Upright type vacuum cleaner having a cyclone type dust collector

Information

  • Patent Grant
  • 6502278
  • Patent Number
    6,502,278
  • Date Filed
    Tuesday, March 20, 2001
    24 years ago
  • Date Issued
    Tuesday, January 7, 2003
    22 years ago
Abstract
An upright type vacuum cleaner includes a cyclone type dust collector to collect contaminants from the air that is drawn in through a suction brush. The cyclone type dust collector includes a cover, first and second cyclone receptacles, and a lower door. The first cyclone receptacle separates by centrifugal force and collects large particle contaminants. The second cyclone receptacle, disposed in the first cyclone receptacle, separates and collects minute dust and includes a grill having a plurality of fine holes, through which air from the first cyclone receptacle flows into the second cyclone receptacle. The lower door provides access to the contaminants collected in the first and second cyclone receptacles. A reverse flow prevention section is also provided to prevent a reverse flow of contaminants from the lower door.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an upright type vacuum cleaner, and more particularly, to an upright type vacuum cleaner having a cyclone type dust collector capable of separating by centrifugal force and collecting minute particle dust and large particle contaminants from the air that is drawn in through a suction brush of the vacuum cleaner.




2. Description of the Related Art




Generally, an upright type vacuum cleaner includes a suction brush disposed at an end of a vacuum cleaner body for movement across a cleaning surface. An inner space of the vacuum cleaner body is divided into a dust chamber and a motor chamber. A dust filter is removably disposed in the dust chamber. A motor is disposed in the motor driving chamber.




When the motor operates, a strong suction force is generated at the suction brush. The suction force draws contaminants through the suction brush and into the vacuum cleaner body. Once inside the vacuum cleaner body, the air passes through the dust filter, which is disposed in the dust chamber, and is discharged out of the vacuum cleaner. During this process, contaminants in the air are filtered out at the dust filter.




In the upright type vacuum cleaner described above, contaminants, such as dust or dirt, are collected with the use of a dust filter. Accordingly, a user has to provide additional filters for replacement. In addition, the dust filter must be replaced manually, which can be unhygienic for the user.




SUMMARY OF THE INVENTION




The present invention has been made to overcome the above-mentioned problems of the related art. Accordingly, it is an object of the present invention to provide an upright type vacuum cleaner having a cyclone type dust collector for separating by centrifugal force and collecting minute particle dust and larger particle contaminants from the air that is drawn in through a suction brush of the vacuum cleaner.




The above object is accomplished by an upright type vacuum cleaner according to the present invention, including: a body having a dust chamber and a motor driving chamber; a suction brush connected to the body; and a cyclone type dust collector removably disposed in the dust chamber. The cyclone type dust collector, which separates and collects dust and contaminants from the air that is drawn in through the suction brush, includes a cover, first and second cyclone receptacles, and a lower door. The cover has a first air inlet connected to a suction hose, which in turn is connected to the suction brush and the dust chamber, and an air outlet, which is connected to an exhaust hose. The exhaust hose is connected to the dust chamber and the motor driving chamber. The first cyclone receptacle is connected to the cover and induces the air from the first air inlet into a vortex, using the centrifugal force of the vortex to separate and collect larger particle contaminants from the air. The second cyclone receptacle is disposed in the first cyclone receptacle in a manner such that the second cyclone receptacle is also connected to the cover. The second cyclone receptacle includes a grill having a plurality of fine holes, through which air rising from the bottom of the first cyclone receptacle flows, and a second air inlet to guide the air from the fine holes of the grill into a vortex. The lower door is removably mounted on a lower open end of the first cyclone receptacle to permit access to the contaminants collected in the first and second cyclone receptacles, thereby facilitating disposal of the contaminants. The cyclone type dust collector further includes a reverse flow preventing section for preventing a reverse flow of the contaminants from the lower door.




The reverse flow preventing section includes an annular main rib protruding from an inner circumference of the first cyclone receptacle.




The reverse flow preventing section further includes a reverse flow prevention pipe, which protrudes from a lower center of the second cyclone receptacle, having an annular main rib protruding from an inner circumference of the first cyclone receptacle, and a sub-rib protruding from an outer circumference of the reverse flow prevention pipe for preventing a reverse flow of the contaminants.




Further, it is preferable that the main rib is downwardly inclined toward the lower door.




The sub-rib integrally extends from an upper end of the reverse flow prevention pipe radially and is downwardly inclined toward the lower door.




The grill includes a plurality of fine holes formed along the outer circumference of the second cyclone receptacle, with each fine hole being spaced apart by a predetermined distance from adjacent fine holes.




