This application claims priority from Australian Provisional Patent Application No. 2016904917 filed 30 Nov. 2016, Australian Provisional Patent Application No. 2016904918 filed 30 Nov. 2016, and Australian Provisional Patent Application No. 2016904919 filed 30 Nov. 2016, the entire disclosures of which are incorporated herein by reference.
The present disclosure relates to an upper guide track assembly for a retractable screen of the type having a flexible screen material that can be drawn off a roller within a housing and across an architectural opening. The disclosure also relates to a method of assembly of the guide track and a retractable screen including the upper guide track.
Retractable screens that can be opened have found appeal with users due to their versatility in being able to be rolled away when not in use. This enables a wide and uninterrupted view when rolled away.
Retractable screens can be mounted across any suitable architectural opening such as windows, doors, and between supports in outdoor areas such as pergolas, gazebos and the like. Retractable screens are often insect screens. However, other types of screens such as solar screens, transparent vinyl screens or the like may also be retractable. The present disclosure will be described with particular reference to an insect screen mesh. However, it will be appreciated that the disclosure may relate to other types of flexible screen material and no limitation is intended thereby.
Retractable screens in general have a roller located within a housing, upon which the screen is rolled onto as the screen is closed and the screen is unrolled from when the screen is opened. The roller is usually biased towards the closed or rolled position. The housing is typically fixed in place at the top of a vertically opening screen or at the side of a horizontally opening screen. The screen extends between a housing and a moveable handle post or drawbar that is moveable between and open position towards the housing and a closed position away from the housing. Upper and lower, right or left guide tracks (for horizontally and vertically opening windows) are operatively engaged with the respective ends of the moveable handle post to guide movement of the post between open and closed positions.
Alternatively, the housing may be located within the moveable handle post, although this is not as preferred for larger screens.
Horizontally opening screens have some challenges. For example, customers are demanding horizontally opening screens of increasing width to extend across open areas that are significantly wider than a standard doorway such as bi-fold doors and French doors. With increased width comes increased size and weight. The design of the roller and guides must accommodate the increased weight. The upper guide track, in particular, must both guide and bear the weight of the screen. The arrangements and methods of mounting the upper guide track to a support must also be able to bear the weight.
This is different to vertically opening screens where the roller is at the top and the guide tracks simply guide the edges of the screen and do not support any weight.
For horizontally opening screens, it is desirable that the edges of the screen are securely held in place and for the screens to have a taut and neat appearance across the face of the screen. Horizontally opening screens are tensioned between the horizontal guides.
With horizontally opening screens, the top guide track is often installed by fixing an attachment member of the upper guide track assembly to the door lintel. When the lintel sags, the upper guide track assembly that is fixed to the lintel will sag. When this occurs, there is a loss of tension in the screen.
By comparison, it will be appreciated that with a vertically opening screen where tension is applied horizontally, any lintel sag will not affect tension in the screen.
In the present specification and claims the term “comprising” shall be understood to have a broad meaning similar to the term “including” and will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. This definition also applies to variations on the term “comprising” such as “comprise” and “comprises”.
The present disclosure is therefore directed towards providing a guide track assembly for horizontally opening retractable screens that may in some embodiments resist a loss of tension or otherwise at least partially compensate for a sag in a door lintel to which the upper guide track assembly is fixed.
According to one aspect of the disclosure, there is provided an upper guide track assembly for a horizontally opening retractable screen that in use is attached to a support and has an inner side facing towards the support and an outer side facing outwards away from the support; the upper guide track assembly comprising;
In the present description and claims, the term “inner” refers to that side of the assembly, or a component that faces inwardly relative to the support. The term “outer” refers to that side of the assembly or a component thereof that in use faces outwardly relative to the support. The terms “upper” and “lower” refer to the respective orientations when the guide track assembly is mounted to the support.
The elongate attachment member is suitably an aluminium extrusion. The attachment member is attachable to a support which is suitably a door lintel. Attachment may be by any suitable means and is suitably a screw.
The attachment member has a wall section that in use defines an inner side wall of the guide channel. Suitably the attachment member includes an upper attachment section that is configured to receive a fastener to fasten the guide track assembly to a support and a lower wall section that defines the inner side wall of the guide channel.
In one embodiment, the upper attachment section includes an inner channel of rectangular cross section having a wall that is contiguous with the lower wall section and which in use receives a fastener for fastening the attachment member to a support.
In one embodiment the attachment member has a lower horizontal wall section that in use defines the upper wall of the guide channel.
The guide track assembly also includes an elongate track outer member that is connectable to the attachment member. The elongate track outer member is suitably an aluminium extrusion. The elongate track outer member has a wall section that forms the second wall of the guide channel.
