The present invention relates to an unreeling device with which an interleaver strip is unreeled from an interleaver reel. Furthermore, the present invention relates to a system comprising a cutting device and the unreeling device.
Interleavers, for example pieces of paper, are placed between two slices or food, for example, in order to reduce the adhesion thereof to one another, and are known from the prior art, for example from BP 1 940 685 B1. This insertion is carried out generally as a product is cut up into a multiplicity of slices of food, by the interleaver being cut off from an interleaver strip, preferably substantially simultaneously with the respective slices of food. The interleaver then falls together with the respective slice of food, for example onto a deposit table, on which a plurality of slices of food are configured to form a portion. Nowadays, the cutting devices are normally provided in multi-track form, i.e. a plurality of products are at least partly cut up simultaneously, so that an interleaver strip has to be provided per track.
Since the interleaver reels are finite, they have to be replaced from time to time, which was very complicated in the past.
It was therefore the object of the present invention to reduce the outlay when changing the interleaver reels.
The object is achieved with an unreeling device which has a multiplicity of cartridges, in which an interleaver reel is rotatably mounted in each case and the interleaver reel rotates as it is unreeled, the interleaver reel being braked automatically as necessary.
The explanations given in relation to this subject of the present invention apply equally to the system according to the invention and vice versa.
The present invention relates to an unreeling device for a plurality of interleaver reels. For this purpose, the unreeling device has a plurality of cartridges, in which preferably respectively one interleaver reel is rotatably mounted per cartridge. The interleaver reel rotates as the interleaver strip is unreeled. The cartridges are preferably arranged parallel to one another on the unreeling device and can be removed from the latter, preferably respectively individually. The unreeling device is preferably not a part of the cutting device but can be moved independently of the latter. The unreeling device preferably has rollers or the like, on which said device can be moved toward the cutting device and away from the latter.
Each cartridge provides the interleaver strip for one track of the cutting device, in which a product, for example a block of sausage, cheese or ham is respectively cut up. The cutting speed of the respective product in the respective track can be the same or different.
As soon as an interleaver reel has been used up, either this reel or the respective cartridge in which the used-up interleaver reel is located can be replaced, alternatively, however, the entire unreeling device can also be replaced as soon as at least one interleaver reel has been used up.
According to the invention, the respective cartridge has no brake, instead the interleaver reel is braked automatically as soon as there is no need for interleaver strip, for example when a product change is taking place in the cutting device.
The braking of the interleaver reel is preferably carried out by means of an appropriate frictional pairing between the interleaver reel, and the shaft on which the interleaver reel is mounted. Astonishingly, the interleaver reel is consequently not mounted with as little friction as possible; instead a certain friction is desired.
The interleaver reel preferably has a paperboard core, which rotates on a rigid shaft, in particular an aluminum shaft.
Preferably, the interleaver reel is driven as far as possible without momentum, i.e. is driven as slowly as possible -with the lowest possible fluctuations and without peaks, so that the unreeling speed does not exceed the transport speed of the interleaver strip or exceeds the same only slightly.
A further subject of the present invention is an unreeling device which has a multiplicity of cartridges, in which an interleaver reel is rotatably mounted, in each case, wherein each cartridge has a braking means which is activated individually.
Preferably, the torque of the brake is a function of the weight of the reel, i.e. the further the consumption of the respective interleaver reel has progressed.
In a preferred embodiment of the present invention, the unreeling device and/or the respective cartridge has no dedicated drive for the interleaver reels and/or no drive for the respective braking means. As a result, the unreeling device according to the invention can be implemented very simply and economically.
The drive for the interleaver reels and/or for the braking means of the respective cartridge is preferably provided by the cutting device. For example, the cutting device has a rotary or linear drive per cartridge, which drives the respective braking means. Preferably, the cutting device has a drive for all the interleaver reels, wherein, particularly preferably, the respective interleaver reel can be connected individually to this drive, for example by a magnetic coupling.
A further subject of the present invention is a system comprising a cutting device, in which a knife severs slices of food from a block of food, which slices are arranged, at least partly overlapping, to form a portion of a plurality of slices of food, therein an interleaver (10) is respectively provided between two slices of food, and comprising an unreeling device as claimed in one of the preceding claims.
