The present invention refers to modular upholstered furniture, more precisely modular upholstered furniture made of polymeric material and equipped with a plurality of modular compositions that are easily associable with each other through a plurality of elements for fixing.
Currently, the production process of the furniture industry (such as the production of sofas and armchairs) is essentially based on manual manufacturing and the main raw material used in the sector is wood.
The use of wood as an essential raw material, coupled with the specific characteristics of this material and the need for manual manufacturing, make the production of furniture a long process and in some cases dangerous to those in charge of it.
The need for drying the wood, the likelihood of accidents with splinters and staple guns, besides the large generation of shavings are exemplary characteristics of factors that prolong and hinder the current process used in the furniture industry.
The difficulties extend from the production to the transporting of the furniture to its point of sale, given that, having its main components fixed by means of staples that are difficult to remove, it must be transported fully assembled and using, in the majority of cases, large vehicles. Additionally, it is estimated that 60% of the volume of a finished sofa is composed of air, which makes logistics a key factor in the chain.
Also, transporting it from the point of sale to the place where the furniture will finally be delivered is equally laborious and costly to the owner, which is further complicated if the place of delivery is difficult to access, having, for example, narrow corridors, sets of ladders and lifts with restricted dimensions that often force the end client to use burdensome processes such as lifting loads, for the purpose of installing the piece in their dwelling, or commercial establishment.
As an alternative to the use of wood, the state of the technique discloses processes for producing plastic furniture by rotomolding. However, the furniture produced through this process is concentrated on pieces of conceptual design, little widespread and with greater aesthetic appeal than that of mass production.
Furthermore, the furniture produced by rotomolding is configured as large integral plastic blocks, which form the piece; in addition, the use of metal structures is common for the desired mechanical resistance to be achieved.
Thus, even if manufactured with plastic material, such furniture continues to exhibit the disadvantages and problems in wooden furniture, such as excessive weight and logistical difficulties.
The state of the technique further discloses some examples of plastic furniture formed by a number of interchangeable segments, as is the case of the matter disclosed in U.S. Pat. No. 8,684,466.
However, the fastening method used to provide the correct connection of the parts is inefficient, causing instability of the furniture when in use. This is evidenced by the need to use a metal band interconnecting different segments of the furniture so that adequate strength and stability are achieved.
The use of such a metal band is difficult to detect and, together with the inefficient fixing system disclosed in U.S. Pat. No. 8,684,466, they end up damaging the strength of the formwork for the plastic, easy-to-assemble furniture.
Thus, even when manufactured in plastic and having several segments connectable to each other, the furniture known in the state of the technique does not provide an efficient mode of fixation between the parts and still requires the use of metal elements in order to achieve the desired stability.
As seen above, modular furniture, made of polymeric material and which brings benefits to all of those involved in the production/distribution/sale/use chain of the furniture is not known in the state of the technique.
The proposed modular upholstered furniture is advantageous in the production process, guaranteeing an increase in productivity, greater standardization/dimensional regularity of the pieces, reduction in the waste of materials, reduction in workmanship, better quality control, greater ergonomics for the worker and also the use of recyclable material in place of wood.
The advantages with regard to the configuration and performance of the proposed modular furniture reside in gains in the freedom of design, mechanical resistance, resistance to humidity and the recyclability of the discarded product after its useful life.
In terms of the commercial sector, the advantages lie in the geographical expansion of the business due to the ease of creating new assembly lines in remote areas, a lower logistical cost with the possibility of better distribution of the pieces before putting the furniture together and greater occupation of the transport vehicles (lower unit freight cost per piece).
Furthermore, it becomes possible to trade in spare parts for each module of the furniture (avoiding the exchange thereof in full) and greater accessibility of the product by the ease of assembly for the final consumer.
Furthermore, the state of the technique does not disclose the modular furniture having an interlocking system between the easy-to-use parts and which promotes the desired sustainability and resistance for the furniture, thereby excluding the need for the use of metallic elements.
The present invention has as its objective the provision of modular upholstered furniture with its internal structure manufactured in polymeric material and provided with a plurality of modular compositions.
It is a further objective of the present invention to provide modular upholstered furniture in which the association between the modular compositions is carried out easily and intuitively by means of elements for fixing.
A further objective of the present invention is the provision of modular upholstered furniture, which may optionally be provided with a comfort extender thus allowing the displacement of its seat and increasing the comfort level of the user of the furniture.
