This application is a national stage application of PCT/JP2014/081782, which is incorporated herein by reference.
The present disclosure is related to an upper structure of a female snap button, a female snap button, and a method of attaching a female snap button to a texture.
The patent document 1 discloses a female part provided with a first housing region (15) and additionally a second housing region (16).
PTL 1 International Publication No. 2008/038743
A metal cover (21, 26, 29) shown in FIGS. 2-4 of the patent document 1 requires a swaging step to confine a main body (10). Through the swaging step, the main body may be securely confined inside of the cover, thereby preventing the main body from being detached from the cover. The present inventor has newly recognized a technical problem that such approach may involve a lowered production efficiency of female snap buttons.
An upper structure of a female snap button according to an aspect of the present invention comprises: a post holding member for holding a post of a male snap button; and a receiving member for receiving the post holding member, wherein the receiving member comprises: a surrounding wall that extends in an up and down direction to surround the post holding member; a bottom portion that is coupled to a lower end of the surrounding wall and provided inward of the surrounding wall; and a peripheral portion that is coupled to an upper end of the surrounding wall and provided outward of the surrounding wall, and wherein an opening is defined by a rim between the upper end of the surrounding wall and the peripheral portion.
In some embodiments, the post holding member comprises: a tube that extends in the up and down direction; one or more locking portions for locking the post; and a bottom portion that is coupled to a lower end of the tube and provided inward of the tube.
In some embodiments, the post holding member comprises: a tube that extends in the up and down direction; one or more locking portions for locking the post, said one or more locking portions being projected from an inner circumferential surface of the tube; and one or more contact portions for touching an inner circumferential surface of the surrounding wall, said one or more contact portions being projected from an outer circumferential surface of the tube.
In some embodiments, the post holding member comprises: a tube that extends in the up and down direction; one or more locking portions for locking the post; a bottom portion that is coupled to a lower end of the tube and provided inward of the tube, and wherein the maximum length of the post holding member in the up and down direction is less than a depth in the up and down direction defined by the rim and the bottom portion of the receiving member.
In some embodiments, a clearance exists between the tube and the surrounding wall when the post holding member has been arranged inside of the receiving member.
In some embodiments, said one or more locking portions are provided at an upper end of the tube, and said one or more contact portions are provided at a lower end of the tube.
In some embodiments, the post holding member comprises: a tube that extends in the up and down direction; and one or more locking portions for locking the post, said one or more locking portions being projected from an inner circumferential surface of the tube, and wherein an outer circumferential surface of the tube can touch an inner circumferential surface of the surrounding wall.
A female snap button according to another aspect of the present invention comprises: an upper structure as described above; and a fixture for fixing the upper structure to a texture.
In some embodiments, the post holding member comprises: a tube that extends in the up and down direction, and a bottom portion that is coupled to a lower end of the tube and provided inward of the tube, and wherein when the post holding member has been arranged inside of the receiving member, said bottom portion of the post holding member which is to be passed through by the fixture is placed on said bottom portion of the receiving member which is to be passed through by the fixture.
There is provided a method of attaching an upper structure of a female snap button to a texture using a fixture according to another aspect of the present invention wherein the upper structure comprises a post holding member for holding a post of a male snap button, and a receiving member for receiving the post holding member the method comprising: a first step of arranging the post holding member inside of the receiving member, wherein the post holding member is inserted into a surrounding wall through an opening defined by a rim at which a peripheral portion is coupled to an upper end of the surrounding wall of the receiving member so that the post holding member is placed on a bottom portion inward of a lower end of the surrounding wall; and a second step of attaching the upper structure, in which the post holding member has been arranged inside of the receiving member, to a texture by a fixture.
In some embodiments, the first step includes pressing the post holding member into the receiving member through the opening.
In some embodiments, the post holding member comprises: a tube that extends in the up and down direction, and a bottom portion that is coupled to a lower end of the tube) and provided inward of the tube, and wherein at the first step, the bottom portion of the post holding member is placed on the bottom portion of the receiving member, and wherein at the second step, the upper structure is attached to the texture by the fixture through a shank of the fixture passing through both of the bottom portion of the receiving member and the bottom portion of the post holding member.
