Patent Application
20160213023
The present invention relates to the use of an anti-caking agent with the specific function of increasing the hardness of a chewing gum composition, such an increase being desirable for example to avoid deformation of the centers to be sugar-coated in sugar-coating pans, or to improve the stick packaging rates. The anti-caking agent is either introduced as a direct additive into the chewing gum in the same way as the pulverulent maltitol composition or is mixed beforehand with this pulverulent maltitol composition.
Throughout the present patent application, the expressions “maltitol in powder form” or “pulverulent maltitol composition” denote a composition containing maltitol, characterized in that it has a solids content equal to at least 97%, preferably at least 98%, very preferably at least 98.5% of its total weight (pulverulent character), said solids being represented, to more than 85%, preferably to more than 90%, very preferably to more than 91% by weight, by maltitol (maltitol composition).
Current chewing gum compositions, formulated with or without sugar, of the bubble gum type or not, which are optionally sugar-coated, contain at least one non-hydrosoluble gum base, at least one sugaring agent in powder or liquid form, and at least one flavoring. They may also contain, nonexhaustively, colorants, emulsifiers, plasticizers, intense sweeteners, food lubricants, pharmaceutical ingredients, water, etc.
When they are produced without sugar, chewing gum compositions mostly contain maltitol as sugaring agent. Maltitol is a polyol obtained industrially by the hydrogenation of maltose. It is highly advantageous due to the fact that it is more chemically stable, less calorific and has a lower glycemic index than sucrose, while advantageously having organoleptic properties very close to those of this sugar. Moreover, maltitol has the particular feature of not causing caries.
For many years, it was used in the form of syrups, as first described in document U.S. Pat. No. 4,408,041. Indeed, maltitol in powder form is susceptible to the phenomenon of caking which causes numerous problems: not only through the serious handling difficulties which arise therefrom (transferring and unpacking, milling and resuspending, etc.) but also by greatly impacting the yield of these operations.
It is only by virtue of the solution proposed by the applicant in document FR 2 929 512 that it has been possible to limit, and even to completely dispense with, these drawbacks. This solution relies on employing, in combination with the maltitol powder, a very sparingly water-soluble anti-caking agent with an excellent water-absorbing ability and preferably with a fine particle size. This agent is especially chosen from fumed silica, sodium aluminosilicate, anhydrous tricalcium phosphate, dehydrated potato starch and mixtures thereof.
Conventionally, and as described for example in the document “Chewing gum sans sucre à base de maltitol” [Sugar-free chewing gum based on maltitol] (Maruyama T., Terasawa M., Takiguchi T., Shokuhin Kôgyô, 1984, 27, no. 24, pp. 73-80), the chewing gum composition is produced by mixing, under hot conditions, the various constituents in a Z-arm mixer with a jacket kept in general between 45° C. and 80° C. The product is then shaped by extrusion, rolling, cutting and cooling and then packaged, transported to its place of sale where it is held until consumption. There may therefore be several days, or even several weeks, between the time of its manufacture and the date of its consumption. However, the hardness of this composition is an important characteristic which must be kept as high as possible throughout the whole storage period but also throughout the manufacturing process (to avoid deformations in the sugar-coating pans or to optimize the stick packaging rates).
Hardness is a mechanical characteristic well known to those skilled in the art, which may be easily understood by a test of the same name, using a device known as a penetrometer or texture analyzer. The principle of the experiment consists in measuring the extent to which a face of a sample resists penetration by a harder body such as a tip or a ball.
In the case of a chewing gum, this hardness is directly linked to sensory characteristics which are perceived during consumption: the hardness at first chew and the mouthfeel. Excessive hardness at first chew is unpleasant. Good mouthfeel is in contradiction especially to the sensation perceived in the presence of too soft a paste.
Generally, it will be sought to increase the hardness of chewing gums if it is desired to use a gum base which gives a very flexible/soft chew, if it is desired to introduce a lot of liquid flavoring into the chewing gum, or else if it is sought to introduce a large amount of liquid phase (for example glycerol or Lycasin® 85/55 or Lycasin® 80/55 maltitol syrup sold by the applicant) in order to reduce the manufacturing cost.
A means well known to those skilled in the art for adjusting the hardness of the chewing gum composition is to vary the amount of glycerol contained therein and/or the ratio of sugaring agent introduced in liquid form and in powder form; this is especially reported in document WO 2011/109376. However, by their nature, these techniques necessitate significant modifications to the formulation of the composition in terms of amounts of products used: such modifications are not necessarily desired by the formulator.
Consequently, there is a great need to have a method for manufacturing a chewing gum composition containing maltitol in powder form that is both simple to implement, without necessitating significant modifications in terms of amounts of products used, and which finally leads to a product with significantly improved hardness which is retained over time. Working with this in mind, the applicant has been able to develop such a method. This method is based especially on the introduction of an anti-caking agent into the chewing gum composition, said agent being introduced as a direct additive into the chewing gum composition (that is to say mixed with the other ingredients) or being introduced in combination with the pulverulent maltitol composition (that is to say mixed beforehand with the maltitol in powder form).