The cyclone type dust collector further includes a hinge shaft for hinging a side of the lower door to a lower side of the first cyclone receptacle, and a locking and unlocking section for locking and unlocking the other side of the lower door to and from the first cyclone receptacle.




The locking and unlocking section includes a locking groove formed in the lower door, a locking rod movably disposed in the first cyclone receptacle to engage the locking groove, a first press member for biasing the locking rod toward the locking groove, and an unlocking unit for disengaging the locking rod from the locking groove, by overcoming an elastic force of the first pressing member.




The unlocking unit also includes an unlocking button disposed on a side of the first cyclone receptacle, a second pressing member for biasing the unlocking button outwardly; a wire, one end of which is connected to the locking rod, and a pivot member. One end of the pivot member is connected to the wire, and the other end is connected to the unlocking button to disengage the locking rod from the locking groove.




The locking and unlocking section is formed in a handle which is disposed on an outer circumference of the first cyclone receptacle.




The above object is also accomplished by an upright type vacuum cleaner according to the present invention, including: a body having a dust chamber and a motor driving chamber; a suction brush connected to the vacuum cleaner body and interconnected to the dust chamber through a connecting tube; a cyclone type dust collector detachably disposed in the dust chamber for separating by centrifugal force and collecting dust and contaminants from the air that is drawn in through the suction brush. The cyclone type dust collector includes: a first cyclone receptacle, substantially cylindrical in shape having two open ends; a second cyclone receptacle coaxially disposed within the first cyclone receptacle with a predetermined space therebetween; a cover for covering upper ends of the first and second cyclone receptacles; a base for covering the lower ends of the first and second cyclone receptacles; and an air exhaust pipe for interconnecting the second cyclone receptacle with the motor driving chamber.




Here, the cyclone type dust collector further includes an annular reverse flow prevention rib protruding from an inner circumference of the first cyclone receptacle toward a center axis at a predetermined sloping angle. It is preferable that the reverse flow prevention rib is downwardly inclined, i.e. toward the base.




The cover includes a tube provided along the inner circumference of the dust chamber. The tube is interconnected with a connecting channel connected to the dust chamber. An inflow pipe radially extends a predetermined length along a ceiling and an inner circumference of the cover. The inflow pipe is interconnected with the tube. The cover further includes suction pipe extending a predetermined depth from a center of the ceiling of the cover. The suction pipe is interconnected with the exhaust pipe.




The suction pipe has a funnel-like shape, in which a free end of the suction pipe radially extends from the suction pipe, gradually increasing a diameter of the suction pipe.




The second cyclone receptacle is substantially cylindrical in shape and has a plane upper side, a tapered side gradually decreasing in a diameter of the cylinder, and a bottom side for covering one end of the cyclone receptacle. The plane upper side has a dual structure formed of an outer body having a plurality of fine holes uniformly formed therein, and an inner body disposed within the outer body at a predetermined distance from the outer body. The bottom side has a guide tube protruding from the center to a predetermined height of the second cyclone receptacle.




The cyclone type dust collector further includes an air outlet formed in an upper end of the inner body of the second cyclone receptacle. The air outlet has an opening that partially overlaps with an opening of the inflow pipe of the cover.




The cyclone type dust collector further includes a guide tube radially extending in a diagonal direction for inducing the air from the air outlet into a vortex.




It is also preferable that the exhaust pipe includes a first exhaust sub-pipe, a second exhaust sub-pipe, and a third exhaust sub pipe. The first, second and exhaust third sub-pipes are respectively formed on the outer surfaces of the cover, the first cyclone receptacle, and the base, while being interconnected with each other.




The second exhaust sub-pipe may be spaced apart from the first cyclone receptacle so as to serve as a handle for the cyclone type dust collector.




The base is removably connected to the first cyclone receptacle.











BRIEF DESCRIPTION OF THE DRAWINGS




The above objects and other features and advantages of the present invention will become readily apparent by reference to the following detailed description when considered in conjunction with the accompanying drawings, in which:





FIG. 1

is a perspective view of an upright type vacuum cleaner having a cyclone type dust collector, in accordance to a preferred embodiment of the present invention, separated therefrom;





FIG. 2

is an exploded view of the cyclone type dust collector of

FIG. 1

;





FIG. 3

is a sectional view of the cyclone type dust collector of

FIG. 2

in an assembled state;





FIG. 4

is a partially sectional view of a cyclone type dust collector in accordance with another preferred embodiment of the present invention;





FIG. 5

is a perspective view of an upright type vacuum cleaner having a cyclone type dust collector in accordance with another preferred embodiment of the present invention;





FIG. 6

is an exploded view of the cyclone type dust collector of

FIG. 5

; and





FIG. 7

is a sectional view of the cyclone type dust collector of

FIG. 6

in an assembled state.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The preferred embodiments of the present invention will be described below with reference to the accompanying drawings.