Suitably the attachment member and outer member are connectable by a fastener such as a screw.
In the embodiment where the attachment member includes an upper attachment section, the upper attachment section may include a channel of U shaped cross section having an opening facing towards the outer side of the guide track assembly. The outer track member may also include a channel of U shaped cross section, having an opening that is also outwardly facing towards the outer side of the guide track assembly. The respective U shaped channels are complementary in shape such that in use the U shaped section of the attachment member can at least partially receive the U shaped channel of the outer track member. This arrangement allows the respective attachment and outer track members to be positioned relative to each other in an easy and aligned manner during assembly of the guide track assembly.
In this arrangement, the respective end walls of each U shaped section abut. The abutting walls may be fixed together by a fastener such as a screw.
Suitably the guide track assembly further includes a cover member that can cover the open end of the U shaped section of the track outer member so as to provide a neat appearance to the outer side of the guide track assembly that is use faces outwardly away from the support.
The guide track assembly includes a screen retaining member having a body and two substantially resilient wings extending therefrom.
In one aspect, the screen retaining member body is substantially rigid. By substantially rigid, it is meant that the body may tolerate some degree of flex but essentially retains its shape under stress. The substantially rigid body is suitably a substantially rigid thermoplastic such as poly (vinyl chloride), (PVC).
Two substantially resilient wings extending from the body. By substantially resilient is meant that the wings can resist being deformed towards the body, or in other words are biased such that distal ends of the wings are away from the body. A suitable material is a thermoplastic elastomer such as polyurethane.
In one aspect the screen retaining member is formed by co-extrusion of an elastomeric material whereby the body is a substantially rigid thermoplastic and the wings are a resilient thermoplastic elastomer. Suitable materials and co-extrusion methods are known in the art.
In an alternative aspect, the body and wings may be formed separately and joined together. This may provide a greater control of the respective physical and chemical properties of the body and wings, as it allows for the parts to be formed from materials that would not otherwise be compatible for co-extrusion.
In one aspect the body may be formed by extrusion of a metallic material such as aluminium. Such a construction may be more rigid than a rigid plastics material.
The wings may be extruded separately from a resilient plastics material and the body and wings fixed together. Fixing of the two parts together may be by any suitable means.
In one aspect, the wings have a longitudinal recess or projection along the proximal end thereof and the body has the other of a longitudinal projection or recess for sliding engagement between the body and wings.
In the aspect where the wings have a longitudinal projection at the proximal end, in order to facilitate and resist detachment, the projections may be formed from a more rigid material than the main part of the wings. Suitably the wings may be co-extruded with the projections extruded from a rigid thermoplastic such as a rigid PVC and the main portion of the wings extruded from a thermoplastic elastomer.
In the aspect where the screen retaining member body is an aluminium extrusion, the screen retaining member suitably further comprises a liner within the longitudinal channel upon which an upper thickened edge of the screen may run. This can facilitate a smooth running of the screen. A suitable material is a rigid thermoplastic such as PVC.
Also disclosed herein is a screen retaining member for an upper guide track of a horizontally opening retractable screen, comprising a body having a longitudinal channel for receiving and retaining an upper edge of a retractable screen; a first substantially resilient wing and a second substantially resilient wing extending from respective first and second sides of the body and each first and second wing is biased towards an open position in which the distal end of each wing is away from the body and is moveable against the bias to a closed position in which each distal end of each wing is towards the body.
The wings are normally biased towards an open position, but when in the guide channel, each wing is held in the closed position in which the distal ends of the wings are towards the body, by contact of the distal ends of the wings with the walls of the guide channel. This biases the screen retaining member in the vertical direction away from the centre of the screen.
The screen retaining member is spaced from the upper wall of the guide channel such that the screen retaining member is effectively in a “floating” position within the guide member. If the support upon which the guide track assembly, sags or otherwise moves, the guide track assembly that is fixed to the support will likewise move. However, this sag may be compensated by the wings biasing the screen retaining member in the vertical direction such that the position of the screen retaining member does not change, thereby minimising or reducing any reduction in tension of the screen.
The screen retaining member has a channel for retaining an upper edge of a retractable screen. The edge of the screen is suitably a thickened edge. A particularly suitable screen has a zipper edge. Zipper edges are can be securely retained within retaining channels.
The present disclosure also relates to a method of installing the guide track assembly. The elongate track attachment member and elongate track outer member are initially loosely connected together. As respective wall sections of the track attachment and track outer members define the walls of the guide channel, when the respective members are in the loosely connected position, the opening of the U shaped guide channel is wider than when in the in use position.