The present invention also has as its objective the provision of modular upholstery that can be customized, thereby enabling the user to establish a modular furniture configuration according to their preferences. Changing the concept of upholstery from durable goods to consumer goods.
A further objective of the present invention is the provision of modular upholstered furniture, which allows the consumer to change the covering according to their taste and with changes in trends, or according to the wear and tear of the fabric that covers (envelops) the compositions of the proposed furniture.
This describes modular upholstered furniture formed by a plurality of modular compositions substantially composed of polymeric material.
The furniture is configured so that the modular compositions are associable with each other by at least one fixing element available in each of the modular compositions, so that the distinct modular compositions have fixing elements the cooperate structurally to provide the association of the modular compositions and the formwork of the modular furniture.
Additionally, the proposed furniture allows its covering to be carried out by using at least one contact fastener and a closing element, enabling the user themselves to perform the changing of the covering when necessary, either for maintenance or to change the customization of the furniture.
The present invention will hereinafter be more fully described based on a working example shown in the drawings. The figures show:
A preferred concretization of modular upholstered furniture 1 (also referred to as modular furniture 1) proposed in the present invention will now be described on the basis of the figures presented.
Initially, it should be pointed out that reference to modular furniture 1 should be understood as a sofa, armchair or any other furniture, whether
it is of any size, and which is able to receive one or more pieces of upholstery for the proper use of the furniture.
Furthermore, modular furniture 1 proposed herein is not restricted to a particular target public or branch of specific use, and it can be used in residences, shops, summer houses, etc.
Proposed modular furniture 1 is made of polymeric material, thus, in this preferred configuration, the material used is polyolefin. In an alternative configuration, other materials/compounds could be used, such as recycled material or polyolefin compounds with glass-fiber.
This preferred configuration of modular unit 1 preferably comprises at least four modular compositions associable with each other, these are: a support base assembly 4, a pair of seat guides 6, a set of support brackets 8 and a pair of side rests 10.
The amount of modular compositions used for the formwork for modular furniture 1 may vary according to the client's desire; thus, the amount used for the description of this preferred configuration of the present invention should not be considered as a limiting character of proposed modular furniture 1.
Similarly, the dimensions described for each of the modular compositions and their components are to be understood only as preferred values, and do not result in any limitation on modular furniture 1 proposed in the present invention.
In a preferably rectangular configuration, where its length is at least twice the value of its height, and its thickness is approximately 10% the value of its length, support base 4 can be understood as the modular composition which, together with the seat guide 6 (to be described), promotes the correct support and support of the seat (upholstery) to be used in modular furniture 1.
For the composition of modular unit 1, at least one pair of support bases 4 must be used (such as a front and a rear base), with an identical structural configuration and dimensions.
In order to assemble modular furniture 1 and the correct fixing of its parts, each of the support bases 4 must comprise sliding projections 5 as best represented in
Sliding projections 5 are arranged along each of the sides with the smaller length of support base 4 extending substantially for all of the height of base 4.
In reference to
Starting from contact surface B towards the body of support base 4, it can be seen from
An additional composition of modular furniture 1 proposed in the present invention is represented in
Of the height and thickness preferably equivalent to those of support base 4, in this preferred configuration of modular unit 1 seat guide 6 is endowed with a length of about four times the value of its height.
The number of seat guides 6 used in the assembly of modular furniture 1 will depend on the needs and desires of the client, so that in this preferred configuration of the present invention a pair of guides 6 is used.
Thus, due to their structural configurations and dimensions, seat guide 6 and support base 4 respectively operate as bases for accommodating the seat (upholstery) of modular furniture 1.
In this way, support base 4 can be understood as a “smaller” seat base and seat guide 6 as a “larger” seat base.
In reference to
For a better understanding of the way in which the association between such parts occurs,
More specifically,
It is noted from
As can be seen from
Traversing the entire height of seat guide 6, and in reference to
Thus, the displacement of sliding projections 5, and more specifically of sliding teeth 17 through track 13 of sliding runner 7 and respective clamps 18 will establish the connection and attachment between support base 4 and seat guide 6.
Accordingly, by associating a pair of support bases 4 (such as a front one and a rear one) with a pair of seat guides 6 (such as a left one and a right one), the base structure of modular furniture 1 will be formed.
