The present invention relates to an apparatus for a urinal, particularly, but not exclusively to a fitting for a low water usage urinal.
Waterless or low water usage urinals have become more popular in recent years as the financial and environmental cost of supplying water becomes more important to water consumers. A number of different technologies are used in waterless urinals.
For example, in some cases, a conventional U-bend is used which utilises urine to provide a liquid barrier in the trap to prevent odours from the soil stack being emitted through the urinal.
There is a perception with urine barrier arrangements that the urine in the trap can itself result in unpleasant odours around the urinal. To alleviate this, one-way valves, such as duckbill valves, have been used to prevent the backflow of odours and, in the eventuality of a blockage, liquids.
The one-way valves on the market have drawbacks. For example, to provide sufficient sealing performance they are relatively long. In the confined space below a urinal it is sometimes necessary for these valves to be installed in a horizontal plane rather than in the vertical plane due to their length. Installation in a horizontal plane has a detrimental effect on the valve's efficiency. In addition, the conventional one-way valve can be awkward to marry-up to existing pipe work and, in some cases, to remove the valve for cleaning or replacement requires dismantling of the pipe work. As this pipe work can sometimes be concealed within the urinal, dismantling can be both awkward and time consuming.
In further cases, a urinal is adapted to receive a cartridge which is installed in a chamber at the base of the urinal. The cartridge contains a sealant liquid, usually an oil, which acts as a barrier between the urinal and the soil stack. When urine enters the urinal, the urine can pass through the sealant liquid and into the soil stack.
However, such waterless urinals have disadvantages. For example, the use of oil may be considered to be environmentally unfriendly and oil has associated disposal issues. There is also a significant amount of material in the cartridge which has to be replaced in its entirety periodically.
According to a first aspect of the present invention there is provided a fitting for a urinal, comprising:
a housing body defining a throughbore, the housing body having an inlet adapted to receive liquid from a urinal bowl and an outlet adapted to be connected to a waste pipe; and
a diaphragm removably locatable in the housing throughbore, the diaphragm adapted to permit the passage of liquid through the throughbore in one direction only from the inlet to the outlet;
wherein, in use with a urinal bowl, the diaphragm is removable from the housing through a urinal bowl outlet.
A urinal fitting, according to an embodiment of the present invention, permits the diaphragm to be removed from the housing through the urinal outlet. This is advantageous if, for example, the diaphragm needs replacing or cleaning, because removal does not require dismantling of the pipe work associated with the valve. This is particularly advantageous it the pipe work is concealed in a cavity defined by the urinal bowl and the wall to which the bowl is mounted, because to remove the diaphragm does not require removal of the urinal bowl from the wall.
Preferably, the diaphragm is a duckbill valve.
Preferably, the diaphragm has a longitudinal axis.
Preferably, the diaphragm longitudinal axis is parallel to the throughbore longitudinal axis.
Preferably in use, the diaphragm longitudinal axis extends downwardly from the urinal bowl.
Preferably, the diaphragm includes at least one crease or kink. A crease or kink improves the one-way properties of the duckbill valve and as such incorporating a crease or kink can permit a reduction in the length of the diaphragm without a loss of performance.
Preferably, there are a plurality of creases or kinks.
Preferably, the/each crease or kink is transverse to the diaphragm longitudinal axis.
Preferably, the diaphragm is polymeric.
Preferably, the diaphragm is injection moulded.
Preferably, the diaphragm comprises a flange.
Preferably, the flange extends radially outwards from a diaphragm inlet.
Preferably, the fitting further comprises a housing collar.
Preferably, the housing collar is releasably locatable within the housing throughbore.
Preferably, the housing collar is adapted to receive the diaphragm.
Preferably, the housing collar defines an inwardly extending lip adapted to engage the diaphragm flange.
Preferably, the housing collar is adapted to engage the housing body by a threaded connection.
Preferably, the housing body defines an internal thread for engaging an external thread defined by the housing collar.
Preferably, the housing collar is adapted to receive a urinal cartridge. A urinal cartridge provides a filtering function to prevent debris such as cigarette ends or chewing gum from entering the pipe work beneath the bowl and to a house a deodoriser to mask any odours which may be present.
Preferably, the fitting is adapted to be secured to a urinal bowl by co-operation between the housing collar and the housing body. In one embodiment, insertion of the housing collar, through the urinal outlet, into the housing body inlet and subsequent rotation of the collar, will draw the housing body up the collar thread, drawing the housing body and the housing collar together. This action sandwiches a portion of the urinal bowl thereby securing the fitting to the urinal bowl.
