Unroll device

Information

  • Patent Grant
  • 6267320
  • Patent Number
    6,267,320
  • Date Filed
    Wednesday, June 2, 1999
    25 years ago
  • Date Issued
    Tuesday, July 31, 2001
    23 years ago
Abstract
In an unroll device provision is made for at least one unroll stand which comprises two lugs lodged in bearing supports. The bearing levers are horizontally movable individually. Furthermore, a supporting shaft is run on the bearing supports of an unroll stand in such a way that it can be shifted parallel allel to itself, but also out of its base position in a horizontal plane.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to an unroll device with at least one unroll stand, comprising a machine frame, which has two bearing stands spaced apart; bearing supports, which are guided substantially horizontally movably on the bearing stands; shifting drives acting on the bearing supports; a supporting shaft, the ends of which are run on the bearing supports; lugs, which are guided on the supporting shaft non-rotatably relative thereto, but displaceably in their longitudinal direction; centering pivots for holding a reel, which are mounted on the lugs and define an unrolling axis; and at least one lifting drive coupled to the supporting shaft.




2. Background Art




Unroll devices of the generic type are known for instance from EP 0 629 574 B1. In this case the supporting shafts are guided via a stationary radial cam such that the reel unrolling axis, which is defined by the centering pivots, is moved in a vertical plane over a stationary rest taking up the paper reel on the ground so that paper reels of varying thickness, the center line of which differs correspondingly in height above the rest, can be seized reliably. In this known unroll device, the paper reel must be oriented on the rest, i.e. relative to the ground, such that the center line of the reel is parallel to the unrolling axis of the unroll device. Corresponding orientation of the center line of a paper reel takes place by the aid of a device as illustrated and described in U.S. Pat. No. 5,755,395.




U.S. Pat. No. 4,930,713 teaches another unroll device, in which the supporting shaft carrying the lugs is guided via eccentric cam plates. In this way, it is also possible to move the centering pivots of the lugs in a vertical plane so that paper reels of varying thickness can be seized reliably.




DE G 86 29 994 U1 teaches an unroll device in which the supporting shaft, which carries the lugs, is lodged in a parallel steering system so that the centering pivots are forcibly guided in a vertical plane.




SUMMARY OF THE INVENTION




It is an object of the invention to embody an unroll device of the generic type such that orientation of the reel to be picked up is not necessary prior to it being lifted by the unroll device.




According to the invention, this object is attained by the features wherein the supporting shaft is run on the bearing supports such that its central longitudinal axis is not only displaceable parallel to itself, but is also pivotal about a base position substantially in a horizontal plane; and wherein the shifting drives can be operated individually. Due to the fact that the supporting shaft and thus the unrolling axis are pivotal by some degrees not only parallel to themselves, but also relative to themselves in the horizontal plane, to which end the shifting drives of the bearing supports can be trigered independently from each other, i.e. due to the fact that the bearing supports of an unroll stand are movable relative to each other, the centering pivots of an unroll stand can be moved into a position in which the unrolling axis they define is in alignment with the center line of the paper reel lying before the device.




Further features, advantages and details of the invention will become apparent from the ensuing description of two exemplary embodiments, taken in conjunction with the drawing.











BRIEF DESCRIPTION OF THE DRAWING





FIG. 1

is a lateral view, partially broken away, of an unroll device corresponding to the arrow in

FIG. 2

;





FIG. 2

is a longitudinal view of the unroll device corresponding to the arrow II in

FIG. 1

;





FIG. 3

is a lateral view of a modified embodiment of an unroll device corresponding to the arrow III in

FIG. 4

; and





FIG. 4

is a longitudinal view of the modified embodiment of an unroll device corresponding to the arrow IV in FIG.


3


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The embodiments seen in

FIGS. 1

to


4


of an unroll device are largely identical. The ensuing description therefore applies to both embodiments, provided differences are not explicitly emphasized. Components which are substantially identical in both embodiments and differ only in minor constructional details not relevant to the invention nevertheless have the same reference numerals.




As seen in FIG.