Referring to

FIG. 1

, an upright type vacuum cleaner according to a preferred embodiment of the present invention includes a body


10


having a dust chamber


11


and a motor driving chamber (not shown), a suction brush


13


pivotally connected to the vacuum cleaner body


10


. The vacuum cleaner further includes a cyclone type dust collector


15


that is removably disposed in the dust chamber


11


.




According to the present invention, the dust chamber


11


includes an air inlet


16




a


and an air outlet


17




a


formed in the inner wall thereof. The air inlet


16




a


is connected to a suction hose


16


, which is connected to the suction brush


13


. The air outlet


17




a


is connected to an exhaust hose


17


which is connected to the motor driving chamber (not shown).




The cyclone type dust collector


15


separates and collects dust and contaminants from the air that is drawn in through the suction brush


13


. To accomplish this purpose, the cyclone type dust collector


15


, as shown in

FIGS. 2 and 3

, includes a cover


20


, a first cyclone receptacle


30


, a second cyclone receptacle


40


, a lower door


50


, and a reverse flow prevention portion.




The cover


20


is substantially disk-shaped and has a first air inlet


21


and an air outlet


23


. The first air inlet


21


and the air outlet


23


are respectively formed on an edge and a center of the cover


20


. Accordingly, when the cyclone type dust collector


15


is mounted in the dust chamber


11


, the first air inlet


21


and the air outlet


23


of the cover


20


are connected with the air inlet


16




a


of the suction hose


16


and the air outlet


17




a,


respectively. Further, in the center of the cover


20


, an outlet pipe


25


is formed to be interconnected with the air outlet


23


.




The first cyclone receptacle


30


is substantially cylindrical in shape and has two open ends. The cover


20


is mounted on the open upper end of the first cyclone receptacle


30


, while the lower door


50


is mounted on the open lower end.




In accordance with the present invention, the first cyclone receptacle


30


and the cover


20


, cooperate to draw air in through the first air inlet


21


and into a vortex having a centrifugal force, by which large particle contaminants are separated from the air. The first cyclone receptacle


30


may also be equipped with a handle


31


.




The second cyclone receptacle


40


is also substantially cylindrical in shape and has two open ends and tape red side. The second cyclone receptacle


40


is concentrically disposed within the first cyclone receptacle


30


and connected to the cover


20


. Further, the second cyclone receptacle


40


includes an outer body


41


having a grill with a plurality of fine holes


41




a


formed therein, through which air ascending in a reverse direction from the bottom of the first cyclone receptacle


30


passes. The second cyclone receptacle


40


also includes an inner body


43


having a second air inlet


43




a


for guiding the air, which has passed through the fine holes


41




a,


into a vortex. The inner body


43


is concentrically disposed within the outer body


41


, with a predetermined gap therebetween.




The grill is formed on the outer body


41


with the fine holes


41




a


formed at a predetermined distance. Since the fine holes


41




a


are formed discontinuously, the air does not flow into the second cyclone receptacle


40


while descending toward the bottom of the first cyclone receptacle


30


. It is also preferable that the first and second air inlets


21


and


43




a


partially overlap each other.




The lower door


50


is removably disposed at a lower end of the first cyclone receptacle


30


to allow disposal of the contaminants from the first and second cyclone receptacles


30


and


40


. In this embodiment of the present invention, the lower door


50


is screwed onto the first cyclone receptacle


30


.




The reverse flow prevention portion prevents contaminants from flowing upward from the lower portions of the first and second cyclone receptacles


30


and


40


. The reverse flow prevention portion includes a main rib


33


, which protrudes from an inner circumference of the first cyclone receptacle


30


, and a reverse flow prevention pipe


51


. The reverse flow prevention pipe


51


extends upward by a predetermined height from the center of the lower door


50


.




The main rib


33


slopes in and down from the inner circumference of the first cyclone receptacle


30


toward the lower door


50


, in order to effectively prevent contaminants from flowing upward from the bottom of first cyclone receptacle


30


along the inner circumference of the first cyclone receptacle


30


.




The reverse flow prevention pipe


51


is formed in the center of the second cyclone receptacle


40


. By restricting the flow of minute particle dust collected in the second cyclone receptacle


40


, the reverse flow prevention pipe


51


minimizes the possibility of a reverse flow of the minute particle dust. Further, the reverse flow prevention pipe


50


has a sub-rib


53


that radially extends from the upper circumference of the reverse flow prevention pipe


50


. The sub-rib


53


restricts the minute particle dust from flowing from the second cyclone receptacle


40


along the outer circumference of the reverse flow prevention pipe


50


. The sub-rib


53


is downwardly inclined by a predetermined angle from the upper circumference of the reverse flow prevention pile


50


.