According to the present invention, it may be facilitated that efficiency of attaching and fixing of a female snap button to texture may be improved.
Hereinafter, embodiments of the present invention will be described with reference to Figures. Each and every embodiment is not mutually exclusive, and a skilled person could properly combine them without requiring excess descriptions, and could understand the synergic effects by such combinations. Overlapping descriptions among embodiments will be basically omitted. Referenced figures are mainly for the purpose of illustrating the invention and may be simplified for the sake of convenience.
A central axis AX is illustrated by an alternate long and short dash line. In the cases of illustrated examples, the central axis AX may be provided at the center of a circular profile when a male snap button and a female snap button are viewed in front. Explanation can be made as follows. The central axis AX may be equal to a travel path of a male snap button when the male snap button is moved and snap-coupled to a stationary female snap button. Similarly, the central axis AX may be equal to a travel path of a female snap button when the female snap button is moved and snap-coupled to a stationary male snap button. The central axis AX may be equal to a travel path of respective male and female snap buttons when the male snap button and the female snap button are moved to be closer one another and snap-coupled together.
In the present specification, an up and down direction may be a direction directed along the central axis AX described above. In a plane orthogonal to the central axis AX, a direction approaching to the central axis AX may be referred to as inward and radially inward, and a direction directed away from the central axis AX may be referred to as outward and radially outward.
A first exemplary embodiment will be described with reference to
As shown in
Specific configuration of the male snap button 10 may be arbitrary and the illustrated one is merely an example. As shown in
The post 12 may present a constricted shape in its projecting direction along the central axis AX. Specifically, the post 12 may have a neck 122 and a head 121, and the head 121 may be radially outwardly bulged or projected relative to the neck 122. Note that the illustrated exemplary male snap button 10 is configured from two metal plates which are shaped to sandwich the texture 60 at the periphery of the male snap button 10 and to construct the post 12 at the center of the male snap button 10. As described above, the specific configuration and shape of the male snap button 10 is arbitrary, and male snap buttons of other configurations and shapes can be used.
The female snap button 300 may have an upper structure 310 placed on the texture 70, and a fixture 320 for fixing the upper structure 310 onto the texture 70. In the present specification, the name of the upper structure is determined based on a fact that a structure of the female snap button to be fixed to a texture by a fixture is placed above the texture as thoroughly seen in
The upper structure 310 may be configured from two parts of a post holding member 110 and a receiving member 210. It is envisaged that, in other embodiments, additional different parts may be included in the upper structure 310. The post holding member 110 may be a part for holding the post 12 of the male snap button 10. The post holding member 110 may be an elastic member which can be elastically deformable, for example. The post holding member 110 may be an elastically deformable resin member, for example. The receiving member 210 may be a part for receiving the post holding member 110. The receiving member 210 may be a resin or metal member with a rigidity of some extent, for example.
The fixture 320 may have a base 321 and a hollow cylindrical shank 322. The base 321 may be a flat disk and may present a substantially circle profile centered around the central axis AX. The base 321 may be arranged below the texture 70. The hollow cylindrical shank 322 is provided and projected at the center of the base 321 having the substantially circle profile, and extends along the central axis AX. The hollow cylindrical shank 322 extends upward along the central axis AX as shown in
The illustrated exemplary fixture 320 has a main metal plate shaped to construct a hollow cylindrical shank at the center of the fixture 320, and a cover metal plate attached to the main metal plate to cover the bottom side of the main metal plate. The base 321 of the fixture 320 includes a laminated portion of the main metal plate and the cover metal plate. Specific configuration and shape of the fixture is arbitrary, and fixtures of other configurations and shapes can be used.
As shown in
The surrounding wall 220 is shaped to be annular around the central axis AX. The bottom portion 230 is shaped to be annular around the central axis AX. The peripheral portion 240 is shaped to be annular around the central axis AX. The surrounding wall 220 may be a cylindrical tube presenting a circle of an internal diameter R10 in section. In other embodiments, the surrounding wall 220 may present a non-circle in section in a plane orthogonal to the central axis AX.