1


and

FIG. 3

, each unroll device illustrated comprises two unroll stands


1


,


1




a


disposed in mirror symmetry to a vertical center plane


2


which is parallel to the plane of the drawing according to

FIGS. 2 and 4

. Due to the mirror symmetry of these stands


1


,


1




a


, the components allocated to the stand


1


on the left in

FIGS. 1 and 3

will be denoted in the following by a simple reference numeral, and the components allocated to the stand


1




a


on the right in

FIGS. 1 and 3

will be denoted by the same reference numeral with the letter “a” added, there being no need of renewed description. As further seen in

FIGS. 2 and 4

, the two unroll stands


1


and


1




a


themselves are again constructed in mirror symmetry to a vertical center plane


3


which is parallel to the plane of the drawing of

FIGS. 1 and 3

. This is why the components on the right in

FIGS. 2 and 4

and also visible in

FIGS. 1 and 3

are denoted by reference numerals without a prime, whereas the components on the left in

FIGS. 2 and 4

are denoted by the same reference numeral, however with an additional prime, there being no need of renewed description.




The unroll device comprises a machine frame


4


with two bearing stands


5


,


5


′ which are disposed at a distance from each other and are rigidly joined to each other by means of an upper longitudinal beam


6


and lower longitudinal braces


7


,


7




a


. The stands


5


,


5


′ are supported by base plates


8


,


8


′ on ground foundations


9


,


9


′.




In the embodiment according to

FIGS. 1 and 2

, a bearing lever


10


,


10




a


and


10


′, respectively, is lodged as a bearing support on each base plate


8


,


8


′ for each unroll stand


1


,


1




a


in a manner to be pivotal in a stationary base bearing


11


,


11




a


,


11


′ disposed on the respective base plate


8


,


8


′. A pivoting drive


12


,


12




a


acts as a shifting drive on the respective bearing lever


10


,


10




a


,


10


′; the pivoting drive


12


,


12




a


is a piston-cylinder drive bilaterally actuated by pressurized fluid and it is articulated stationarily, but pivotally to a ground bearing


13


,


13




a


mounted on the respective base plate


8


,


8


′.




The two ends of a supporting shaft


14


,


14




a


are run by bearings


15


,


15


′ and


15




a


, respectively, on the bearing levers


10


,


10


′ of the unroll stand


1


and correspondingly in the bearing levers


10




a


of the other unroll stand


1




a


. These bearings


15


,


15


′ and


15




a


are designed such that it is possible not only to move the supporting shafts


14


,


14




a


so that their central longitudinal axes


16


,


16




a


are shifted parallel to themselves and to the vertical center plane


2


, but also to pivot or deflect them relative to their longitudinal direction. Consequently, they can be deflected in such a way that their central longitudinal axes


16


,


16




a


are moved substantially in the horizontal out of a position parallel to the vertical center plane


2


. To this end, the bearings


15


,


15


′ and


15




a


, respectively, are for instance spherical bearings, which are supported in the bearing levers


10


,


10


′ and


10




a


to be pivotally movable and displaceable to a certain extent in the direction of the respective axis


16


and


16




a


, respectively. The bearings


15


,


15


′ and


15




a


are located at the upper ends, opposite the base bearings


11


,


11




a


and


11


′, of the bearing levers


10


,


10




a


and


10


′.




On each supporting shaft


14


,


14




a


, two lugs


17


,


17


′ and


17




a


are mounted at a distance from each other and non-rotatably relative to the supporting shaft


14


,


14




a


. To this end, the supporting shafts


14


,


14




a


have outer guiding grooves


18


, which are parallel to their central longitudinal axis


16


,


16




a


and with which engage guiding projections


19


,


19




a


formed on the respective lug


17


,


17


′,


17




a


so that the lugs


17


,


17




a


,


17


′ are mounted on the respective supporting shaft


14


,


14




a


non-rotatably, but displaceably in the lengthwise direction thereof. The lengthwise displacement or lengthwise adjustment relative to each other in pairs, of the lugs


17


,


17


′ and


17




a


, which are disposed on a supporting shaft


14


and


14




a


, is effected by means of two adjustment drives


20


,


20


′, which are likewise piston-cylinder drives actuated by pressurized fluid, one end of which is articulated to the supporting arm


17


and


17


′ and the other end to the supporting shaft


14


and


14


′, respectively, as seen in particular in

FIGS. 2 and 4

.




In the vicinity of the respective ends of the supporting shafts


14


,


14




a


, i.e. neighboring the bearings


15


,


15




a


and


15


′, pivoting arms


21


,


21




a


and


21


′,


21





a


are mounted on the support shafts


14


,


14




a


. Lifting drives


22


,


22




a


act on the free ends of these pivoting arms


21


,


21




a


and


21


′,


21





a


, which are also piston-cylinder drives actuated by pressurized fluid, which are articulated in the upper portion of the bearing stands


5


,


5


′ on the one hand and to the free ends, facing each other, of the pivoting arms


21


,


21




a


and


21


′,


21





a


on the other hand, as seen in

FIGS. 1

to


4


.




