Universal vacuum extension kit

Information

  • Patent Grant
  • 6378166
  • Patent Number
    6,378,166
  • Date Filed
    Monday, October 2, 2000
    25 years ago
  • Date Issued
    Tuesday, April 30, 2002
    23 years ago
Abstract
A vacuum extension kit elements includes extensions, a flexible hose and an adapter, each having plural diameter male and female connectors for connection to different size vacuum cleaner elements and attachments. The conduit through the elements is essentially a uniform diameter, for uninterrupted flow, and is small enough to double the flow velocity through standard vacuum cleaner elements. A clog preventer, for filtering out large particles, and inserts, for optional further reduction of female connector inside diameters, are also provided.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




A universal vacuum cleaner extension kit extends the reach of standard cleaners.




2. Description of Related Art




Most vacuum cleaners come with some sort of extension and replacement parts. These prove to be satisfactory for the standard rooms, but do not meet the needs for high locations such as high ceilings, vaulted ceilings, high windows, and high foyers.




In the vacuum cleaner art, extensions are well known for reaching heights and for extending the horizontal reach from the collection cannister or bag. There is no universally accepted standard for tubing or connectors. However, most tubing and connectors used with vacuum cleaners vary from 1¼ inches to ½ inches in diameter. B. Baxter (U.S. Pat. No. 2,122,633, issued Jul. 5, 1938) is an example of tubular extension sections having locking couplings between the sections. N. Okun (U.S. Pat. No. 2,801,437, issued Aug. 6, 1957) teaches a tapered male and female coupling; N. Schneider (U.S. Pat. No. 5,410,776, issued May 2, 1995) teaches small tapers for frictionally securing parts of vacuum attachments to extension tubes; and, R. McDowell (U.S. Pat. No. 4,053,962, issued Oct. 18, 1977) teaches several stepped and tapered inner surfaces for forcefully attaching a tubular vacuum cleaner section to various size nozzles, such as 1¼ and 1½ inch external diameter nozzles.




SUMMARY OF THE INVENTION




The present invention is to components that attach to most cannister and upright vacuums. To meet the special needs for extending the reach of vacuum cleaners, this invention provides extensions with a decreased uninterrupted internal diameter to increase velocity within the extensions for improved removal of dust, cobwebs and insects, a hose extension and adapter.




There are four to six extensions provided in the kit. Each extension has a male and a female plastic end connector with tapered surfaces that allow for easy slip-fit attachment to each other. The average height person with four three-foot extensions or six two-foot extensions can reach about seventeen feet in height. This allows a person to stand on one floor and vacuum the ceiling and corners of an above floor or a 2


nd


level.




There is an adapter provided for connecting the extensions to existing vacuum hoses, attachments, and pipes. It is primarily used to attach an extension to vacuum units having a smaller diameter conduit.




A flexible hose extension is provided for additional flexibility and additional operator freedom when using an existing hose. The flexhose is especially useful for upright vacuum cleaners in view of the short flexible hoses used on them as compared to the cannister type. While an extension can be attached to the upright flexible hose, a very limited freedom of movement usually results. Connecting the flexible hose of the invention to the flexible hose of a vacuum cleaner adds footage and use well beyond the vacuum cleaner. A tapered or stepped female fitting can be provided on the flexhose. With it a standard or smaller diameter vacuum can be connected. The opposite end of the flexhose can be connected to the extension.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of an extension with parts shown separated and with sectional views of the end connectors.





FIG. 2

is a sectional side view of the adapter.





FIG. 3

is a sectional side view of a clog preventer.





FIG. 4

is a front view of the clog preventer of FIG.


3


.





FIG. 5

is a view of a hose extension with the end connectors shown in section.





FIG. 6

is a sectional view of the female end connector of the hose extension with an alternate adapter insert.





FIG. 7

is a front view of a container housing the components of the extension kit.





FIG. 8

is a side view of the container of FIG.


7


.











DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

shows an extension


10


having an elongated tube


11


with female connector


19


and male connector


20


. The elongated tube has a wall thickness sufficient to make it self-supporting and capable of supporting an accessory (i.e. tool implement, etc.), other extensions, and the moderate lateral pressures used against surfaces to be cleaned. If stainless steel is used, a wall thickness of 0.01 to 0.02 inches has been found sufficient with ¾ to 1 inch diameter tubes. The female connector


19


is provided with a cylindrical opening


13


in a first end


12


to receive one first end of the elongated tube


11


with a tapered wall thickness that increases inwardly. A stop


14


is formed by having the wall thicker at a central inner location for locating the end travel of the elongated tube and strengthening the connector between the elongated tube and receiving first end


12


and an element held within the cavity


27


of the female connector second end


18


. The connector second end has an inwardly decreasing diameter that can have a uniform taper, or be stepped


28


, or a combination of the two, to receive standard diameter accessories or elements, or to be attached to the male end


52


of the flexhose or extensions. The inside diameter at the end


15


can be about 1½ inches, at the middle


17


1⅜ inches, and at the base


16


1¼ inches.