Preferably, the housing further comprises a clamp ring adapted to be releasably located within the housing collar.
Preferably the clamp ring is adapted to prevent axial movement of the diaphragm with respect to the housing body. The clamp ring prevents the diaphragm from becoming dislodged and in some cases assists in the prevention of vandalism and undesirable removal of the diaphragm.
Preferably the clamp ring is removable by a tool.
Preferably, the housing body further comprises an upper housing body portion and a lower housing body portion.
Preferably, the upper housing body portion is movable relative to the lower housing body portion.
Preferably, the upper and lower housing body portions are telescopically arranged.
Preferably, at least a section of the upper housing body portion slides within the lower housing body portion.
Preferably, the upper housing body portion is fixable with respect to the lower housing body portion. This means once the fitting dimensions have been adjusted to fit between the outlet bowl and the waste pipework, the dimensions of the fitting can be locked.
Preferably, the lower housing body portion defines a bend. A bend can be useful in assisting in the marrying up of the housing outlet to the existing pipe work.
Preferably, the housing body inlet is defined by the upper housing body portion and the housing body outlet is defined by the lower housing body portion.
Preferably, the diaphragm is mounted within the upper housing body portion.
Preferably, the lower housing body portion defines a continual flow path to ensure fluid flows around the bend. A continual flow path prevents puddling.
Preferably, the fitting further comprises a urinal cartridge.
Preferably, the urinal cartridge is removably connectable to the housing collar.
Preferably, the urinal cartridge is connectable to the housing collar by an interference fit.
In an alternative arrangement, the urinal cartridge is connectable to the housing collar by a threaded connection.
In a further alternative, the urinal cartridge is connectable to the housing collar by a bayonet or similar quick release fitting.
In one embodiment the urinal cartridge is lockable to the housing body and/or the housing collar. The urinal cartridge may be adapted to be pinned to the housing collar and/or the housing body.
The housing collar may be provided with lugs adapted to receive a locking pin.
In an alternative arrangement a bolt is provided to secure the urinal cartridge to the housing body and/or collar.
Preferably, the lock bolt threadingly engages a locking element which in turn engages the housing body and/or housing collar.
Preferably, the element engages lugs defined by the housing collar.
In one embodiment the urinal cartridge comprises a first cartridge portion and a second cartridge portion.
Preferably, the first cartridge portion is removable from the second cartridge portion.
Preferably, the second cartridge portion is releasably attachable to the housing collar.
The attachment mechanism between the first and second urinal cartridge portions and the connection between the second urinal cartridge portion and the housing collar may be different.
The first cartridge portion may comprise a deodoriser housing. This embodiment is advantageous if it is necessary to replace only a part of the urinal cartridge, for example, the deodoriser housing. If the deodoriser has, for example, evaporated. Being able to separate the deodoriser housing from the rest of the urinal cartridge reduces the use of materials.
According to a second aspect of the present invention, there is provided a urinal cartridge for use in a waterless or low water usage urinal, comprising:
a deodoriser housing portion; and
a connection portion adapted to be connected to a urinal outlet;
wherein the deodoriser housing portion is releasably attachable to the connector portion by a first connection means and the connector portion is releasably attachable, in use, to the urinal outlet by a second connection means, the first and second connection means being different.
Providing a urinal cartridge, in accordance with an embodiment of the invention, permits part of the urinal cartridge to be removed, for example, during maintenance or, if necessary, the whole of the urinal cartridge to be removed. Having different connection methods means that if, for example, only the deodorising portion needs removal then a twisting action may be employed whereas if the entire urinal cartridge needs to be removed a pulling action may be employed.
According to a third aspect of the present invention, there is provided a sleeve for a waterless or low water usage urinal cartridge, the sleeve comprising:
a sleeve body; and
a plurality of fingers, each finger extending downwardly from the sleeve body, each finger being non-linear.
Preferably, the sleeve is adapted to be received by a urinal cartridge. The sleeve is adapted to provide added filtration of the fluids flowing through the urinal cartridge.
Preferably, each finger defines a bend.
Preferably, the bend is located at an end of each finger.
Preferably, the finger bends in a radially outward direction.
Preferably, the fingers are resilient.
In one embodiment, the bending of the fingers permits the sleeve to be adjustable in height.