The operation of an upright type vacuum cleaner with a cyclone type dust collector in accordance with the present invention will be described below.




First, the vacuum cleaner, in which the cyclone type dust collector


15


is installed, is turned on. The suction brush


13


draws air, along with ambient dust and other contaminants, on and around the cleaning surface into the vacuum cleaner. The air flows through the suction hose


16


and air inlet


16




a,


to the first air inlet


21


of the dust collector


15


. After being drawn in, the cover


20


and first cyclone receptacle


30


cooperate to induce the air into a vortex. The vortex of air descends toward the lower door


50


. At this time, the larger particle contaminants are separated by the centrifugal force of the vortex and collected on the bottom of the first cyclone receptacle


30


.




Once the vortex of air reaches the bottom of the first cyclone receptacle


30


, the vortex of air ascends. In such a situation, some of the collected contaminants may also rise along the inner circumference of the first cyclone receptacle


30


with the ascending vortex of air. The rising contaminants are blocked by the main rib


33


, however, and fall back to the bottom of the first cyclone receptacle


30


. As a result, the main rib


33


improves the contaminant collecting efficiency of the first cyclone receptacle


30


. Further, since the main rib


33


is inclined down and in toward the lower door


50


, any possible reverse flow of contaminants along the main rib


33


is prevented.




As described above, the vortex of air rising from the lower door


50


, flows into the second air inlet


43




a


via the outer body


41


. After flowing in through the second air inlet


43




a,


the air is guided in a diagonal direction into a second vortex in the second cyclone receptacle


40


. In the second cyclone receptacle


20


, the minute particle dust is separated from the air by the centrifugal force of the vortex, and the minute particle dust falls onto the bottom of the second cyclone receptacle


40


. The vortex of air, descending in the second cyclone receptacle


40


, also rises after reaching the bottom. The ascending vortex of air in the second cyclone receptacle


40


, reaches a defined space between the outlet pipe


25


and the reverse flow prevention pipe


51


, and is drawn into the outlet pipe


25


by the different air pressures caused by different current velocities of upper and lower areas. The air in the outlet pipe


25


is then released through the air outlet


23


.




Meanwhile, the lighter air, which reaches the center of the second cyclone receptacle


40


, also turns up and directly ascends. According to this embodiment, the reverse flow prevention pipe


51


is provided at the center of the second cyclone receptacle


40


, restricting any reverse flow or movement of the minute dust that is collected in the second cyclone receptacle


40


. Further, in case of any reverse flow of a few minute particles of dust, the dust is blocked by the sub-rib


53


formed at the upper end of the reverse flow prevention pipe


51


, and falls back to the bottom of the second cyclone receptacle


40


. Here also, since the sub-rib


53


is downwardly inclined at a predetermined angle, the minute particle dust is blocked more efficiently.




When the first and second cyclone receptacles


30


and


40


are full of dust and contaminants, the lower door


50


may be opened to remove the dust and contaminants. In accordance with this embodiment of the present invention, the lower door


50


is removably screwed onto the first cyclone receptacle


30


.





FIG. 4

is a schematic sectional view illustrating a cyclone type dust collector in accordance with another preferred embodiment of the present invention. Since the basic structure of the dust collector is identical to that shown in

FIGS. 2 and 3

, like elements will be given the same reference numerals throughout the description.




The cyclone type dust collector shown in

FIG. 4

includes a hinge shaft H which pivotally connects a side of the lower door


60


to the first cyclone receptacle


30


. Since the lower door


60


is coupled to the first cyclone receptacle


30


via the hinge shaft H, the reverse flow prevention pipe


55


is supported on the bottom of the second cyclone receptacle


40


by a plurality of ribs


45


.




Further, the cyclone type dust collector includes a locking/unlocking portion for locking or unlocking the other end of the lower door


60


to or from the first cyclone receptacle


30


.




The locking/unlocking portion includes a locking groove


61


formed in the lower door


60


, a locking rod


71


movably disposed on a handle


31


of the first cyclone receptacle


30


to correspond to the locking groove


61


, a first pressing member


72


for biasing the locking rod


71


in a direction where the locking rod


71


is inserted in the locking groove


61


, and an unlocking unit


73


for removing the locking rod


71


from the locking groove


61


by overcoming the elasticity of the first pressing member


72


. Here, it is preferable that the first pressing member


72


is a coil spring, which is disposed around the locking rod


71


to elastically bias the locking rod


71


toward the locking groove


61


.




