.

In the next

FIG. 9

, there is shown a schematic view of a slide end

76

in position to be connected to a rail connector

82

affixed to a standard angle iron side rail

140

. Again, in this embodiment, the rail connector

82

is affixed to the angle iron side rail

140

by means of the metal clips

136

and the snap-in connection is also the same as discussed with reference to the prior embodiment.

Turning now to

FIGS. 10 and 10A

, there is shown, respectively, a schematic view of a slide end

76

in position to be affixed to a existing roll formed rail

142

and a schematic side cross sectional view of the completed connection. Taking both Figures., the slide end

76

is shown to be connected to a roll formed rail that is currently on the market and which is made in accordance with the disclosure of U.S. Pat. No. 4,745,644 of Pottschmidt. In that patent, the construction of the cross member or slat includes a downwardly facing tab

144

that fits into a corresponding generally rectangular opening in the roll formed rail

142

. Accordingly, with this embodiment the rail connector

82

can be installed so as to align the opening

87

in the rail connector

82

with the similar shaped opening already existing the Pottschmidt roll formed rail

142

. The plug

85

is then inserted into the opening

87

and passes through both the opening

87

in the rail connector

82

but also the existing opening in the roll formed rail

142

. A barb

146

at the lower end of the downwardly facing tab

144

becomes positioned beneath the opening in the roll formed rail and by completing the assembly, that is, by snapping the slide end

76

into position into the rail connector

82

as previously described, tab

144

enters the plug

85

as specifically shown in

FIG. 10A

to hold the rail connector

82

to the roll formed rail

142

as the assemble is completed and the overall connection is accomplished easily and with any tools.

In

FIGS. 10 and 10A

the plug

85

is shown in position with the barb

146

facing inwardly toward the center of the bed and away from the exterior of the roll formed rail

142

, however, the barb

146

can also be oppositely directed, that is, it can be faced outwardly toward the exterior of the roll formed rail

146

, away from the center of the bed.

In

FIG. 11

, therefore, the individual parts to enable the rapid and easy connecting of the slide end

76

to a side rail can be marketed as a kit as a method of doing business as all of the components are easily contained within a kit in a single package and can be provided to customers to be used in a commercial or home installations. Thus, those component include the rail connector

82

, the plug

85

, metal clips

136

and self tapping screws

125

to enable any user to install the interlocking system to an existing side bed rail to gain the advantages of the present invention.

Turning now to

FIG. 12

, there is shown a perspective view of bed rails

150

connecting between a headboard

152

and a footboard

154

and showing a universal cross member

64

schematically. As can be seen, there is a caster assembly

156

that is affixed to the center of the universal cross member

64

that contacts the floor to support that member. Although the universal cross member

64

is shown in schematic, it is appreciated that it is similar to the embodiments shown and described herein with respect to

FIGS. 4

et seq.

Thus, finally, in

FIG. 13

, there is shown a perspective view of a caster assembly

156

that is affixed to the universal cross member

64

and which can be used in place of the leg used in the prior embodiments. In this caster assembly

156

, a leg extends downwardly from the cross member

66

so as to contact the floor and provide support to the overall completed bed. Thus, in this embodiment, the upstanding stem

158

can fit into the housing components

94

,

96

of FIG.,

4

and the caster assembly comprises a plurality of rollers

160

to provide support for the universal cross member

64

. A caster assembly construction that is preferred for this embodiment is shown and described in U.S. patent application Ser. No. 09/519,725 entitled CASTER ASSEMBLY FOR A BED FRAME MEMBER OR FURNITURE, and is filed on the same date as the present application, the disclosure of which application is incorporated into the present application by reference thereto.

Accordingly, as can be seen the universal cross member of the present invention is universal in nature since it can be used with any height of the side rails above the floor, in excess of a minimum height, inasmuch as the universal cross member does not need support from that floor to carry the weight of the box spring and mattress and also, the universal cross member can be used in applications where an adjustment needs to be made for varying the span or width between the side rails.

While the present invention has been set forth in terms of a specific embodiment or embodiments, it will be understood that the universal cross member herein disclosed may be modified or altered by those skilled in the art to other configurations. Accordingly, the invention is to be broadly construed and limited only by the scope and spirit of the claims appended hereto.

Number	Name	Date	Kind
207758	Maughlin	Sep 1878	A
587864	Ryan	Aug 1897	A
981966	Ambrozy	Jan 1911	A
989446	Thompson	Apr 1911	A
1167692	Hinton	Jan 1916	A
3131405	Andes	May 1964	A
4080674	Fredman et al.	Mar 1978	A
4222134	Degen	Sep 1980	A
4745644	Pottschmidt	May 1988	A
5502852	Fredman et al.	Apr 1996	A
5815860	Mitchell	Oct 1998	A
5894614	Stroud	Apr 1999	A
6345484	Oliver et al.	Feb 2002	B1

Universal tension spring support member for bed rails or bed frame

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US Referenced Citations (13)