A bent or curved rim 250 may be provided between the upper end of the surrounding wall 220 and the peripheral portion 240, and this rim 250 defines an opening 260 through which the post holding member 110 can be inserted into the receiving member 210. The width of the opening 260 is substantially identical to the internal diameter R10 of the surrounding wall 220.
In the present embodiment, the post holding member 110 can be pressed into the receiving member 210 through the opening 260, not necessarily limited though. In this case, coming-off or detachment of the post holding member 110 from the receiving member 210 may be preferably hindered.
The bottom portion 230 may be provided to enable a stable placement of the receiving member 210 onto the texture 70, and may define a stop position for the post holding member 110 inserted into the surrounding wall 220. The center of the bottom portion 230 at which the central axis AX extends through may be provided with a bottom hole 270. The bottom hole 270 may be a circular opening centered around the central axis AX. The hollow cylindrical shank 322 of the fixture 320 may be allowed to pass there-through via the bottom hole 270. One or more downwardly projecting bulges 235 are provided at the periphery of the bottom hole 270 of the bottom portion 230, facilitating that the texture 70 is sandwiched by the cooperating bulges 235 and the base 321 of the fixture 320.
The illustrated exemplary peripheral portion 240 includes a peripheral sloped portion 241 shaped like a ring in top view and gradually sloped downward as radially outwardly extending from the upper end of the surrounding wall 220, and a tube-like peripheral wall 242 extending downward straight from the peripheral end of the peripheral sloped portion 241. The lower end of the peripheral wall 242 is provided with a curled edge 243 curled radially inwardly. A bent portion is provided between the peripheral sloped portion 241 and the peripheral wall 242. The peripheral portion 240 is provided so that the mechanical strength of the upper structure 310 of the female snap button 300 is increased. Also, the peripheral portion 240 is provided so that visual recognition of the upper structure 310 of the female snap button 300 will be easier, and thus insertion of the post 12 of the male snap button 10 into the post holding member 110 of the female snap button 300 will be easier. The shape of the peripheral portion 240 should not be limited to the illustrated one and other various shapes are envisaged.
The post holding member 110 may include a tube 120 that extends, similar to the surrounding wall 220 of the receiving member 210, in the up and down direction along the central axis AX. One or more locking portion 130 for locking the post 12 may be provided at and projected from the inner circumferential surface of the tube 120, and one or more contact portions 140 for touching the surrounding wall 220 may be provided at and projected from the outer circumferential surface of the tube 120. The locking portion 130 may be provided at the upper end of the tube 120, and the contact portion 140 may be provided at the lower end of the tube 120. The locking portion 130 may be a portion being projected radially inwardly and may be referred to as a projected locking portion.
In the illustrated example, a plurality of five locking portions 130 are arranged around the central axis AX at a constant angular interval. Each locking portion 130 is individually and independently provided at the inner circumferential surface of the tube 120. The respective locking portions 130 are arranged at the constant angular interval around the central axis AX, but not necessarily limited to in other embodiments. In the illustrated case, the five locking portion 130 are arranged by 72° around the central axis AX.
Radially outwardly recessed recesses 135 may be provided between the locking portions 130. The five locking portions 130 are divided by the five recesses 135. The circumferential length of the locking portion 130 may be greater than the circumferential length of the recesses 135, ensuring that the head 121 of the post 12 may be sufficiently held. The radially outwardly recessed recesses 135 may be provided between the radially inwardly projected locking portions 130, preferably ensuring that the locking portions 130 can be radially outwardly displaced when the post 12 is inserted into the post holding member 110.
In the illustrated example, a plurality of five contact portions 140 are arranged around the central axis AX at a constant angular interval. Each contact portion 140 is individually and independently provided at the outer circumferential surface of the tube 120. The respective contact portions 140 are arranged at a constant angular interval around the central axis AX, but not necessarily limited to in other embodiments. In the illustrated case, the five contact portions 140 are arranged by 72° around the central axis AX. The diameter of the post holding member 110 at a place where the contact portion 140 is provided at and projected from the outer circumferential surface of the tube 120 may be greater than the diameter defined by inner circumferential surface of the surrounding wall 220 of the receiving member 210.