Depending on the client's needs, modular furniture 1 may optionally comprise an important feature, said feature shown in
Comfort extender 14 is preferably configured as a longitudinally-profiled area available on seat guide 6 and thus allowing displacement of the seat (upholstery) to be used in modular furniture 1.
Thus, comfort extender 14 provides greater convenience and comfort to the user of modular furniture 1, allowing said furniture to acquire characteristics of conventional furniture made from wood, such as the displacement of its seat (chaise).
In order that seat displacement is possible, modular furniture 1 should further comprise a seat support structure (comfort structure), said structure to be described in detail below.
In the following description of the compositions comprising modular furniture 1 proposed in the present invention,
More specifically,
Having a preferred length equivalent to or about 10% greater than the length of seat guide 6, support bracket 8 laterally delimits modular furniture 1 when fully formed.
In this preferred configuration of modular furniture 1, support bracket 8 has a height of about 30% greater than half of its total length.
Furthermore, as best seen from
In this preferred configuration of support bracket 8 and modular furniture 1, two fixing collars 9 are used, which are provided with the same structural configuration.
Preferably, fixing collars 9 should be available at two of the four ends 19, 19′, 19″ and 19′″ of support bracket 8. In this preferred configuration of the present invention, and as shown in
It should be noted that the number and dimensions of fixing collars 9 exposed and described represent only one configuration of the invention, not leading to a limitation thereof.
In this preferred configuration of the present invention, a pair of support brackets 8 are used at each lateral end of modular furniture 1.
However, a greater amount of support brackets 8 could be used, depending only on the needs and desires of the client.
The connection between support brackets 8 of the same end occurs through the association of fixing collars 9 for one of brackets 8 with the ends of the other bracket 8, which does not comprise fixing collars 9.
For a better understanding,
With additional support bracket 8 in place, the lateral end of modular furniture 1 will assume a configuration as shown in
In reference to
Thus, and preferably, a support bar 23 should be associated with the innermost support brackets 8 on each side of the modular furniture, as shown in
Preferably made of polymeric material, it is noted that support bar 23 crosses seat guides 6 and respective comfort extenders 14, to then be attached to a coupling point 28 available on each one of brackets 8. Additionally, and preferably, fixing elements, such as plastic screws, may be used to potentiate the fixing of bar 23 to each one of support brackets 8.
Accordingly, the description of the compositions comprising the proposed modular furniture is further provided with at least one pair of side rests 10.
It can be seen that the rests comprise sliding runners 7 as well as sliding runners 7 available on seat guide 6 and shown in
It can be seen from
As best seen from
As already mentioned above, the fixing/association of side rests 10 to the other compositions of modular furniture 1 occurs through sliding runners 7 of side rests 10 with sliding projections 5 of support bases 4 and also by the fixing of support brackets 8 with the portion of rests 10 which faces the external area of modular furniture 1.
More specifically,
Preferably, a plurality of connecting holes 27 are available in both side rest 10 and in bracket 8. Thus, fixing elements, such as plastic screws should be used to provide the association and fixing between support bracket 8 and side rest 10.
The correspondence between connecting holes 27 of brackets 8 and side rest 10 is indicated in
Still in relation to side rests 10, these must be structurally configured so as to enable the attachment/fixing of rest straps, these straps will be in contact with the body of the user (their back) when using modular furniture 1.
Thus, and as can be seen from
Thus, the angled portion is comprised of a plurality of recesses 21 for securing at least one backrest strap 22, said backrest strap 22 to be fixed between each of recesses 21 of pair of rests 10 used when forming modular furniture 1.
The availability of backrest straps 22 is best viewed from
In an alternative configuration, modular furniture 1 can be used without backrest straps 22 and only with support bases 4 secured to the pair of side rests 10. In this way, the backrest (region in which the user supports his back) of the modular furniture will not be so inclined when compared to the configuration in which straps 22 are used.
Thus, this preferred configuration for modular furniture 1 uses two support brackets 8 on each side of furniture 1, two seat guide bases 6, two side rests 10 and five support bases 4 (one in the front and four in the rear portion).
Thus, it can be said that in this preferred configuration of modular furniture 1, the amount of support bases 4 used is equivalent to half of the total amount of sliding runners 7 arranged in each of seat guides 6 and in each side rest 10.
In addition, as can be seen from
Furthermore, if desired, it is possible to use fixing feet, support blocks or even a set of castors in the portion of modular furniture 1 in contact with the ground to facilitate the displacement of it.
