Patent Grant
11007908
The present invention generally relates to an apparatus and method for providing a motor vehicle seating assembly adapted to assume a first configuration to provide conventional support in the operation of motor vehicle, and adapted to assume a second configuration to provide a relatively level supine platform upon which an occupant might lie when the motor vehicle is not in operation and, more particularly, to an attachment assembly for a moveable thoracic back support.
Seating assemblies provided in motor vehicles are designed to provide a support platform designed to accommodate an occupant in a sitting position. When the vehicle is parked and the seating assembly is reclined into a resting/sleeping position, it is also desired to design the seating assembly to support the occupant in this position.
According to one aspect of the present invention, a seatback assembly comprises a pair of lateral seatback assembly frame members and a lower seatback insert and a moveable thoracic back support defining a support surface operably coupled with a moveable upper thoracic support bracket operably attached to the pair of lateral seatback assembly frame members, the moveable upper thoracic support bracket being selectively positioned in one of a plurality of positions between a fully stowed position and a fully raised position. An attachment assembly operably couples the moveable thoracic back support to the moveable upper thoracic support bracket. The attachment assembly comprises a pair of mounting lugs, one each of which is disposed on either of one of the moveable upper thoracic support bracket or the moveable thoracic back support, and a pair of mounting bosses, one each of which is disposed on the other of the moveable upper thoracic support bracket or the moveable thoracic back support, wherein the pair of mounting lugs may be aligned with the pair of mounting bosses as the moveable thoracic back support is horizontally positioned above the lower seatback insert and the pair of mounting lugs are received within the pair of mounting bosses as the moveable thoracic back support is vertically lowered relative the lower seatback insert during assembly of the seatback assembly.
Embodiments of the first aspect of the present disclosure can include any one or a combination of the following features:
According to another aspect of the present invention, a motor vehicle seating assembly comprises a seatback assembly comprising a lower seatback insert and pivotable between an upright position and a fully reclined position operably coupled with a lower seating structure, the seatback assembly comprising a frame having a pair of opposed lateral seatback assembly frame members. A moveable thoracic back support is operably coupled with a moveable upper thoracic support bracket pivotally attached at a first end to one of the pair of opposed lateral seatback assembly frame members and pivotally attached at a second end to the other of the pair of opposed lateral seatback assembly frame members, a pair of mounting bosses is disposed on each of a pair of vertically depending legs, a latch operably coupling a first end of the moveable upper thoracic support bracket to the one of a pair of opposed lateral seatback assembly frame members to restrain the moveable upper thoracic support bracket in one of a plurality of positions between a stowed position and a fully raised position, and a cushion defining a moveable surface of the moveable thoracic back support, wherein the moveable upper thoracic support bracket comprises a pair of upwardly and vertically extending lateral sections interconnected via a substantially horizontal central section to form a substantially U-shaped and upwardly extending frame within a plane of the seatback assembly when in the stowed position. An attachment assembly operably coupling the moveable thoracic back support to the moveable upper thoracic support bracket, the attachment assembly comprises a pair of mounting lugs, one each of which is disposed on either of one of the pair of vertically extending lateral sections of the moveable upper thoracic support bracket or one of the pair of vertically depending legs of the moveable thoracic back support, and a pair of mounting bosses, one each of which is disposed on either of the other one of the pair of vertically extending lateral sections of the moveable upper thoracic support bracket or the other one of the pair of vertically depending legs of the moveable thoracic back support, wherein the pair of mounting lugs are aligned with the pair of mounting bosses as the moveable thoracic back support is horizontally positioned above the lower seatback insert and the pair of mounting lugs are received within the pair of mounting bosses as the moveable thoracic back support is vertically lowered relative the lower seatback insert during assembly of the seatback assembly.
Embodiments of the second aspect of the present disclosure can include any one or a combination of the following features:
According to yet another aspect of the present invention, a method is disclosed for assembling a seatback assembly comprising a pair of lateral seatback assembly frame members, a lower seatback insert, a moveable upper thoracic support bracket pivotally attached at a first end to one of the pair of lateral seatback assembly frame members and pivotally attached at a second end to the other of the pair of lateral seatback assembly frame members, the moveable upper thoracic support bracket being selectively positioned in one of a plurality of positions between a fully stowed position and a fully raised position, a moveable thoracic back support defining a support surface operably coupled with the moveable upper thoracic support bracket, and an attachment assembly operably coupling the moveable thoracic back support to the moveable upper thoracic support bracket, the attachment assembly comprising a pair of mounting lugs, each of which is disposed on either the moveable upper thoracic support bracket or the moveable thoracic back support, and a pair of mounting bosses, each of which is disposed on the other of the moveable upper thoracic support bracket or the moveable thoracic back support. The method comprises the steps of horizontally positioning the moveable thoracic back support above the lower seatback insert, aligning the pair of mounting lugs with the pair of mounting bosses, positioning the moveable thoracic back support such that the pair of mounting lugs are received within the pair of mounting bosses, vertically lowering the moveable thoracic back support relative the lower seatback insert until the pair of mounting lugs are seated within the pair of mounting bosses, and attaching the pair of mounting lugs to the pair of mounting bosses.