This subject of the present invention relates to a cutting device with which blocks of food, for example blocks of cheese, sausage and/or ham, are cut up into slices of food. For this purpose, the cutting device has, for example, a rotating cutting knife, which severs the slices of food from the front end of the block of food. Here, the cutting knife interacts with what is known as a cutting edge, which functions as an opposing knife and, together with the cutting knife, defines the so-called cutting plane. Provided between the cutting knife and the cutting edge is an adjustable cutting gap, which should be as small as possible, in order to prevent the slices being “chopped off”. The cutting gap must however be sufficiently large that contact between cutting knife and cutting edge is reliably prevented. The cutting knife is arranged on a rotor. This rotor is preferably what is known as an idle cut rotor, with which the cutting knife is spaced axially apart from the front end of the block of food and the cutting plane, for example to transport a finished portion of slices of food away out of the cutting area of the cutting knife. In the spaced-apart position, the cutting knife continues to rotate with an unchanged rotational speed but does not sever any slices of food from the block of food. This movement of the cutting knife is designated an “idle cut”. As soon as the outward transport of the portion of slices of food has been completed, the cutting knife is moved back into the cutting plane again and the cutting device is continued. The cutting device has a plurality of tracks, which each have a dedicated drive that transports the product to be cut up in the direction of the cutting knife. With this forward drive, the thickness of the respective slice of food to be cut off is determined, corresponding to the forward drive of the respective product between two cuts. The forward drive can be different for each track, so that the respective products can also be cut up at different speeds.
Consequently, the consumption of the respective interleaver reel and the drive thereof can also be different.
The slices of food that are cut off are configured to form portions of a plurality of slices of food, wherein the slices of food of a portion at least partly overlap. For instances, the slices of food are stacked or shingled. An interleaver, for example a piece of paper, is arranged respectively between two slices of food and/or between portion and a support, in order to reduce the adhesion between the slices of food and/or a package.
This interleaver is preferably cut off, by the same knife which exits off the slices of food, from an interleaver strip which, for this purpose, is preferably inserted intermittently into the cutting place as soon, as the knife is no longer located in the area of the interleaver strip outlet. This insertion must then be completed at the latest when the knife enters the area of the interleaver strip outlet again. The insertion of the interleaver strip is preferably carried out individually for each track of the cutting device.
Preferably, a means which respectively drives the braking means of a cartridge is provided on the cutting device. This embodiment of the present invention has the advantage that each interleaver reel can be unreeled at an individual speed. In addition, the unreeling device does not have to have a drive for the brake of the respective cartridge, so that the latter can be designed more simply and more easily.
Preferably, the system according to the invention, in particular the cutting device, has a sensor which respectively determines the interleaver reel circumference. By using the signal from this sensor, for example, the drive of the braking means and/or the drive means for the respective interleaver reel can be controlled. In addition, by using this signal, the progress of the consumption of the respective interleaver real can be monitored and, for example, a replacement can be initiated in good time.
Preferably, the cutting device has a drive for the interleaver reels, which it rotates in order to unreel the interleaver strip. Particularly preferably, the number of drive moans is smaller than the number of interleaver reels which have to be driven. Quite particularly preferably, only one drive is provided for all the interleaver reels. Preferably, between the drive and the respective interleaver reel there is provided a coupling, which can be activated as desired and with which the respective interleaver reel can optionally be driven. As a result, the time period and/or the speed at which the respective interleaver reel is driven can be adjusted individually.
Preferably, at least two accumulators per interleaver strip are provided between the interleaver reel and the location at which the interleaver strip is inserted into the cutting plane. These accumulators preferably have different storage capacities, a buffer having a small storage capacity preferably being provided upstream of the insertion location in relation to the transport direction of the interleaver strip, and a further accumulator with a higher storage capacity preferably being provided upstream of the first buffer in relation to the transport direction of the interleaver strip. By means of the buffers, damage, in particular tearing of the interleaver strip, is prevented and/or the unreeling of the interleaver reels can be evened out, at least somewhat. At least one of the two buffers, preferably both buffers, is/are provided for each track and independently of each other.
Preferably, each buffer having the higher storage capacity has a dancer, which is preferably provided with position sensing, the signal from which is used to control the unreeling of the interleaver reel of the respective track. Preferably, rollers are provided on the dancer and the buffer additionally has farther stationary rollers. The interleaver strip is led around the rollers on the dancer and around the stationary rollers.
Preferably, the dancer has a drive, with which the position thereof can be changed independently of the interleaver strip. Therefore, the dancer can for example be moved into a threading position, which it assumes when a new interleaver strip is introduced into the system.
Preferably, the dancer has a drive, for example a belt, with which at least one roller of the buffer can be driven, in particular when the dancer is located in its threading position.
Preferably, the dancer is a multiple dancer, i.e. it has a plurality of rollers around which an interleaver strip respectively wraps. As a result, the buffer has a higher buffer capacity.
As a rule, the system, in particular the cutting device, has a guide for the interleaver strip, along which said strip is guided on its path from the interleaver reel as far as the insertion area. Preferably, this interleaver strip guide is provided so as to be partially movable, in particular pivotable, so that the length thereof can be changed. This change is made, in particular, in the area of the first buffer. As a result, the path of the interleaver strip can be lengthened or shortened. Preferably, the interleaver guide is shortened, is particular when threading the interleaver strip, and then lengthened again.