According to a fourth aspect of the present invention, there is provided a diaphragm through a waterless or low water usage urinal, the diaphragm comprising first and second walls defining a throughbore, the walls being biased together to a throughbore closed position and being movable under the pressure of a fluid to a throughbore open position, the walls at an inlet end of the diaphragm being formed apart by moulding.
Preferably, the diaphragm define at least one kink.
Preferably, the/each kink is transverse to a throughbore axis.
Preferably, the diaphragm is a one way valve.
According to a fifth aspect of the present invention there is provided an apparatus for a urinal, comprising:
a plate member adapted to form a seal with a urinal outlet, the plate member defining a throughbore permitting the passage of liquid, in use, from the urinal to a soil pipe; and
a diaphragm located in the plate member throughbore, the diaphragm adapted to permit the passage of liquid through the throughbore in one direction only from the urinal to the soil pipe.
In one embodiment of the present invention a liquid barrier cartridge, of the type described for example in U.S. Pat. No. 5,711,037, can be replaced with an embodiment of the apparatus. The apparatus prevents the back flow of odours from the soil pipe without requiring the need for a liquid seal.
Preferably, the plate member, in use, defines part of the urinal surface.
Preferably, the plate member surface is defined to encourage liquid flowing across the plate member surface into the throughbore.
Preferably, the plate member surface is frusto-conical.
Preferably, the plate member comprises a seal.
Preferably, the seal comprises an edge seal extending around the peripheral edge of the plate member.
Preferably, the plate member is adapted to form a contact seal with urinal outlet.
Preferably, the seal is an elastomer.
Preferably, the seal is rubber.
Alternatively, the seal is polymeric.
The seal may be PVC.
The diaphragm may comprise a duckbill shaped valve, but may comprise other valve forms, for example, such as a rubber diaphragm.
The diaphragm may comprise a first flexible wall and a second flexible wall, the first and second flexible walls being arranged to define a diaphragm throughbore.
The first and second flexible walls may be arranged to normally lie in a diaphragm throughbore closed position in which the diaphragm throughbore is sealed. In this arrangement, the passage of fluid through the diaphragm from a diaphragm inlet to a diaphragm outlet opens the valve throughbore permitting passage of the fluid.
A diaphragm inlet may be held open by a diaphragm flange connected to an upper portion of the first and second flexible walls.
The diaphragm may comprise a polymeric material.
The diaphragm may be injection moulded or otherwise moulded.
In one embodiment, the diaphragm includes at least one crease or kink transverse to longitudinal valve axis. Incorporating a crease or kink biases the first and second flexible walls towards each other at the crease or kink, ensuring that a seal is maintained. Incorporating a crease or kink can permit a reduction in the length of the one-way diaphragm without a loss of performance.
Preferably, the plate member throughbore is adapted to receive a deodorising unit.
Preferably, the plate member throughbore is adapted to receive a filter.
Preferably, the filter and deodorising unit are combined. A filter unit prevents debris such as cigarette ends or chewing gum from entering the apparatus. A deodorising unit houses a deodoriser to mask any odours which may be present.
Preferably, the diaphragm is adapted to be removed through the plate member throughbore.
Preferably, the diaphragm is adapted to be removed, in use, upwardly through the plate member throughbore.
Preferably, the apparatus further comprises a collar adapted to form an interference fit with the throughbore.
Preferably, the collar is adapted to prevent the diaphragm from being removed from the throughbore.
Preferably, the apparatus further comprises a cup.
Preferably, the cup is adapted to be connected to the plate member and extend downwardly from the plate member.
Preferably, an upper portion of the cup defines a cup outlet.
Preferably, a lower end of the throughbore extends to beneath the cup outlet. Such an arrangement permits a liquid seal to form within the cup, providing a second barrier, in use, between the waste outlet and the soil stack.
Preferably, the apparatus further comprises a shroud.
Preferably, the shroud extends from a lower end of the throughbore and is adapted to house at least a portion of the diaphragm. In one embodiment, the shroud can assist in maintaining the shape of the diaphragm, and when used with a cup portion extends the depth of the liquid seal.
Preferably, the apparatus further comprises a skirt.
Preferably, the skirt depends downwardly from the plate member.
Preferably, the skirt depends downwardly from or adjacent an edge of the plate member.
Preferably, the skirt comprises an attachment device for attaching the apparatus to a urinal outlet. Particularly, the attachment device permits the apparatus to be attached in the chamber of a existing liquid barrier cartridge type outlet.
Preferably, the attachment device is at least one lug for engaging a channel defined by a urinal outlet.