Embodiments of the third aspect of the present disclosure can include any one or a combination of the following features:
These and other aspects, objects, and features of the present invention will be understood and appreciated by those skilled in the art upon studying the following specification, claims, and appended drawings.
In the drawings:
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” “interior,” “exterior,” and derivatives thereof shall relate to the invention as oriented in
Referring to
As shown in
As best shown in
The motor vehicle seating assembly 10 described above can further include a moveable thoracic back support 40 that can be raised above a lower seatback insert 32 having an outer trim within a range of a plurality of positions, between a stowed position and a fully raised position, where a moveable cushion 34 is attached to and disposed above the moveable thoracic back support 40 to form the exposed surface 22 of the seatback assembly 14. The lower seatback insert 32 may include an outer trim defining a first support surface 62. The moveable cushion 34 disposed above the moveable thoracic back support 40 forms a moveable second surface 36, which may be similarly fabricated as a trim and foam pad assembly to provide a finished look, where the trim is fabricated locally with a resilient, stretchable, or flexible fabric material that allows the moveable thoracic back support 40 to readily move relative the seatback assembly 14. The use of a resilient trim material disposed about the foam pad further maintains a flat moveable second surface 36 and eliminates wrinkling between the stowed position and the fully raised position. The first support surface 62 and moveable second surface 36 are substantially co-planar when the moveable thoracic back support 40 is in the fully stowed position and the moveable second surface 36 is raised above the first support surface 62 when the moveable thoracic back support 40 is not positioned in the fully stowed position.
As shown in
The moveable thoracic back support 40 is preferably controlled manually by pulling the moveable thoracic back support 40 forward relative the seatback assembly 14. In one embodiment, the moveable thoracic back support 40 is moved from the stowed position to one of the plurality of positions by simply grasping the moveable cushion 34 of the moveable thoracic back support 40 and manually pulling the moveable thoracic back support 40 forward to its desired raised position. The moveable thoracic back support 40 may also include a pull strap 42 by which the moveable thoracic back support 40 is pulled forward relative the seatback assembly 14, as shown in
In its stowed position, the moveable thoracic back support 40 is preferably about 0° relative the plane of the seatback assembly 14. Conversely, in the fully raised position, the moveable thoracic back support 40 may be raised to an appropriate angle, such as about 15°, relative the plane of the seatback assembly 14, as shown in
Thus, as noted above and as further described herein, the third surface 38 of the head restraint 26 and the moveable second surface 36 of the moveable thoracic back support 40 are capable of forming a substantially continuous plane when the moveable thoracic back support 40 is in the raised position. The moveable thoracic back support 40 accordingly provides many of the desirable features noted above.
An aspect of the present disclosure is the ability to readily assemble the moveable thoracic back support 40 onto the seatback assembly 14. That is, an enhanced assembly method is required to assemble the seatback assembly 14, with the moveable thoracic back support 40 being placed onto the seatback assembly 14 after the foam and trim cushion assembly 25 for the rest of the seatback assembly 14 are already assembled.
As perhaps best shown in
The moveable thoracic back support 40 may be fabricated from injection molded glass-filled nylon and shaped in a paddle-like configuration. The moveable thoracic back support 40 may further comprise a raised support 46 proximate an upper edge 48 of the moveable thoracic back support 40 and disposed beneath the moveable cushion 34. The raised support 46 may be fabricated from foam padding or some other resilient material, or may be integrally molded into the moveable thoracic back support 40, and is provided to ensure the desired height profile. The moveable thoracic back support 40 may include a pair of vertically depending legs 80, as shown in
The moveable thoracic back support 40 is operably coupled with a moveable upper thoracic support bracket 50. The moveable upper thoracic support bracket 50 may be pivotally attached at a first end 148 to one of the pair of opposed lateral seatback assembly frame members 74, 76 and pivotally attached at a second end 150 to the other of the pair of opposed lateral seatback assembly frame members 74, 76. The ratchet latch 44 may be used to pivotally couple the first end 148 of the moveable upper thoracic support bracket 50 to the inboard lateral seatback assembly frame member 74. The second end 150 of the moveable upper thoracic support bracket 50 is pivotally attached to the other lateral seatback assembly frame member 76 by a simple pivot 176. The ratchet latch 44 operably couples the first end 148 of the moveable upper thoracic support bracket 50 to the lateral seatback assembly frame member 74 to restrain the moveable upper thoracic support bracket 50 in one of a plurality of positions between the stowed position and the fully raised position. Displacement of the moveable thoracic back support 40 beyond the fully raised position actuates the ratchet latch 44 to an over-travel condition to return the ratchet latch 44 and the moveable thoracic back support 40 to the stowed position, as is known in the art. That is, when the moveable thoracic back support 40 is rotated beyond the last latch position corresponding to the fully raised position, the moveable thoracic back support 40 is returned to its design position by articulating full-forward and employing a spring (not shown) to pull the moveable thoracic back support 40 back to its design and fully stowed position.