The unlocking unit


73


includes an unlocking button


74


formed at one side of the handle


31


in a manner such that the unlocking button


74


enters or exits with respect to one side, a second pressing member


75


for biasing the unlocking button


74


outward, a wire


76


having one end connected to the locking rod


71


, and a pivot member


77


pivotally disposed in the handle


31


. The Second pressing member


75


is a coil spring which is disposed around the unlocking button


74


to elastically bias the unlocking button


74


outward. It is also preferable that the wire


76


is an elastic member, such as an elastic string or a long coil spring. One end of the wire


76


is connected to the locking rod


71


, and the other end is connected to one end of the pivot member


77


. The other end of the pivot member


77


contacts the unlocking button


74


. Accordingly, the center of the pivot member


77


is pivotally supported in the handle


31


.




The operation of an upright type vacuum cleaner having the cyclone type dust collector of

FIG. 4

will be described below.




In order to open or close the lower door


60


, a user presses the unlocking button


74


. When the unlocking button


74


is pressed into the handle


31


, it presses one end of the pivot member


77


downward, while the other end of the pivot member


77


pivots upward. Simultaneously, the wire


76


, which is connected to other end of the pivot member


77


, also moves upward, pulling the locking rod


71


. The wire


76


pulls the locking rod


71


to remove the locking rod


71


from the locking groove


61


. As the locking rod


71


disengages from the locking groove


61


, the weight of the lower door


60


causes the lower door


60


to pivot about the hinge shaft H, thereby opening the lower side of the first cyclone receptacle


30


.




As described above, the dust collecting efficiency of the cyclone type dust collector is increased by preventing a reverse flow of collected contaminants. Furthermore, the locking/unlocking portion enables a user to open and close the lower door


60


more easily, thereby facilitating disposal of the contaminants that have collected in the dust collector.





FIG. 5

show the upright type vacuum cleaner


100


in accordance with another preferred embodiment of the present invention. The vacuum cleaner


100


includes a body


110


having a dust chamber


120


and a motor driving chamber


150


, and a cyclone type dust collector


200


removably disposed in the dust chamber


120


. A suction brush


130


is pivotally connected to a lower end of a vacuum cleaner body


110


. The suction brush


130


is connected to a suction hose


140


, which in turn is connected to an air inlet


121


formed on a side of the dust chamber


120


. The motor driving chamber


150


is interconnected with the dust chamber through an air outlet


122


that is formed on the bottom of the dust chamber


120


.




The cyclone type dust collector


200


separates by centrifugal force and collects contaminants from the air that is drawn in through the suction brush


130


. As shown in

FIGS. 6 and 7

, such a cyclone type dust collector


200


includes a first cyclone receptacle


210


, which is substantially cylindrical and has two open ends, a second cyclone receptacle


220


concentrically disposed in the first cyclone receptacle


210


, a cover


230


, and a base


240


. The cover


230


and the base


240


are respectively mounted on the upper and lower portions of the first cyclone receptacle


210


. First, second, and third outlet pipes


251


,


252


, and


253


, respectively, are interconnected with the air outlet


122


to interconnect the second cyclone receptacle


220


with the dust chamber


120


and the motor driving chamber


150


.




According to the present invention, an annular rib


211


protrudes from an inner circumference of the first cyclone receptacle


210


toward an axis thereof at a predetermined downward sloping angle. The annular rib is located approximately halfway between the top and bottom of the first cyclone receptacle


210


.




Further, a tube


231


is provided on a side wall of the cover


230


and interconnected with the air inlet


121


that is formed in the dust chamber


120


. The tube


231


is connected to an inlet pipe


232


, which extends a predetermined length along a ceiling and inner circumference of the cover


230


. The inlet pipe


232


has a predetermined radius of curvature in order to guide the air into a vortex when the air flows through the inlet pipe


232


.




A suction pipe


233


extends downward a predetermined depth from a center of the ceiling of the cover


230


and into the second cyclone receptacle


220


. The suction pipe


233


is interconnected with the first outlet pipe


251


and has a substantially funnel-like shape, in which a lower end of the suction pipe


233


extends radially outward.




A connecting pipe


241


is provided in the base


240


and is interconnected with the third outlet pipe


253


. The connecting pipe


241


is interconnected to the motor driving chamber (not shown) through the air outlet


122


formed in the bottom of the dust chamber


120


.




The second cyclone receptacle


220


is substantially cylindrical and has a plane upper side


221


, a tapered sloping side


222


gradually decreasing in a diameter of the second cyclone receptacle


220


, and a bottom side


223


for covering a narrower end of the second cyclone receptacle


220


.