Preferably, the cutting device has docking means her the unreeling device, which ensure that the unreeling device is located in a defined position relative to the cutting device. This docking device preferably acts in two or three spatial directions which, in particular, are provided at an angle of 90° to one another. Particularly preferably, the cutting device and/or the unreeling device has/have means which fix the unreeling device as soon as the latter has assumed the defined position.
A still further subject of the present invention is a method for unreeling an interleaver reel, in particular by using the system according to the invention, wherein as the interleaver reel is unreeled, a buffer is operated such that, in the event of as emergency stop, it buffers the overrun of the reel.
The disclosure mad in relation to this subject of the present invention applies equally to the other subjects of the present invention and vice versa.
According to the invention, in the method according to the invention a buffer which is provided downstream of the interleaver reel for the interleaver strip is operated in such a way that it compensates for a difference between the unreeling speed and the consumption of the interleaver strip but at the same time has a residual buffer capacity that is sufficiently large that, in the event of a necessary stop, it buffers the overrun of the interleaver reel, which is braked only by friction.
Preferably, the unreeling of the interleaver reel is carried out at least virtually without momentum, i.e. the third derivative of the distance/time graph of the interleaver strip is zero or virtually zero.
A further subject of the present invention is a cutting device, with which a product is cut up into a multiplicity of slices of food, in which the product is transported in the direction of a moving, preferably rotating, knife, which severs the slices of food from the front end of the product, which slices fall onto a supporting surface and are configured there to form portions of a plurality of slices of food, characterised in that at least one, preferably moving, part of the cutting device at least partly made of a material with a high strength and preferably a comparatively low density, in particular of ceramic, is provided.
The disclosure made in relation to this subject of the present invention applies equally to the other subjects of the present invention and vice versa.
The present invention relates to a device for cutting up products, in which at least one part made of a material with a high strength and preferably a comparatively low density, at least partly, is provided. Preferably, this is a moving, for example rotating, component which, quite particularly preferably, is driven intermittently. Further preferably, the part is provided so as to be very stiff and is particularly preferably subjected to very high accelerations.
Preferably, the part is at least partly made of ceramic. In particular, this is a ceramic with a comparatively low density, for example SiC or SiSiC or Al2O3.
Preferably, the part, in particular the part made of ceramic, is prestressed, in particular prestressed in compression.
Furthermore, the ceramic part is preferably connected to another part by an integral connection, in particular by adhesive bonding.
Preferably, the ceramic part is provided on the outer circumference of a rotating component.
The inventions will be explained below by using
According to another subject of the present invention, not shown, the reel of each cartridge has no braking means, instead is mounted in the cartridge such that there is deliberately so much friction that, in the event of a consumption stop or a reduction in consumption of the interleaver strip, the reel overruns only so slightly that the excess can be shored in the buffer 8. The buffered interleaver strip can then be used to accelerate the interleaver reel as far as possible without momentum in the event of an increase in demand. For example, each cassette has a rigid shaft made of metal, preferably of aluminum, on which the core, in particular a core of paperboard, rotates. This frictional pairing is sufficient to be able to operate the cartridge without any brake.
As can be gathered in particular from
The interleaver elector roller 14 described is used here for the interleaver strip ejection and is subjected, to extremely high accelerations with a slim design. Here, the interleaver ejector roller is about 600 mm long and only 40 mm in diameter. It must exhibit extremely high bending stiffness, since if is necessary to press on the paper over the entire width with a mating shaft.
Further uses of a part which is at least partly provided from ceramic are slim shafts for the portioning bands, wherein the transitions from hand to band must be kept as small as possible and therefore the shaft diameters are chosen to be the smallest possible. Nevertheless, shafts up to 600 mm long or mere are also needed here. Here, too, high acceleration is needed for the fast transport away of the portions.
A further application is the deflection rollers of the traction belts, i.e. the belts which guide the product toward the knife.
1 Interleaver reel, paper reels
2 Cartridge
3 Braking means, brake blade
4 Lever
5 Drive for the brakeing means
6 Drive of the interleaver strip 10
7 Coupling
8 Buffer
8.1 Movable roller
8.2 Stationary roller
8.3 Dancer
9 Drive, belt, tangential belt
10 Interleaver strip
11 Drive means, roller
12 Buffer, loop
13 Interleaver strip guide
14 Interleaver ejector roller
14.1 Bearing, shaft journal
14.2 Pulling means, tie rod
14.3 Supporting body
14.4 Adapter
14.5 Prestressing nut
14.6 Functional surface
15 Interleaver ejector unit
16 Unreeling device
17 Cover
18 System
Number | Date | Country | Kind |
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10 2013 204 956.0 | Mar 2013 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/055600 | 3/20/2014 | WO | 00 |