According to a sixth aspect of the present invention there is provided an apparatus for a urinal, comprising:
a plate member adapted to form a seal with the urinal outlet, the plate member defining a throughbore permitting the passage of liquid, in use, from the urinal to a soil pipe, the throughbore having an inlet and an outlet; and
a cup member extending downwardly from the plate member, the cup member having an outlet;
wherein, in use, the throughbore outlet is beneath the cup outlet such that the liquid seal can be formed between the throughbore inlet and the cup outlet.
In one embodiment of the present invention, a liquid barrier cartridge of the type described, for example, in U.S. Pat. No. 5,711,037, can be replaced with an embodiment of the apparatus. The apparatus, when used with a liquid, provides a liquid seal which prevents the backflow of odours from the soil pipe.
The apparatus may further comprise a diaphragm adapted to permit the passage of liquid through the throughbore in one direction only from the urinal to the soil pipe. Provision of a diaphragm provides a second seal.
Preferred features listed with respect to one aspect may be applicable to other aspects and have not been repeated for brevity.
Embodiments of the present invention will now be described with reference to the accompanying drawings in which;
Referring firstly to
The fitting 10 further comprises a diaphragm 26 removably locatable within the housing body throughbore 16. The diaphragm 26 permits the passage of a liquid through the throughbore 16 in one direction only from the inlet 18 to the outlet 22.
The housing 14 comprises an upper housing body portion 28 and a lower housing body portion 30. The upper housing body portion 28 can slide within the lower housing body portion 30 to permit relative movement of the housing outlet 22 with respect to the housing inlet 18. Relative movement between the upper housing body portion 28 and the lower housing body portion 30, permits the dimensions of the fitting 10 to be adjusted to fit between the bow outlet 38 and the waste pipe 24. Once the correct dimension has been selected, relative movement of the upper housing portion 28 with respect to the lower housing portion 30 can be prevented by means of a nut 29 and a compression seal 31. The nut 29 is threadedly connected to the lower housing portion 30. Tightening the nut 29 against the compression seal 31 prevents relative movement between the upper and lower housing body portions 28,30.
The fitting 10 further comprises a housing collar 32. The housing collar 32 is in a threaded engagement with the upper housing body portion 28. Both the housing collar 32 and the upper housing portion 28 define radially outwardly extending flanges 34a,34b. The purpose of these flanges 34 is to trap an edge 36 of an outlet 38 defined by the urinal bowl 20. Because of the threaded engagement, rotation of the housing collar 32 with respect to the upper housing portion 28 will draw the collar 32 and the upper housing 28 together trapping the urinal outlet edge 36 between the flanges 34a,34b thereby securing the fitting to the urinal bowl 20. To ensure a seal between the fitting 10 and the urinal bowl 20, a compression ring seal 40 is provided on the upper housing portion flange 34b.
To facilitate rotation of the housing collar 32 with respect to the upper housing portion 28, a pair of lugs 42a,42b are provided on an upper surface of the collar 32. To rotate the housing collar a user can grasp the lugs 42.
The housing collar 32 further defines a radially inwardly extending lip 44 which provides a seat for the diaphragm 26. The diaphragm 26 includes a rim 46 for engaging the housing collar lip 44. This arrangement permits the diaphragm 26 to be removably locatable within the housing throughbore 16 and permits the diaphragm 26 to be removed from the housing 10 through the urinal bowl outlet 38. This means the diaphragm 26 can be removed without the need for disconnecting the fitting 10 from the urinal bowl 20.
The fitting 10 further comprises a clamp ring 48 adapted to form an interference fit with the collar 32 and to clamp the diaphragm 26 in place, that is in engagement with the rim 44.
Once located in the bowl outlet 38, the fitting 10 is adapted to receive a urinal cartridge 12. The urinal cartridge 12 comprises a head portion 50 and a stalk 52. Within the head portion 50 is a deodorising material (not visible) for masking the smell of, for example, urine in the pipe work 24. The head portion 50 comprises a coarse grill 54 adapted to engage the housing collar 32 such that the cartridge head 50 and the housing collar 32 defines a filter to prevent foreign objects such as chewing gum or cigarette butts entering the trap.
The stalk 52 defines an external surface 56 adapted to form an interference fit with the clamp ring 48.
Reference is now made to
The purpose of the sleeve 60 is to fit around the outside of the cartridge grill 54 (shown in
The sleeve 60 comprises a plurality of downwardly depending fingers 62, each finger 62 being non-linear and defining a bend 64. The sleeve 60 is made of a resilient material and, when used with a urinal cartridge 12, are engaged with a urinal bowl outlet 38. The sleeve 60 can be adjusted by sliding towards or away from the outlet 38 to provide a suitable degree of filtration. As the fingers 62 will bend upon engagement with the bowl outlet 38, fine adjustment and accurate fitting of the sleeve 60 is not essential.