The plane side


221


has a dual-structure in which an outer body having a plurality of fine holes


221




a


is formed therein in a predetermined pattern (i.e., a grill


221


A), and an inner body


221


B concentrically disposed within the grill


221


A. An air outlet (not shown) is formed in the upper end of the inner body


221


B. Further, an outlet pipe


224


extends along the inner body


221


B, diagonally curving at a predetermined radius of curvature to induce the air from the air outlet into vortex.




According to the present invention, it is preferable that the openings of the air outlet and outlet pipe


224


partially overlap the opening of the inlet pipe


232


of the cover


230


. In addition, a reverse flow prevention pipe


225


extends upward a predetermined height from the center of the bottom side


223


of the second cyclone receptacle


220


. The reverse flow prevention pipe


225


is a pipe member which has open upper end, and a lower end that is closed by the bottom side


223


of the second cyclone receptacle


220


.




As shown in

FIG. 7

, the reverse flow prevention pipe


225


is arranged in such a manner that the reverse flow prevention pipe


225


faces the funnel-shaped suction pipe


233


along the substantially same axis. Further, the leading ends of the suction pipe


233


and the reverse flow prevention pipe


225


are spaced from each other by a predetermined distance to define a second space S


2


therebetween.




Meanwhile, as shown in

FIG. 6

, the first, second, and third outlet pipes


251


,


252


, and


253


are integrally formed on the outer surface of the cover


230


, the first cyclone receptacle


210


, and the base


240


, respectively, and are interconnected with each other. Although the first, second, and third outlet pipes


251


,


252


, and


253


are separately formed in this embodiment, the same can be replaced by one pipe member as well.




Another variation may be applied, in which a predetermined portion of the second outlet pipe


252


is spaced apart from the first cyclone receptacle


210


(see

FIG. 6

) to serve as a handle.




The operation of the upright type vacuum cleaner


100


having the cyclone type dust collector


200


in accordance with the present invention will be described below.




When the vacuum cleaner


100


, with the cyclone type dust collector


200


installed in the dust chamber


120


, is turned on, air and dust and contaminants entrained in the air are drawn in through the suction brush


130


, through the suction hose


140


and the air inlet


121


, and into the tube


231


formed in the cover


230


of the cyclone type dust collector


200


. As the air flows through the inlet pipe


232


of the cover


230


and into the space defined between the first and second cyclone receptacles


210


and


220


, respectively, the air is induced into a vortex (indicated by the larger headed, solid line arrow in FIG.


7


). The air descends toward the bottom of the base


240


. In this descending vortex of air, larger particle contaminants are separated from the air by centrifugal force and fall to the bottom of the base


240


.




Next, the vortex of air descends in the space between the first and second cyclone receptacles


210


and


220


and ascends after reaching the bottom of the base


240


. Here, dust and contaminants floating in the air are blocked by the reverse flow prevention rib


211


, and fall back onto the bottom of the base


240


.




When the vortex of air, rising from the bottom of the base


240


, reaches the grill


221


A of the second cyclone receptacle


220


, the air flows into the first space s


1


defined between the grill


221


A and the inner body


221


B through the plurality of fine holes


221




a.


Here, the contaminants are filtered once more, i.e., the large particles of the contaminants in the air are filtered out by the fine holes


221




a.






After flowing through the fine holes


221




a


into the first space s


1


between the grill


221


A and inner body


221


B, the air flows into the second cyclone receptacle


220


through an air outlet (not shown) formed on the upper end of the inner body


221


B. The outlet pipe


224


is interconnected with the air outlet. While flowing into the second cyclone receptacle


220


, the air is diagonally guided by the outlet pipe


224


and induced into a vortex (indicated by the smaller headed, solid line arrow in

FIG. 7

) around the inlet pipe


233


of the cover


230


and the reverse flow prevention pipe


225


of the second cyclone receptacle


220


, sequentially.




Accordingly, minute particle dust is separated from the air by centrifugal force and falls to the bottom of the second cyclone receptacle


220


.




Meanwhile, the descending vortex of air rises when it reaches the bottom side


223


of the second cyclone receptacle


220


. In such a situation, floating dust and contaminants in the ascending air (indicated by the smaller headed, dotted line arrow in

FIG. 7

) are blocked by the rib


220




a


protruding from the inner circumference of the second cyclone receptacle


220


and fall back to the bottom side


223


of the second cyclone receptacle


220


. The ascending vortex of air reaches the second space s


2


, defined between the inlet pipe


233


of the cover


230


and the reverse flow prevention pipe


225


of the second cyclone receptacle


220


. At the second space s


2


, the air is drawn directly into the inlet pipe


233


as a result of the different pressures caused by different flow velocities of the air at upper and lower areas of the second space s


2


. The air that has been drawn into the inlet pipe


233


(indicated by the short straight arrows in

FIG. 7

) is exhausted through first, second, and third outlet pipes


251


,


252


, and


253


, exhaust port


122


, and motor driving chamber


150


.