The male connector


20


includes a first end


21


having a cylindrical opening


22


that receives a second end of the elongated tube


11


. A thicker wall


23


with a slightly smaller internal diameter


25


at the base of the cylindrical opening


22


acts as a stop for the elongated tube. The second end


24


of the male connector


20


is provided with a modest external taper that gives a slightly larger outside diameter


24




a


at the central area and a slightly smaller outside diameter


24




b


on the second end. The outside taper is also designed to engage a female connector of another extension or standard accessory or the adapter


30


so as to attach to smaller accessories.




The extensions can be made from various metal and plastic materials that offer strength, rigidity and light weight. Since the assembled extension must be strong enough to be essentially self supporting, stainless steel tubing is preferred. Most plastics have been found to be too flexible, heavy and hard to control. The end connectors or fittings are preferably ABS plastic attached to the tubing with a high strength adhesive such as CA-50 GEL sold by 3M Corporation. A ¾ to 1 inch diameter tube has about 0.44 to 0.79 square inch of flow area, while a 1¼ to 1½ inch diameter tube has about a 1.2 to 1.8 square inch flow area. By using tubes having a diameter of from ¾ to 1 inch, the velocity within the tube is increased by about 200% and the overall weight that must be manipulated is reduced.




The end connectors or fittings are somewhat larger or thicker than those that are used in the prior art. This is to accommodate the smaller diameter tube yet allows it to fit larger diameter accessories found on some vacuum cleaner hoses and conduits. They also join the tubes such that an uninterrupted flow path extends through the tubes, when they are joined together, and gives the extensions a rigid support.




The female connectors, on their inner surfaces, and the male connectors, on their outer surfaces, can be provided with irregularities such as ridges or recesses around their circumferences or longitudinally. It has been found that a smooth surface male connector placed inside a smooth surfaced female receptor has such a hold that it is very difficult to pull them apart. This could be from a vacuum type hold created between the two. To overcome this problem, it has been found that ridges or recesses around the circumference or longitudinally on these surfaces provide the necessary grip for securing the two together while giving a reasonably easy release of the two. This use is illustrated as longitudinal recesses


29


inside female connector


19


of the extension


10


shown in FIG.


1


and as circumferential ridges


57


on male connector


52


of the flexible hose


50


shown in FIG.


5


. The preferred size of these irregularities is from 0.01 to 0.02 inches in height and up to 0.12 inches in width that extend from 1 to 1½ inches in length. The irregularities can be rectangular or rounded and may be tapered along their length in any given area they are used at. The recesses and ridges are designed into the connector so as to not let air in and/or the mating connectors are designed to make contact circumferentially and the inner and/or outer end of the connectors to block air leakage.




An adapter


30


is shown in FIG.


2


. The first end


31


has a cylindrical outer surface and a tapered inner opening


32


. The outer opening first end


32




b


has a larger diameter than the inner opening second end


32




a


for example. This opening


32


accommodates male extensions generally ranging from 1.16 to 1.25 inches. This could be the male connector


20


of extension


10


or the male connector of some larger element or accessory. The second end


34


is joined


33


to the first end and has a passage


35


and a tapered outer wall with an inner outside diameter


34




a


that has a larger diameter than the outer end outside diameter


34




b.


The taper generally ranges from 0.09 to 1.15 inches and is designed to engage with the elements or accessories used on smaller vacuum sizes. The adapter allows the extensions, having a smaller diameter than commonly used, to connect to standard vacuums having a larger diameter, usually 1¼ to 1½ inch. Additional adapters can be provided to allow extensions to attach to accessories with smaller than standard diameters.





FIGS. 3 and 4

show a clog preventer


40


. The clog preventer can be used in areas having a large number of large particles. It is used to prevent entrance of these particles into areas that might permit clogging such as the smaller diameter flexhose and extensions. The clog preventer body


41


is similar in size and shape to the female connector end


32


of the adapter


30


of

FIG. 2. A

first open end gives access to area


42


that can fit over the male connector


20


second end


24


or over the male connector


52


outer surface


53


. A second closed end


44


is provided with apertures


43


permitting air and small particle passage.