One suitable method for moving the respective members towards each other is by use of a threaded fastener.
Suitably, the width of the guide channel in the loosely connected position is wider than the body of the screen retaining member, but not wider than the full width of the body and wings together, when the wings are in the closed position. This allows the screen retaining member to be inserted into the channel relatively easily without the installer and/or assembler having to press upwards against the full bias of the wings.
Suitably, the free ends of each wall of the guide channel have an inwardly facing rib that provides a stop for the distal ends of the wings to hold the screen retaining member within the guide channel.
When the screen retaining member has been inserted into the guide channel, the loose connection between the track attachment member and the outer track member is tightened so as to draw the side walls of the guide channel towards each other, thereby drawing the wings towards each other to the closed position. One suitable method for moving the respective members towards each other is by use of threaded fasteners.
According to a further aspect, there is disclosed a method of assembling the disclosed guide track assembly comprising loosely connecting the elongate track attachment member and the elongate track outer member so as to form the guide channel, wherein the first side wall and the second side wall of the guide channel are spaced apart such that the width of the opening of the guide channel is wider than the width of the body of the screen retaining member but less than the distance between the distal ends of the wings when in the open position; such that the distal end of each wing bears against a respective guide channel side wall and tightening the connection between the upper elongate track attachment member and the elongate track attachment member so as to draw the guide channel side walls together, thereby moving the wings of the screen retaining member to the closed position.
The assembly may be conducted before or after the elongate wall member is attached to a support, suitably before the assembly is attached to the support.
Also disclosed herein is a vertically opening screen having an upper guide track and a lower guide track and a roller assembly, wherein the upper guide track is an upper guide track assembly as disclosed herein.
The upper guide track may be any one or more of the guide tracks as disclosed in any of the preceding aspects of the disclosure.
Suitably the vertically opening screen comprises a drawbar that is operatively engaged with the upper guide track for movement between open and closed positions.
The guide track assembly 10 has a U shaped guide channel 11 that has a first inner wall 12 and a second outer wall 14, an upper wall 16 and an opening 15 is formed between walls 12 and 14.
The guide track assembly 10 includes an elongate track attachment member 20 for attaching the guide track assembly 10 to a support such as a door lintel. The cross section of the guide track assembly 20 is shown in
The upper section 24 of the track attachment member 20 has at attachment portion 26 that is rectangular in cross section with an inner side wall 28 and outer 30 side wall. The upper section 24 also has a section of U shaped cross section 32 in which the open end therefore faces outwardly. The U shaped section 32 has an upper horizontal wall 34, a lower horizontal wall 36, and a rear wall 37 that is common with the outer side wall 30 of the attachment portion 26.
In use the track attachment member 20 is secured to a support such as a door lintel by screws 39 that pass through inner side wall 28.
The guide track assembly 10 also includes an elongate track outer member 40 that engages and is fixed to the attachment member 20, the cross section of which is shown in
The track outer member 40 also includes a lower outer wall 52 that is contiguous with and depends from the open end of the base 50. This lower outer wall 52 defines the outer wall 14 of the guide channel 11.
The upper section 42 of the track outer member 40 is complementary in shape to the U shaped section 32 of the elongate track attachment member 20 such that the upper section 42 can be received within section 32 during assembly. During installation of the assembly 10, the two U shaped sections 32, 42 are connected by a screw 56 as shown in
The guide track assembly 10 further includes an elongate cover or filler 58 that closes off the open end of the U shaped upper section 42 of the track outer member 40. The cross section is shown in
The free end 60a of the upper side wall 60 of the filler 58 has an upstanding rib 66 and a concavity 68. The concavity 68 is complementary to the thickened edge 49 of the upper wall 48 of the track outer member 40 so as to facilitate a snap fit between the track filler 58 and track outer member 40 for ease of assembly. The lower wall 50 of the track outer member 40 has an upstanding rib 70 that acts as a stop for the free end 62a of the lower wall 62 of the track filler 58.
The lower wall 36 of the track attachment member 20 also has a downwardly projecting rib 74 that is located towards the inner end of the lower wall 36. The lower wall 36 also has a centrally located curved projection defining a downward facing longitudinal channel 76. The distance d between the projection 76 and rib 74 is the same as the distance d between projection 76 and the free end of rib 72.
These additional features assist with installation of the guide track assembly 10 as will be discussed below.
The guide track assembly 10 further includes an elongate screen retaining member 80 located within guide channel 11. With reference to
The screen retaining member 80 includes a first and second substantially resilient wings 86, 88 extending therefrom. The screen retaining member 80 is suitably formed from a rubber material that has been coextruded according to known co-extrusion methods.