In addition, as can be seen from
In order to correctly fix the seat to be used in modular furniture 1, and in reference to
More specifically,
The arrangement of comfort structure 24 is as shown in
Furthermore, in both configurations, a locking element is to be used for securing comfort structure 24 to the support base associated with the pair of side rests 10. The difference between the fixed/mobile seat configuration will reside in the use of a locking element in through-cavity 25 of support base 4 associated with seat guide 6, thereby preventing the displacement of comfort structure 24.
Thus, and in reference to
In the configuration in which the seat is fixed, a locking pin (not shown) is to be used to provide the fixing of comfort structure 24 to support base 4, which is associated with seat guide 6.
Thus, the locking pin (not shown) will prevent comfort structure 24 from traveling through cavity 25 of base 4 associated with seat guide 6 and, therefore, the movement of the seat will be prevented. The locking pin may preferably be configured as an Allen bolt or any other fastening element capable of locking comfort structure 24 to support base 4.
Alternatively, in the configuration in which the seat is movable, the locking pin should not be used for the attachment of structure 24 to base 4 associated with seat guide 6. In this case, it is only necessary to lock structure 24 to base 4 associated with rest 10.
Thus, comfort structure 24 will have free displacement through cavity 25 of base 4 associated with seat guide 6, allowing the movement (forward and backward) of the seat to be used in modular furniture 1.
The displacement of the seat will occur on comfort structure 24 and along the length of comfort extender 14, thus enabling the modular furniture to acquire the characteristic of chaise furniture.
In this preferred configuration of the modular unit, each modular composition is manufactured from an injection and extrusion process. Furthermore, one of the advantages of proposed modular furniture 1 lies in the fact that the modular compositions will have the same structural configuration.
For example, all support bases 4 used are the same, as are seat guides 6, rests 10 and support brackets 8. This facilitates production by reducing costs, and it also favors the user by allowing the acquisition of modules to change the configuration of your furniture aesthetically.
Additionally, with proposed modular furniture 1, the problems related to the manufacture and transportation of the furniture currently known in the state of the technique have been overcome.
With the present invention, each modular composition can be delivered separately to both the distributor and the end user, with the simple connection between the parts, as mentioned above, being carried out by those responsible.
Thus, each composition can be delivered/marketed separately in an individual package, making problems related to delivery in places with difficult access incredibly easier.
Furthermore, each modular composition can be separately marketed as a replacement part, thus replacing a composition that has been damaged and preventing the complete exchange of the furniture.
Additionally, if the user wishes to aesthetically alter the composition of their modular furniture 1, they can acquire the necessary compositions to transform, for example, their modular furniture 1 from one place to two places. In this regard, it is to be understood that the preferred description of a one-place modular furniture is not to be considered as a limitation of the present invention.
As mentioned throughout this descriptive report, proposed modular furniture 1 by means of its modular compositions, means of fitting and locking, is capable of conforming furniture for 1 or more places.
Additionally, the covering of modular furniture 1 (and consequently its modular compositions), is preferably carried out by means of a Velcro system (contact fastener) and zipper (closing element), thus facilitating the productive process as well as the maintenance and washing of it, and enabling the user various forms of customization.
Thus, proposed modular furniture 1 allows the actual user themselves to carry out the change of the covering according to their preferential taste or even following variations in trends.
It should also be pointed out that the dimensions mentioned for the modular compositions and for the modular furniture are preferred dimensions and should not be considered as a limitation of the present invention. Obviously, depending on the needs/interests of the client, the compositions used could have dimensions different from those described.
Furthermore, although this preferred configuration of the modular system has substantially referred to sliding projections and sliding runners for the association between the modular compositions, it should be understood that other forms of fixing could be used.
For example, the fixing elements could be configured as pressure elements, sliding elements, cross-members and connecting pins (preferably plastic).
Basically, the scope of the present invention incorporates any element for fixing with a of cooperative structural form and capable of providing the association between the compositions of the modular furniture.
Having described a preferred example for configuration, it should be understood that the scope of the present invention encompasses other possible variations, being limited only by the content of the appended claims, including equivalent possibilities.
Filing Document | Filing Date | Country | Kind |
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PCT/BR2015/050196 | 10/29/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/065452 | 5/6/2016 | WO | A |
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Number | Date | Country | |
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20180125241 A1 | May 2018 | US |
Number | Date | Country | |
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62073492 | Oct 2014 | US |