The contaminants collected in the first and second cyclone receptacles


210


and


220


can be removed by separating the base


240


from the first cyclone receptacle


210


and disposing of the contaminants contained therein.




As shown in

FIG. 7

, the base


240


and the first cyclone receptacle


210


have threads, respectively, which are complementary to each other, enabling the base


240


to be secured to the first cyclone receptacle


210


. In the alternative, the base


240


and the first cyclone receptacle


210


may be connected together other by a plurality of fastening methods.




As described above, in the upright type vacuum cleaner having the cyclone type dust collector described above, the minute dust particles and larger particle contaminants are systematically separated from the air based on their sizes. Further, since the cyclone type dust collector of the present invention has a filtering process that prevents a reverse flow of dust and contaminants, the cleaning performance and efficiency of the vacuum cleaner are greatly improved.




Further, by integrally forming the outlet pipe on the cyclone type dust collector, the vacuum cleaner body can be more compact in size. In addition, due to the detachable structure of the cyclone type dust collector, the dust and contaminants collected in the cyclone type dust collector can be disposed of more easily.




As stated above, a preferred embodiments of the present invention are shown and described. Although the preferred embodiments of the present invention have been described, it is understood that the present invention should not be limited to this preferred embodiments. Various changes and modifications can be made by one skilled in the art within the spirit and scope of the present invention as hereinafter claimed.