Each wing 86, 88 is biased towards an open position in which the distal end 86a, 88a of each wing 86, 88 is away from the body as shown in
It may be appreciated that the screen retaining member is in a “floating position” within the guide channel 11 as it is able to move towards the upper wall 16 of the guide channel.
A disadvantage with prior art horizontally opening screens is that the door lintels or other support to which the guide assembly is attached can sag over time. As the guide assembly is fixed to the door lintel, the guide assembly also drops with the lintel. In the prior art, lintel sag often caused a loss of tension in the screen. However, in the guide assembly 10 as disclosed herein, because of the fact that the screen retaining member is held within the guide channel 11 against the bias of the wings 86, 88 if there is lintel sag and the guide assembly 10 drops, the bias of the screen retaining member 80 can compensate for the drop so as to reduce or minimise loss in tension of the screen.
The guide track assembly 10 and installation of the guide track assembly 10 will now be described.
The guide track assembly 10 further includes an end cap 90 (see
The end cap 90 is fixed to the end of the guide track assembly has an aperture 98 axially located with respect to the projection 98 on the attachment member 20. In use, a screw is passed through aperture 98 so as to engage the attachment member 20. The point of the screw 100 is shown in
The cap 90 further includes a rounded projection 102 terminating in a rearwardly inclined stop. This projection 102 cooperates with slot 104 of the screen retaining member at the end of the screen retaining channel 84. In use, projection 102 acts as a stop for the thickened upper edge of a screen when the screen is being pushed towards the open position.
Prior to installation, the elongate track attachment member 20 and elongate track outer member 40 are loosely connected together with screw 56 such that the opening of the guide channel 11 is wider than the width w1 of the body 82 of the extrusion, but narrower than the distance dl between the distal ends 86a, 88a of the wings in their extended unbiased position (shown in
The screws 34 are then tightened so as to draw the two sides 12, 14 of the guide channel 11 towards each other to the positioned in
The track cover 58 is then clipped into place along the outer side of the assembly so as to provide a neat and tidy appearance to the guide track assembly 10 as a whole. The concavity 68 is complementary to the thickened edge 49 of the upper wall 48 of the track outer member 40 so as to facilitate a snap fit between the track cover 58 and track outer member 40 for ease of assembly.
The screen retaining member 180 has essentially the same overall shape as the screen retaining member 80 as shown in
The body 182 is an aluminium extrusion. The upper section of the body 182 has two longitudinal recesses 190, 192 extending along the length thereof. The recesses 190, 192 have a wide base 190a, 192a and a narrower retaining collar 190b, 192b.
The proximal end of each wing 186, 188 has a projection 194, 196, that is complementary to the respective recess 190, 192 in the body. Each projection 194, 196 has a wide retaining member 194a, 194b and a narrower neck 194b, 196a. This arrangement allows the body 180 to slidingly receive the projections 194, 196 of the wings and to be retained thereby.
The projections 194, 196 are formed from a substantially rigid thermoplastic such as PVC. The main body of each wing is formed from an extruded thermoplastics elastomer such that they are more resilient and flexible than the projections 194, 196. The wings 186, 188 are suitably co-extruded.
The upper guide track assembly 10 as shown in
The liner 198 is suitably a rigid extruded thermoplastics elastomeric material such as PVC. The liner 198 fits snugly within channel 84 but is free to move with respect to the retainer body 182 so as to absorb a rotational force as a result of the screen being subjected to wind or being struck by an object. In the event of an impact upon a screen held within the channel, a downward force will be applied to the liner 198 so that it may pinch down upon the thickened edge of the screen which helps to resist the screen from being pulled out of the channel 184.
In the event of a sideways force on the screen, such as being blown by a strong wind, or hit by an object, the liner 198 can rotate within channel 184 so as to reduce resistance on the thickened edge of the screen.
This may be compared with the body 82 of the screen retaining member 80 as shown in
As the body 82 of the screen retaining member 80 as shown in
The drawbar 200 has a main body 202 and an end cap 204. The upper facing part 206 of the end cap 204 has a profile that is complementary to the lower part 207 of the screen retaining member body 82. Specifically, the upper profile of the cap 204 is substantially U shaped, the inner walls of the U defined by longitudinal inwardly facing curved ribs 208, 209.
The lower part 207 of the screen retaining member body 80 has curved channels 210, 211 extending along both sides thereof.
It will be appreciated that various changes and modifications may be made to the invention as disclosed and claimed herein without departing from the spirit and scope thereof.
Number | Date | Country | Kind |
---|---|---|---|
2016904917 | Nov 2016 | AU | national |
2016904918 | Nov 2016 | AU | national |
2016904919 | Nov 2016 | AU | national |