Reference is now made to
The fitting and urinal cartridge 110,112 are generally of similar construction to the fitting and urinal cartridge, 10,12 of
The locking bolt 182 fits through an aperture 186 defined by the urinal cartridge head portion 150. The locking bolt 182 defines an external thread 188 which engages with an internal thread 190 (
Various modifications and improvements may be made to the above described embodiments without departing from the scope of the invention. For example, although the clamp ring 48 is shown forming an interference fit with the housing collar 32, another suitable form of connection can be employed such as a threaded connection or bayonet fitting. Similarly, the housing stalk 52 is shown forming an interference fit with the clamp ring 48. If a clamp ring of reduced height was used, the stalk 52 could be connected directly to the housing collar 32 by an interference fit, bayonet fitting, threaded connection or any suitable connection.
Reference is now made to
The urinal outlet 1060 comprises a flange 1120 and a chamber 1140. The flange and chamber 1120,1140 are intended, in conventional use, to receive a cartridge containing a liquid seal, such as an oil seal. The apparatus 1000 is intended to replace the cartridge. This provides a solution which is more environmentally friendly.
The plate member 1040 further includes a peripheral seal 1300 which sealingly engages the outlet flange 1120. The peripheral seal 1300 is an elastomeric seal and sits in a recess 1320 defined by the plate member 1040.
The apparatus 1000 further comprises a diaphragm 1160 located in the plate member throughbore 1080, the diaphragm 1160 adapted to permit the passage of liquid through the throughbore 1080 in one direction only, from the urinal 1020 to the soil pipe 1100.
The apparatus 1000 further comprises a filter/deodorising unit 1180 and a collar 1200. As can been seen a diaphragm flange 1220 rests on a throughbore lip 1240. This arrangement permits, in the absence of the filter/deodorising unit 1180 and the collar 1200, the removal of the diaphragm 1160 from the apparatus 1000 through the throughbore 1080. The collar 1200 is provided to pin the diaphragm 1160 to the throughbore lip 1240. The collar 1200 forms interference fit with a throughbore internal surface 1260.
The filter/deodorising unit 1180 in turn forms an interference fit with a collar internal surface 1280.
Referring to
Referring back to
The diaphragm 1160 incorporates a kink 1360 which provides a seal across the diaphragm 1160.
Reference is now made to
Referring now to
In this embodiment, the apparatus 3000 further comprises a cup 3600. The cup 3600 has a series of cup outlets 3620 of which four 3620a,3620b,3620c,3620d are shown. The purpose of the cup 3600, in combination with the shroud 3500 is to assist in the formation of a liquid seal. The liquid may be, for example, urine or it may be water if the urinal includes the facility to provide water. In use, water will fill the cup 3600 up to the level marked ‘X’ at the lower end of the cup outlets 3620. The provision of both the liquid seal and the diaphragm seal 3160 provides a double protection against odours from the soil pipe 3100. The diaphragm 3160 will also act as a backup in the event that the liquid in the cup 3600 dries up or is sucked away due to pressure differential across the apparatus 3000.
Referring now to
In this embodiment, the apparatus 4000 further comprises a skirt 4700, the skirt downwardly depending from an edge of the plate member 4040.
The skirt 4700 defines attachment means 4720 for attaching the apparatus 4000 to a chamber (not shown) of the type shown in
Various modifications and improvements may be made to the above described embodiments without departing from the scope of the invention. For example, the plate member, shroud and cup combination of the last embodiment could be provided without the diaphragm. This would permit a water trap apparatus to be retro-fitted into a urinal which is designed to receive a cartridge unit incorporating a sealing liquid, such as an oil.
Number | Date | Country | Kind |
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0718708.1 | Sep 2007 | GB | national |
0725125.9 | Dec 2007 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/GB2008/003238 | 9/25/2008 | WO | 00 | 4/8/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2009/040524 | 4/2/2009 | WO | A |
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3047013 | Baumbach | Jul 1962 | A |
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636923 | Jun 1983 | CH |
1174549 | Jan 2002 | EP |
1174549 | Jan 2002 | EP |
1188870 | Mar 2002 | EP |
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Number | Date | Country | |
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20100205725 A1 | Aug 2010 | US |