FIG. 5

shows a hose extension


50


provided with the present invention. The hose extension has a flexible hose


51


with an inside diameter of about 0.75 inch having a male hose connector


52


on one first end and a female hose connector


67


on the second end. The male hose connector


52


has a threaded internal recess


55


for threading in the first end of the hose although it can be permanently bonded or molded in place. A hose stop


56


limits the distance the hose can be threaded into the male hose connector. The second end of the hose connector has a tapered outer surface


53


for placement in the female connector


19


of the extension


10


. As an alternative, attachments can be directly connected onto the tapered outer surface


53


. The male hose connector second end has an internal passage


54


that is essentially the same diameter as the extension passage diameter.




The hose extension


50


female hose connector


67


on the hose extension second end has a threaded first end


65


that receives the hose until a stop


66


is engaged. The female hose connector second end


63


has a taper


68


with a decreasing internal diameter going from the second end toward the first end. The second end taper is designed to receive the male connector end of the vacuums. An internal recessed insert


69


can be temporarily or permanently placed within the taper


68


of the connector second end


63


if necessary to fit other vacuum cleaners with smaller connectors. The internal recessed insert reduces the diameter of the tapered recess


68


from about 1.16 to 0.09 inches. The outside diameter of the second end


63


is approximately 1.5 inches which will fit onto vacuum extensions that are larger. The plastic or rubber used to make the elements, such as the female connector


67


of

FIG. 6

, has enough resilience to expand or contract to accommodate slight differences existing between some vacuum cleaners.





FIG. 6

shows an optional insert for the female connector tapered second end


63


with the hose


51


threaded into the female connector first end


65


. An internal outer insert


61


can be placed into the second end of the female hose connector until a shoulder


62


on the internal outer insert abuts the outer end of the female connector. The internal outer insert enables a smaller outside diameter vacuum unit to be connected to the hose extension. The internal outer insert


61


reduces the diameter of the female hose connector first end from about 1.25 to 1.15 inches. The internal outer insert can be temporarily or permanently placed on the female hose connector first end.





FIGS. 7 and 8

show the parts of the extension assembled in a container


70


for transport and storage. The kit contains from four to six extensions


10


each with a male connector


20


and female connector


19


; a hose extension


50


with a male connector


52


and a female connector


67


; a first adapter


30


; a clog preventer


40


; an outer internal insert


61


; and an internal recessed insert


69


packaged as a unit. The container


70


shown is in the form of a clear plastic “clamshell,” vacuum formed to house the parts of the kit for transport and storage. The clamshell container securely holds the parts that fit into a molded area storage compartment in a back side


71


. A cover


74


on the front side is connected to the back side by a living hinge


72


on the bottom side of the container. The back side and front side are removably secured together by a hanger type hook


73


on the top side. The portion of the hanger on the back side


71


and front side cover


74


snap fit together to removably hold the cover in place over the back side. The hook allows the clamshell container


70


to be placed on a closet pole or hook for easy storage and forms a grip for transport.




It is believed that the construction, operation and advantages of this invention will be apparent to those skilled in the art. It is to be understood that the present disclosure is illustrative only and that changes, variations, substitutions, modifications and equivalents will be readily apparent to one skilled in the art and that such may be made without departing from the spirit of the invention as defined by the following claims.