Mounted on the free ends of the lugs


17


,


17


′ and


17




a


turned away from the respective supporting shaft


14


,


14




a


are centering pivots


24


,


24


′, which are directed towards each other in each unroll stand


1


and


1




a


. These centering pivots


24


,


24


′ can be driven and braked by unrolling drives


25


,


25


′,


25




a


, which are mounted on the respective lug


17


,


17


′ and


17




a


and can also work as brakes. Due to the described pivotability of the axes


16


,


16




a


, the unrolling axes


26


and


26




a


, which connect a pair of centering pivots


24


,


24


′, are not only displaceable parallel to themselves, but also deflectable out of their position.




The pivoting drives


12


and


12




a


of each unroll stand


1


and


1




a


can be actuated and triggered individually so that the motions they effect are independent of each other.




The following is a description of the working of the unroll device, proceeding from the fact that a paper reel


28


, outlined by dashes, is deposited on a rest


27


and is intended to be picked up, centered and pivoted upwards for unrolling.




The pivoting arms


21


,


21


′ are pivoted by the lifting drives


22


,


22


′ so that the centering pivots


24


,


24


′ move into a position in alignment with the center line


29


of reel


28


. When the unrolling axis


26


is not parallel to the center line


29


, i.e. not parallel to the vertical center plane


2


, then the bearing levers


10


,


10


′ are pivoted by correspondingly varying triggering of the pivoting drives


12


so that the unrolling axis


26


moves into a position parallel to the center line


29


of the paper reel


28


.

FIG. 1

roughly outlines to which extent the bearing levers


10


,


10


′ and


10




a


of each unroll stand


1


and


1




a


can be pivoted relative to each other with the corresponding central longitudinal axis


16


and


16




a


of the respective supporting shaft


14


and


14




a


and thus the unrolling axis


26


and


26




a


being pivoted correspondingly. By simultaneous pivoting of the bearing levers


10


,


10


′ and


10




a


in an opposite direction, varying, non-parallel paths of the center line


29


of the reel


28


relative to the center plane


2


can be balanced as illustrated by the pivoting paths


30


and


31


for the center line of the reel


28


which are roughly outlined for the unroll stand


1


in FIG.


1


. When the unrolling axis


26


defined by the centering pivots


24


and


24


′ is in alignment with the center line


29


of the reel


28


, then the adjustment drives


20


are triggered so that the centering pivots


24


,


24


′ engage concentrically in the paper reel


28


. Then orientation of the paper reel


28


takes place by the pivoting drives


12


,


12


′ being triggered correspondingly so that the center line


29


moves into a horizontal position parallel to the center plane


2


, i.e. the desired base position. Subsequently, it is pivoted upwards by actuation of the lifting drives


22


,


22


′ into a position suitable for unrolling. Fundamentally, only a single lifting drive


22


and


22




a


or


22


′ and


22





a


is needed for each supporting shaft


14


,


14




a


; in the embodiments shown, two lifting drives


22


,


22


′ and


22




a


,


22





a


are provided for each supporting shaft


14


,


14




a


solely so as to avoid that substantial torsions develop in the respective supporting shaft


14


and


14




a.







FIG. 2

shows the greatest possible length a of a paper reel


28


to be picked up and the smallest possible length b of a paper reel


28


for the unroll stand


1


. Further, the entire pivoting range of the lugs


17


,


17


′ is outlined on the left in

FIG. 1

for the pivoting path


30


with the supporting shaft


14


shifted as far as possible towards the center plane


2


, whereas the greatest possible pivoting range of the lugs


17




a


is shown on the right in

FIG. 1

for the pivoting path


31




a


of the unroll stand


1




a


with the supporting shaft


14




a


moved as far as possible away from the center plane


2


. Triggering the various drives actuated by pressurized fluid, i.e. the pivoting drives


12


and


12




a


, the adjustment drives


20


,


20




a


and the lifting drives


22


,


22


′,


22




a


,


22





a


, takes place in a manner known per se, for instance via solenoid valves which are again triggered by a central control system


33


only roughly outlined. This central control system


33


receives signals from transmitters


32


,


32


′,


32




a


, which are only roughly outlined and which detect the actual position of the paper reel


28


, in concrete terms its distance from the transmitters and thus from the vertical center plane


2


. Provided above the paper reel


28


are transmitters


34


and


34




a


, respectively, which detect the distance of the paper reel


28


from the respective upper transmitter


34


and


34




a


and thus the distance


29


over the rest


27


. The diameter of the reel


28


is detected by these transmitters


34


and


34




a


. As opposed to this, the transmitters


32


,


32


′ and


32




a


serve to detect the oblique position of the center line


29


relative to the vertical center plane


2


. Such an oblique position may for example amount to as much as +/−60 mm which can be balanced. Moreover, irregular web tensions can be compensated by the pivoting drives


12


and


12




a


being correspondingly triggered.