The contact portion 140 may be a radially outwardly projected portion having a rectangular shape in top view. The contact portion 140 may extend for a distance shorter than that of the locking portion 130 in the circumferential direction around the central axis AX, and may extend for a distance slightly longer than that of the recess 135 in the circumferential direction. The amount of radially outward projection of the contact portion 140 may increase along the central axis AX from the lower side to the upper side. Accordingly, a sloped surface 145 sloped radially inwardly from the upper side to the lower side along the central axis AX may be provided at the outer circumferential surface of the contact portion 140. The sloped surface 145 may allow easier insertion of the post holding member 110 into the receiving member 210.
As described above, in the prevent embodiment, the post holding member 110 can be pressed into the receiving member 210 through the opening 260. Specifically, when the post holding member 110 is inserted into the surrounding wall 220 of the receiving member 210, the contact portion 140 of the post holding member 110 may touch the inner circumferential surface of the surrounding wall 220 of the receiving member 210 and against this drag force, the post holding member 110 is pressed into the surrounding wall 220 of the receiving member 210 so that the post holding member 110 is placed on the bottom portion 230 of the receiving member 210. In this case, plastic deformation of the receiving member 210 may not be required to keep on confining the post holding member 110 inside of the receiving member 210, thereby improvement of manufacturing efficiency being facilitated.
The number or size of the contact portion 140 can be changed to regulate a force required to press the post holding member 110 into the receiving member 210. In the illustrated embodiment, the number of contact portions 140 and the number of locking portions 130 are equal, but not necessarily limited to and it is envisaged that the number of contact portions 140 differs from the number of locking portions 130. In the illustrated case, the five contact portions 140 are provided, but the number of contact portions 140 could be reduced to two, three or four. Contrary to this, the number of contact portions 140 could be increased to six, seven or eight.
In the present embodiment, the locking portions 130 are provided at the upper end of the tube 120, and the contact portions 140 are provided at the lower end of the tube 120. Furthermore, the contact portions 140 are provided at positions corresponding to positions between the adjacent locking portions 130 in the circumferential direction around the central axis AX and, in particular, they are provided at radially outward positions relative to the above-described recesses 135. These each and both configurations may prevent the radially outward displacement of the locking portion 130 from being hindered by the contact portion 140.
As illustrated, a plurality of contact portions 140 are arranged in the circumferential direction around the central axis AX at a constant angular interval, thereby preventing the outer circumferential surface of the tube 120 from directly touching the inner circumferential surface of the surrounding wall 220. When the outer circumferential surface of the tube 120 and the inner circumferential surface of the surrounding wall 220 touch one another widely, greater force may be required for pressing the post holding member 110 into the receiving member 210. It should be noted that, when the post holding member 110 has been arranged inside of the receiving member 210 as shown in
In the present embodiment, the post holding member 110 is pressed into the receiving member 210. However, in other embodiments, the post holding member 110 may be loosely inserted into the receiving member 210, and then an adhesive may be injected between the post holding member 110 and the receiving member 210 so that they are fixed together. As would be immediately understandable from the following descriptions, particularly from
The outer diameter R20 of the tube 120 shown in
The post holding member 110 is provided with a bottom portion 150. The bottom portion 150 may be coupled to the lower end of the tube 120 and provided inward of the tube 120. The bottom portion 150 is provided radially inward of the tube 120. The bottom portion 150 of the post holding member 110 is placed on the bottom portion 230 of the receiving member 210. The bottom portion 150 of the post holding member 110 and the bottom portion 230 of the receiving member 210 are both passed through by the fixture 320. The bottom portion 150 is shaped like a ring around the central axis AX and a bottom hole 170 having a circular shape in top view is provided at the center of the bottom portion 150 at which the central axis AX extends through. The bottom hole 170 is a circular opening centered around the central axis AX. The bottom hole 170 allows the hollow cylindrical shank 322 of the fixture 320 to pass there-through. The bottom hole 170 of the post holding member 110 and the bottom hole 270 of the receiving member 210 present a perfectly identical or substantially identical circular opening shape which allows the insertion of the hollow cylindrical shank 322. When the post holding member 110 has been arranged inside of the receiving member 210, the bottom hole 170 of the post holding member 110 is arranged over and in co-axial spatial communication with the bottom hole 270 of the receiving member 210, defining the insertion passage for the hollow cylindrical shank 322.