Claims
  • 1. A universal vacuum extension kit comprising:an extension having an elongated tube with a female connector on one end and a male connector on a second end; a flexible hose having a female connector on one end and a male connector on a second end; an adapter having a female connector on one end and a male connector on a second end; said female connector of said extension and said male connector of said flexible hose are connectable together; said male connector of said adapter and said female connector of said flexible hose are connectable together; said female connector of said adapter having different diameters that are connectable to different diameter male connectors.
  • 2. The universal vacuum extension kit as in claim 1 wherein:said flexible hose female connector has different inside diameters along its length; said flexible hose male connector has different outside diameters along its length, to accommodate different diameter connectors.
  • 3. The universal vacuum extension kit as in claim 2 wherein:said kit includes four said extensions; said extension female connector has different inside diameters along its length; said extension male connector has different outside diameters along its length, to accommodate different diameter connectors.
  • 4. The universal vacuum extension kit as in claim 3 wherein:said adapter male connector has different outside diameters along its length to accommodate different diameter female connectors.
  • 5. The universal vacuum extension kit as in claim 4 including:an internal recess insert for insertion into said flexible hose female connector for reducing the inside diameter of said flexible hose female connector inside diameter to accommodate smaller male connectors.
  • 6. The universal vacuum extension kit as in claim 1 wherein:said extension male connector minimum outside diameter is larger than said elongated tube diameter such that the relative cross-sectional area of said extension male connector outside diameter and said elongated tube diameter double the relative velocity of air coming into said elongated tube from a source having a diameter the size of said extension male connector outside diameter.
  • 7. The universal vacuum extension kit as in claim 1 wherein:said elongated tube inside diameter, and said extension male and female connectors, and said flexible hose, and said flexible hose male and female connectors all have an internal flow path when connected that provides an essentially uninterrupted flow path therethrough.
  • 8. The universal vacuum extension kit as in claim 1 including:a clog preventer having a first open end and a second closed end; said second closed end having apertures that permit air and small particle passage while filtering out large particles.
  • 9. The universal vacuum extension kit as in claim 8 including:a clamshell container formed to removably secure said extension, said flexible hose, said adapter and said clog preventer for transport and storage; said clamshell container having a storage compartment on a back side, a cover on a front side, a hook means on a top side and a hinge means on a bottom side.
  • 10. The universal vacuum extension kit as in claim 1 wherein:said male connectors all have small irregularities placed thereon to ease the force necessary to disconnect them.
  • 11. A universal vacuum extension kit including:an extension having an elongated tube with a female connector on one end and a male connector on a second end; a flexible hose having a female connector on one end and a male connector on a second end; an adapter having a female connector on one end and a male connector on a second end; said male connector of said extension and said female connector of said flexible hose are connectable together; said female connector of said adapter and said male connector of said flexible hose are connectable together; said male connector of said adapter having different diameters that are connectable to different diameter female connectors.
  • 12. The universal vacuum extension kit as in claim 11 wherein:said flexible hose male connector has different outside diameters along its length; said flexible hose female connector has different inside diameters along its length, to accommodate different diameter connectors.
  • 13. The universal vacuum extension kit as in claim 12 wherein:said kit includes four said extensions; said extension female connector has different inside diameters along its length; said extension male connector has different outside diameters along its length, to accommodate different diameter connectors.
  • 14. The universal vacuum extension kit as in claim 13 wherein:said adapter female connector has different inside diameters along its length to accommodate different diameter male connectors.
  • 15. The universal vacuum extension kit as in claim 14 including:an internal recess insert for insertion into said flexible hose female connector for reducing the inside diameter of said flexible hose female connector inside diameter to accommodate smaller male connectors.
  • 16. The universal vacuum extension kit as in claim 11 wherein:said extension male connector minimum outside diameter is larger than said elongated tube diameter such that the relative cross-sectional area of said extension male connector outside diameter and said elongated tube diameter double the relative velocity of air coming into said elongated tube from a source having a diameter the size of said extension male connector outside diameter.
  • 17. The universal vacuum extension kit as in claim 11 wherein:said elongated tube inside diameter, and said extension male and female connectors, and said flexible hose, and said flexible hose male and female connectors all have an internal flow path when connected that provides an essentially uninterrupted flow path therethrough.
  • 18. The universal vacuum extension kit as in claim 11 including:a clog preventer having a first open end and a second closed end; said second closed end having apertures that permit air and small particle passage while filter out large particles.
  • 19. The universal vacuum extension kit as in claim 18 including:a clamshell container formed to removably secure said extension, said flexible hose, said adapter and said clog preventer for transport and storage; said clamshell container having a storage compartment on a back side, a cover on a front side, a hook means on a top side and a hinge means on a bottom side.
  • 20. The universal vacuum extension kit as in claim 11 wherein:said female connectors all have small irregularities placed thereon to ease the force necessary to disconnect them from their corresponding male connectors.
US Referenced Citations (15)
Number Name Date Kind
1752664 Forcier Apr 1930 A
2122633 Baxter Jul 1938 A
2203088 Hansson Jun 1940 A
2326439 Clements Aug 1943 A
2440143 Hammell Apr 1948 A
2789839 Siebert Apr 1957 A
2801437 Okun Aug 1957 A
3073626 Gasparini Jan 1963 A
3259934 Leinfelt Jul 1966 A
3986737 Krusche Oct 1976 A
4053962 McDowell Oct 1977 A
4955105 Sunagawa et al. Sep 1990 A
5335943 Duryea Aug 1994 A
5410776 Schneider May 1995 A
5971438 Johnson Oct 1999 A