Thus, a first subject of the invention consists of the use of an anti-caking agent in a chewing gum composition containing maltitol in powder form, as an improving agent to increase the hardness of this chewing gum composition.
The term “anti-caking” denotes the ability of a compound to avoid/reduce problems of powder caking, that is to say the phenomenon of agglomeration of individual particles making up said powder, such a phenomenon being especially linked to the presence of moisture.
Entirely unexpectedly, using the anti-caking agent leads to a chewing gum with a considerably improved hardness compared to that of a product coming from the same method but without the use of an anti-caking agent. It is verified on the one hand that this hardness is reinforced in the course of the method for manufacturing the chewing gum by measuring the hardnesses at 45° C., 35° C. and 20° C. at the time of manufacture, and on the other hand that this level of hardness is retained over a period of storage at 50% relative humidity and 20° C. that may reach 15 days.
The anti-caking agent which may be used in the present invention has a BET specific surface area of at least 200 m2/g.
Among the anti-caking agents recommended by the applicant, mention may be made nonlimitingly of silicas, and preferably fumed, colloidal, precipitated and amorphous silicas, silicon oxides, sodium aluminum silicates, talc, calcium carbonate, magnesium oxide, tricalcium phosphate, dehydrated potato starch (and preferably potato starch dehydrated to less than 12%, preferably less than 8%, preferably to 6% by weight of residual water), sodium ferrocyanide, potassium ferrocyanide and iron hexacyanomanganate.
Preferably, the anti-caking agent is chosen from micronized, fumed, colloidal, precipitated and amorphous silicas and has a BET specific surface area of at least 200 m2/g, the most preferred anti-caking agent being a micronized silica with a BET specific surface area of at least 200 m2/g.
The examples which illustrate the present patent application demonstrate all the advantages of having an anti-caking agent with a high BET specific surface area. Throughout the remainder of the patent application, the phrase “compound having a high BET specific surface area” may be used instead of “compound having a BET specific surface area of at least 200 m2/g”.
In this use, the chewing gum composition contains, with the percentages being given by dry weight relative to the total weight of said chewing gum composition, from:
The gum base used may be adapted to the type of chewing gum manufactured. It may comprise synthetic and/or natural elastomers, such as polyisoprene, polyvinyl acetate, polyisobutylene, latexes, resins, such as terpene resins, polyvinyl esters and alcohols, fatty substances or waxes, such as, for example, lanolin, vegetable oils that are optionally partially hydrogenated, fatty acids, glycerol partial esters, paraffin or microcrystalline waxes.
The maltitol used in the abovementioned pulverulent composition preferably has a BET specific surface area of between 0.1 m2/g and 10 m2/g.
Within the context of this use, the chewing gum composition may also contain, in an amount of at most 5% by weight relative to the total weight of said chewing gum composition, at least one constituent chosen from colorants, intense sweeteners, such as aspartame, acesulfame-K, alitame, neotame, sucralose, saccharin, neohesperidin DC, steviosides, brazzein, pharmaceutical active agents, minerals, plant extracts, antioxidants, indigestible fibers, such as, for example, oligosaccharides, such as fructo-oligosaccharides, indigestible fibers, such as Fibersol™, sold by Matsutani, or else NUTRIOSE™ FB, sold by the applicant, emulsifiers, such as lecithin, etc.
In a first variant, the anti-caking agent is introduced directly into the chewing gum composition, as a mixture with the 3 abovementioned compounds (gum base, flavoring and pulverulent maltitol composition) and optionally with other compounds explained above.
In a second variant, the anti-caking agent is introduced by being mixed beforehand with the pulverulent maltitol composition, before being mixed with the gum base, the flavoring and optionally other compounds explained further below. In this case, the anti-caking agent/pulverulent maltitol are mixed beforehand using any methods for mixing powders (especially in batch mode or continuous mode) which are well known to those skilled in the art. By way of batch mixers which may be used, mention may especially be made of the mixers sold by the companies Turbula, Lodige, Forberg and Gericke; as regards continuous mixers, mention may be made of the devices sold by the companies Lodige, Forberg and Gericke.
The chewing gum composition is therefore that which results from the mixing of the abovementioned compounds, said mixture subsequently undergoing operations of extrusion, rolling, cutting, cooling then packaging, which lead to the finished chewing gum. This step of mixing is very obviously separate from the step of mixing of the anti-caking agent and the pulverulent maltitol composition, according to the second variant of the method of the invention, in which the anti-caking agent is not used as a direct additive but is carried by the pulverulent maltitol to within the chewing gum composition.