In the embodiment according to

FIGS. 3 and 4

, the supporting shafts


14


,


14




a


are run by means of the bearings


15


,


15


′,


15




a


on bear


35




a


, which are displaceable horizontally and crosswise to the vertical center plane


2


and which are guided for displacement on bars


36


,


36


′,


36




a


mounted on the bearing stands


5


,


5


′. Since in this embodiment, the bearing supports


35


,


35


′,


35




a


make exclusively horizontal motions, the shifting drives


37


,


37




a


also engage horizontally, i.e. they are articulated to the bearing supports


35


,


35




a


on the one hand and, approximately at the same height, to the bearing stand


5


on the other hand. Also for this design,

FIG. 3

shows the position of the respective bearing support


35


and


35




a


retracted inwards as far as possible and extended outwards as far as possible, from which also results the horizontal pivotability of the unrolling axis


26


and


26




a.





Claims
  • 1. An unroll device with at least one unroll stand (1, 1a), comprisinga machine frame (4), which has two bearing stands (5, 5′) spaced apart; bearing supports (10, 10′, 10a; 35, 35′, 35a), which are guided substantially horizontally movably on the bearing stands (5, 5′); shifting drives (12, 12a; 37, 37a) acting on the bearing supports (10, 10′, 10a; 35, 35′, 35a); a supporting shaft (14, 14a), which has a central longitudinal axis (16, 16a), and the ends of which are run on the bearing supports (10, 10′, 10a; 35, 35′, 35a); lugs (17, 17′, 17a), which are guided on the supporting shaft (14, 14a) non-rotatably relative thereto, but displaceably in the direction of the central longitudinal axis (16, 16a); centering pivots (24, 24′, 24a) for holding a reel (28), which are mounted on the lugs (17, 17′, 17a) and define an unrolling axis (26, 26a); and at least one lifting drive (22, 22′, 22a, 22′a) coupled to the supporting shaft (14, 14a); wherein the supporting shaft (14, 14a) is run on the bearing supports (10, 10′, 10a; 35, 35′, 35a) such that its central longitudinal axis (16, 16a) is not only displaceable parallel to itself, but is also pivotal about a base position substantially in a horizontal plane; and wherein the shifting drives (12, 12′; 37, 37′) are individually operable.
  • 2. An unroll device according to claim 1, wherein the supporting shaft (14, 14a) is run on the bearing supports(10, 10′, 10a; 35, 35′, 35a) by means of spherical bearings (15, 15′, 15a).
  • 3. An unroll device according to claim 1, wherein clearance in the direction of the central longitudinal axis (16, 16a) exists between the supporting shaft (14, 14a) and the bearing supports (10, 10′, 10a; 35, 35′, 35a).
  • 4. An unroll device according to claim 1, wherein the bearing supports are bearing levers (10, 10′, 10a) pivotally articulated to the bearing stands (5, 5′).
  • 5. An unroll device according to claim 1, wherein the bearing supports (35, 35′, 35a) are formed substantially horizontally displaceably on the bearing stand (5, 5′).
  • 6. An unroll device according to claim 1, wherein at least one transmitter (34, 34a) is provided for detecting the distance of a central longitudinal axis (29) of the reel (28) from the transmitter (34, 34a).
  • 7. An unroll device according to claim 1, wherein transmitters (32, 32′, 32a) are provided for detecting an oblique position of the reel (28).
Priority Claims (1)
Number Date Country Kind
198 24 695 Jun 1998 DE
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Number Name Date Kind
1869545 Crafts Aug 1932
3175779 Grobman et al. Mar 1965
4460135 Hirakawa et al. Jul 1984
4586673 Tokuno et al. May 1986
4895314 Thievessen Jan 1990
4930713 Sato et al. Jun 1990
5320296 Ozcariz et al. Jun 1994
5755395 Gnan May 1998
5863175 Trefz Jan 1999
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Number Date Country
86 29 994 Nov 1987 DE
40 08 897 Sep 1991 DE
42 24 309 Jan 1994 DE
0 387 365 Sep 1990 EP
0 629 574 Dec 1994 EP
0 700 854 Mar 1996 EP
1 600 070 Oct 1981 GB