Claims
  • 1. An upright type vacuum cleaner comprising:a body having a dust chamber and a motor driving chamber; a suction brush connected to the body; cyclone type dust collecting means removably disposed in the dust chamber, for separating and collecting contaminants from air that is drawn in through the suction brush, the cyclone type dust collecting means comprising: a cover having a first air inlet connected to a suction hose, the suction hose being connected to the suction brush and the dust chamber, the cover also having an air outlet connected to an exhaust hose, the exhaust hose being connected to the dust chamber and the motor driving chamber; a first cyclone receptacle connected to the cover, the first cyclone receptacle inducing the air into a vortex to separate by centrifugal force and collect larger particle contaminants from the air; a second cyclone receptacle disposed in the first cyclone receptacle, the second cyclone receptacle being connected to the cover and having a grill, the grill having a plurality of fine holes through which air from a bottom of the first cyclone receptacle flows, the second cyclone receptacle further including a second air inlet for guiding the air from the fine holes of the grill into a vortex; a lower door removably mounted on an open lower end of the first cyclone receptacle, the lower door permitting disposal of contaminants from the first and second cyclone receptacles; and reverse flow preventing means for preventing a reverse flow of contaminants from the lower door.
  • 2. The vacuum cleaner of claim 1, wherein the reverse flow preventing means further comprises an annular main rib protruding from an inner circumference of the first cyclone receptacle.
  • 3. The vacuum cleaner of claim 1, wherein the reverse flow preventing means further comprises an annular main rib protruding from an inner circumference of the first cyclone receptacle, and a reverse flow prevention pipe protruding from a lower center of the second cyclone receptacle, the reverse flow prevention pipe having an annular sub-rib protruding from an outer circumference of the reverse flow prevention pipe for preventing a reverse flow of contaminants.
  • 4. The vacuum cleaner either of claim 2 or claim 3, wherein the main rib is downwardly inclined toward the lower door.
  • 5. The vacuum cleaner of claim 3, wherein the sub-rib integrally extends from an upper end of the reverse flow prevention pipe in a radial direction, the sub-rib downwardly inclined toward the lower door.
  • 6. The vacuum cleaner of claim 1, wherein the grill comprises a plurality of fine holes formed along an outer circumference of the second cyclone receptacle, each fine hole being formed at a predetermined distance from adjacent fine holes.
  • 7. The vacuum cleaner of claim 1, further comprising:a hinge shaft for pivotally connecting a side of the lower door to a lower side of the first cyclone receptacle; and locking and unlocking means for locking and unlocking another side of the lower door to and from the first cyclone receptacle.
  • 8. The vacuum cleaner of claim 7, wherein the locking and unlocking means comprises:a lower door having a locking groove; a locking rod movably disposed in the first cyclone receptacle to engage and disengage with the locking groove; a first pressing member for biasing the locking rod toward the locking groove; and an unlocking unit for retracting the locking rod from the locking groove, the unlocking unit overcoming a force of the first pressing member.
  • 9. The vacuum cleaner of claim 8, wherein the unlocking unit comprises:an unlocking button disposed on a side of the first cyclone receptacle; a second pressing member for biasing the unlocking button outwardly; a wire having a first end and a second end, the first end being connected to the locking rod; and a pivot member having a first end and a second end, the first end of the pivot member being connected to the second end of the wire, the second end of the pivot member being connected to the unlocking button, the pivot member and the wire disengaging the locking rod from the locking groove when the unlocking button is depressed.
  • 10. The vacuum cleaner either of claim 8 or claim 9, wherein the locking and unlocking means is disposed in a handle on an outer circumference of the first cyclone receptacle.
  • 11. An upright type vacuum cleaner comprising:a body having a dust chamber and a motor driving chamber; a suction brush connected to the vacuum cleaner body and interconnected to the dust chamber through a connecting tube; cyclone type dust collecting means removably disposed in the dust chamber for separating and collecting foreign substances from air that is drawn in through the suction brush, the cyclone type dust collecting means comprising: a substantially cylindrical first cyclone receptacle having open upper and lower ends; a second cyclone receptacle concentrically disposed within the first cyclone receptacle with a predetermined space therebetween, the second cyclone receptacle having open upper and lower ends; a cover for covering the upper ends of the first and second cyclone receptacles; a base for covering the lower ends of the first and second cyclone receptacles; and an air exhaust pipe for interconnecting the second cyclone receptacle to the motor driving chamber.
  • 12. The vacuum cleaner of claim 11, wherein the cyclone type dust collector further comprises an annular reverse flow prevention rib protruding from an inner circumference of the first cyclone receptacle toward a center axis at a predetermined sloping angle.
  • 13. The vacuum cleaner of claim 12, wherein the reverse flow prevention rib is downwardly inclined toward the base.
  • 14. The vacuum cleaner of claim 11, wherein the cover comprises:a tube provided along the inner circumference of the dust chamber, the tube being interconnected with a connecting channel, the connecting channel being connected to the dust chamber; an inflow pipe radially extending a predetermined length along a ceiling and an inner circumference of the cover, the inflow pipe being interconnected with the tube; and a suction pipe protruding a predetermined depth from a center of the ceiling of the cover, the suction pipe being interconnected with the exhaust pipe.
  • 15. The vacuum cleaner of claim 14, wherein the suction pipe has a funnel-like shape, in which a free end of the suction pipe extends radially from the suction pipe, gradually increasing a diameter of the suction pipe.
  • 16. The vacuum cleaner of claim 11, wherein the second cyclone receptacle is substantially cylindrical shape and has a plane upper side, a tapered side gradually decreasing in a diameter of the cylinder, and a bottom side for covering one end of the cyclone receptacle, the plane upper side having a dual structure formed of an outer body having a plurality of fine holes uniformly formed therein, and an inner body disposed within the outer body at a predetermined distance from the outer body, the bottom side having a guiding tube extending a predetermined distance from the center of the second cyclone receptacle.
  • 17. The vacuum cleaner of claim 16, further comprising an air outlet formed in an upper end of the inner body of the second cyclone receptacle, the air outlet having an opening partially overlapping an opening of the inflow pipe of the cover.
  • 18. The vacuum cleaner of claim 17, further comprising a guide tube radially extending in a diagonal direction for inducing air from the air outlet into a vortex.
  • 19. The vacuum cleaner of claim 11, wherein the exhaust pipe comprises a first exhaust sub-pipe formed on the outer surface of the cover, a second exhaust sub-pipe formed on an outer surface of the first cyclone receptacle, and a third exhaust sub-pipe formed on an outer surface of the base, the first, second and third exhaust sub-pipes being interconnected with each other.
  • 20. The vacuum cleaner of claim 19, the second exhaust sub-pipe is spaced from the first cyclone receptacle to form a handle.
  • 21. The vacuum cleaner of claim 11, wherein the base is removably connected to the first cyclone receptacle.
Priority Claims (2)
Number Date Country Kind
00-35167 Jun 2000 KR
00-35168 Jun 2000 KR
US Referenced Citations (5)
Number Name Date Kind
4853008 Dyson Aug 1989 A
5078761 Dyson Jan 1992 A
5090976 Dyson Feb 1992 A
5145499 Dyson Sep 1992 A
6312594 Conrad et al. Nov 2001 B1
Foreign Referenced Citations (4)
Number Date Country
0 636 338 Feb 1995 EP
0 728 435 Aug 1996 EP
0 923 992 Jun 1999 EP
2 296 879 Jul 1996 GB
Non-Patent Literature Citations (1)
Entry
Search Report issued May 4, 2001 from the British Patent Office with respect to corresponding British Patent Application No. GB 0104824.8.