The of the moveable upper thoracic support bracket 50 may include a central portion 52 to form a substantially U-shaped and upwardly extending configuration within a plane of the seatback assembly 14 when in the stowed position, as shown in
An attachment assembly 90 may be used to operably couple the moveable thoracic back support 40 to the moveable upper thoracic support bracket 50. The attachment assembly 90 may comprise a pair of mounting lugs 92, one each of which is disposed on either of one of the moveable upper thoracic support bracket 50 (as shown in the Figures) or the moveable thoracic back support 40. The attachment assembly 90 may also comprise a pair of mounting bosses 100, one each of which is disposed on the other of the moveable upper thoracic support bracket 50 (as shown in the Figures) or on the moveable thoracic back support 40.
As best shown in
The pair of mounting bosses 100 may be disposed on each of the pair of vertically depending legs 80 of the thoracic back support, as best seen in
As shown in
In operation and in order to facilitate assembly of the moveable thoracic back support 40 onto the seatback assembly 14, the moveable thoracic back support 40 is horizontally moved and inserted into a cavity 96 on the upper and forward portion of the seatback assembly 14, as shown in
The pair of mounting lugs 92 may be thus aligned with the pair of mounting bosses 100 as the moveable thoracic back support 40 is horizontally positioned above the lower seatback insert 32. With the pair of mounting lugs 92 and mounting bosses 100 thus aligned, each of the pair of mounting lugs 92 are received within a corresponding one of the pair of mounting bosses 100 via the open passage 104 at the lower distal end 106. The connecting web 94 of the mounting lug 92 is also received within the vertical slot 112 of the mounting boss 100. The moveable thoracic back support 40 may thus be vertically lowered relative the lower seatback insert 32 during assembly of the seatback assembly 14, whereby each of the pair of mounting lugs 92 may be inserted into the vertical tube 102 of the corresponding one of the pair of mounting bosses 100 until an upper edge 98 of the connecting web 94, as best seen in
Each upper one of the pair of mounting lugs 92 may also include a vertically oriented hole 124 on a top end thereof and the upper proximal end 110 of each of the upper pair of mounting bosses 100 may include a top wall 126 through which extends a corresponding and aligned vertically oriented hole 128 relative the vertically oriented hole 124 on the top end of each one of the pair of mounting lugs 92. Each of the upper one of the pair of mounting lugs 92 can be fastened to each one of the pair of mounting bosses 100 via a fastener 130 at the conclusion of the assembly of the seatback assembly 14. This may be accomplished by placing the now assembled moveable thoracic back support 40 and moveable upper thoracic support bracket 50 forward to the raised position to expose the top wall 126 on each of the upper pair of mounting bosses 100 and a central boss 132 formed on the substantially horizontal central portion 52 of the outer casing 60 of the moveable upper thoracic support bracket 50.
In addition, at this time, any final wire connections can be completed. For example, the moveable thoracic back support 40 may represent a modular subassembly, and may be provided with additional features, such as an integrated blower assembly (not shown) for seating ventilation and cooling, in addition to the foam and trim components discussed above. A trim piece or cover (not shown) may then be attached to the rear of the moveable thoracic back support 40 and moveable upper thoracic support bracket 50, such as by a hook and loop fastener, to conceal the attachment assembly 90.
The assembling operation for operably coupling the moveable thoracic back support 40 to the seatback assembly 14 is thus simplified, and includes the steps of: horizontally positioning the moveable thoracic back support 40 above the lower seatback insert 32; aligning the pair of mounting lugs 92 with the pair of mounting bosses 100; positioning the moveable thoracic back support 40 such that the pair of mounting lugs 92 are received within the pair of mounting bosses 100; vertically lowering the moveable thoracic back support 40 relative the lower seatback insert 32 until the pair of mounting lugs 92 are seated within the pair of mounting bosses 100; and attaching the pair of mounting lugs 92 to the pair of mounting bosses 100.
The seatback assembly 14 thus described uniquely resolved the problem of assembly of the moveable thoracic back support 40 by the use of aligned mounting lugs 92, mounting bosses 100, and locator planes 120 that enable the ready assembly of the seatback assembly 14. The moveable thoracic back support 40 for the thorax portion of the seatback assembly 14 may be pre-fabricated as a modular assembly, in addition to the mechanisms and structures already assembled within the seatback assembly 14. To facilitate such modularity, the shape of the moveable thoracic back support 40 matches the shape of the outer casing 60 of the moveable upper thoracic support bracket 50, and interferences that may restrict allowable assembly motion to the fore and aft direction only are overcome.
It will be understood by one having ordinary skill in the art that construction of the present disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the term “coupled” (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or moveable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removeable or releasable in nature unless otherwise stated.
For purposes of this disclosure, the term “operably connected” generally means that one component functions with respect to another component, even if there are other components located between the first and second component, and the term “operable” defines a functional relationship between components.
It is also important to note that the construction and arrangement of the elements of the present disclosure as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that, unless otherwise described, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating positions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present disclosure. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
It is also to be understood that variations and modifications can be made on the aforementioned structures and methods without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
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