With reference to
As described above, during the insertion of the post holding member 110 into the surrounding wall 220 of the receiving member 210, the respective contact portions 140 provided at the outer circumferential surface at the lower end of the tube 120 of the post holding member 110 touch the inner circumferential surface of the surrounding wall 220 of the receiving member 210, thus causing a drag force. The post holding member 110 is pressed into the receiving member 210 by a force exceeding that drag force, and the post holding member 110 is housed and fixed in the receiving member 210 through elastic deformation of the post holding member 110 including the contact portion 140. The inner circumferential surface of the surrounding wall 220 of the receiving member 210 may be an even surface free of projections and recesses, thus the downward movement of the contact portion 140 may not extremely be hindered. The peripheral portion 240 of the receiving member 210 may be convenient for a machine or human to grasp, and facilitates easier insertion of the post holding member 110 into the receiving member 210. In another embodiment, the lower end of the surrounding wall 220 of the receiving member 210 may be provided with a receiving recess which is radially outwardly recessed for receiving the contact portion 140.
The post holding member 110 may be arranged and housed in the receiving member 210 so that the upper structure 310 of the female snap button 300 may be configured. This upper structure 310 is placed on the texture 70 as shown in
The upper structure 310 and the texture 70 may be stationary, and the fixture 320 may be displaced toward the stationary texture 70 and the upper structure 310. Alternatively, the fixture 320 may be stationary, and the texture 70 and the upper structure 310 may be displaced toward the stationary fixture 320.
Then, in a second step, the hollow cylindrical shank 322 is swaged by a punch. Accordingly, the tip portion of the hollow cylindrical shank 322 is bent radially outwardly to form the outer curled portion 323. The outer curled portion 323 pushes the bottom portion 150 of the post holding member 110 downward so that the bottom portion 150 of the post holding member 110 and the bottom portion 230 of the receiving member 210 are sandwiched between the outer curled portion 323 and the base 321 of the fixture 320. The attaching and fixing of the female snap button 300 to the texture 70 is thus achieved. It should be noted that the outer curled portion 323 is a portion of the hollow cylindrical shank 322 that has been plastically deformed and thus may be referred as a plastically deformed portion.
The above-described attaching and fixing process of the female snap button 300 to the texture 70 may be performed by using a fully or partially automated machine. The texture 70 may be of any kind of material and there is no outstanding limitation. A sheet member may be sufficient for the texture 70.
With reference to
In the first embodiment, the peripheral portion 240 is provided with the peripheral sloped portion 241. In contrast, the peripheral portion 240 is provided with a peripheral flat portion 241′ alternative to the peripheral sloped portion 241.
With reference to
The fixture 320 has two cylindrical shanks 322. The bottom portion 230 of the receiving member 210 is provided with concave fragile portions 236 to be penetrated by the cylindrical shanks 322. One spatially communicated hole 170 or two spatially separated bottom holes 170 may open at the bottom portion 150 of the post holding member 110 for allowing the respective cylindrical shanks 322 to pass there-through. As would be understandable from
The receiving member 210 is not provided with the peripheral wall 242 described in the first embodiment.
With reference to
In the cases of
It may be appropriate to provide one or more grooves extending along the central axis AX at the outer circumferential surface of the post holding member 110 in order to reduce the drag force caused when the post holding member 110 is inserted into the receiving member 210.
The groove 180 shown in
In case shown in
It should be noted that it is envisaged that the plastically deformed portion of the shank of the fixture 320 pushes only one of the post holding member 110 and the receiving member 210 toward the texture 70.
In view of the above teachings, the skilled person could add various modifications to the respective embodiments. The reference numbers introduced in Claims are just for a reference, and should not be relied upon for the purpose of narrowly construing claims. The hollow cylindrical shank and the cylindrical shank may be simply referred to as a shank comprehensively. In order to distinguish the bottom portion 150 and the bottom portion 230, the former may be referred as a first bottom portion and the latter may be referred to as a second bottom portion. This point holds true for the bottom holes either, and holds true for other identically named elements.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/081782 | 12/1/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/088182 | 6/9/2016 | WO | A |
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