The chewing gum composition is therefore obtained from at least one step of mixing of the abovementioned compounds:
The characteristics of this step of mixing will now be stated (which step, as already indicated, is separate from the step of mixing of the anti-caking agent and the pulverulent maltitol). The applicant recommends carrying out this mixing at a temperature of between 45° C. and 80° C., preferably in a Z-arm mixer with a jacket. Preferably, it is advisable to heat the gum base beforehand to a temperature of between 45° C. and 80° C., preferably between 45° C. and 55° C., by any means known to those skilled in the art. By way of example, it will be possible to heat it in a microwave oven or an oven.
The mixing of the abovementioned compounds may also employ another polyol as sugaring agent, in powder or liquid form, such as, for example, mannitol, sorbitol, xylitol, erythritol, lactitol, isomalt or hydrogenated glucose syrups. Said polyol is then present in an amount of at most 20% by weight, relative to the total weight of the chewing gum produced.
The gum base used may be adapted to the type of chewing gum manufactured. It may comprise synthetic and/or natural elastomers, such as polyisoprene, polyvinyl acetate, polyisobutylene, latexes, resins, such as terpene resins, polyvinyl esters and alcohols, fatty substances or waxes, such as, for example, lanolin, vegetable oils that are optionally partially hydrogenated, fatty acids, glycerol partial esters, paraffin or microcrystalline waxes.
In manufacturing the chewing gum composition, the step of mixing the abovementioned ingredients is followed by steps of extrusion, rolling, cutting, cooling then packaging, carried out according to any technique well known to those skilled in the art. It is possible to refer to the experimental section illustrating the present patent application, but also to the abovementioned document “Chewing gum sans sucre à base de maltitol” [Sugar-free chewing gum based on maltitol]. In the end, the chewing gum is present in one of the forms well known to those skilled in the art, such as sticks, balls, sugar-coated pills, cubes or else tablets.
Another subject of the present invention is a pulverulent maltitol composition, containing from 0.1% to 20%, preferably from 0.1% to 5%, by dry weight relative to the dry weight of maltitol of an anti-caking agent, the anti-caking agent having a BET specific surface area of at least 200 m2/g, the most preferred anti-caking agent being a micronized silica with a BET specific surface area of at least 200 m2/g.
Finally, another subject of the present invention consists of a chewing gum composition containing, with the percentages being given by dry weight relative to the total weight of the mixture obtained:
In this composition, the most preferred anti-caking agent is a micronized silica with a BET specific surface area of at least 200 m2/g.
A better understanding of the invention will be obtained on reading the following examples, which cannot in any way limit the present invention.
In the examples, the hardness is measured on a texture analyzer (Instron) provided with a cylindrical punch, the rate of penetration of which is adjusted to 50 mm/minute. The hardness corresponds to the maximum force observed while the punch passes completely through the sample (rectangular parallelepiped: 30×17×5 mm).
In the present patent application, the BET specific surface area is measured using a Beckman-Coulter SA3100 device.
In the case of the maltitol, the method consists initially in sieving a sufficient amount of sample over sieves making it possible to recover approximately 3 grams of a particle size fraction between 841 and 250 microns. In the case of the anti-caking agents, this sieving stage does not exist.
A sample is introduced into a measurement cell dried beforehand and tared to within 0.001 g, the sample being sufficient to ¾ fill the reservoir of the cell. The cell is then placed at the degassing station. Degassing having been carried out, the cell is reweighed to within 0.001 g and placed at the measurement station. The device processes the data and gives a result in m2/g.
This example relates to the manufacture of various chewing gum compositions containing maltitol in powder form, optionally in a mixture with a silica. For each composition, the change in hardness during the cooling thereof during manufacture was monitored, after the step of mixing the various constituents under hot conditions.
A first type of composition is composed of, expressed in % by dry weight of each of the constituents thereof relative to the total weight thereof:
The chewing gum is produced according to the following protocol:
When it contains the anti-caking compound or agent with a high BET specific surface area, the pulverulent maltitol composition was produced beforehand by mixing of the two constituents at room temperature.
This formulation makes it possible to produce various compositions depending on the sorbitol used and on the presence or absence of a compound with a high surface area. Tixosil® 331 is a micronized silica sold by the Rhodia group, with a BET specific surface area of the order of 250 m2/g. Finally, the % indicated in the table correspond to the % by dry weight of silica used with respect to the dry weight of maltitol.
The positive influence of the anti-caking agent on the hardness of the finished product is clearly verified for a type of maltitol powder during the process of cooling the chewing gum composition.
In this example, the above compositions 1 to 7 were taken again and their hardnesses were monitored over time, at the moments t=0, 1 and 15 days, at room temperature. The results obtained are given in table 2 below.
It is clearly verified, for the compositions according to the invention, that the reinforcing of the hardness continues over time and that this level of hardness is retained over a period of storage at 50% relative humidity and 20° C. that may reach 15 days.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1358381 | Sep 2013 | FR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/FR2014/052160 | 9/2/2014 | WO | 00 |
