The present invention relates to a braking system for a vehicle. In particular, the present invention relates to the provision of an automatic traction control (ATC) function and a roll stability (RS) function with a vehicle braking system.
A typical vehicle braking system for a straight truck, bus, tractor, or trailer, includes a source of pressurized air along with valves for selectively directing the air to brake chambers at the wheels of the vehicle. Many such vehicle braking systems provide an antilock braking system (ABS) function, by which an electronic control unit (ECU) selectively releases and applies braking at individual wheels to prevent wheel lockup.
Some vehicle braking systems also provide an automatic traction control (ATC) function. In one aspect of ATC, an electronic control unit (ECU) selectively applies braking at individual wheels to match wheel speeds side to side to help control wheel spin that occurs in response to driver demand via the accelerator pedal. This control is typically effected by controlling a wheel end modulator associated with the wheel. The modulator provides an air flow path to the wheel that can be rapidly opened or closed by a solenoid under the control of the ECU.
In order to provide the ATC function, high pressure air must be made available at the modulators in the absence of driver demand. This is typically done by having a constant supply of high pressure air from the reservoir to an ATC solenoid that is associated with the modulators on the driven axle. In an ATC event, the ATC solenoid is energized under the control of the ECU to direct the high pressure air from the reservoir to the modulators. The modulators are then controlled by the ECU selectively to apply and release braking force to the wheels, to control any wheel spin.
As one example,
Vehicle air brake systems typically include a primary circuit, which is often used for driven wheels, and a secondary circuit, which is often used for non-driven wheels. The vehicle has a dual brake valve, or foot brake valve (FBV), which is a valve in both the primary circuit and the secondary circuit that is controlled by the foot pedal (brake pedal) of the vehicle in response to driver demand for braking. The dual brake valve is supplied with high pressure air from one or more reservoirs. When the valve is actuated by driver applied force on the brake pedal, this high pressure air is directed into the primary and secondary braking circuits of the vehicle.
Some vehicles with dual brake valves also have a brake valve actuator (BVA), which is an actuatable device interposed between the valve and the brake pedal that applies enough force to the brake valve so that the brake valve's output (delivery pressure to the primary and secondary circuits) is at least 85 psi. The BVA is operated (piloted by, or receives a pneumatic control signal from) either (a) a pneumatic on/off control valve actuated by the driver's hand like a switch, or (b) an on/off solenoid valve controlled by an on/off electrical switch operated by the driver's hand. The BVA is used to conduct a pre-trip inspection, in which the brakes are set and held in an applied condition so that the driver can check the braking system of the vehicle without having to be in the cab pressing on the brake pedal. U.S. Pat. No. 6,659,244 shows the use of a brake valve actuator in a vehicle air braking system.
In accordance with the invention, the brake valve actuator (BVA) of a vehicle is controlled by an ECU to provide ATC, yaw stability (YS) and ESP functions for the vehicle. These functions require supply (reservoir) air to be available to the vehicle's wheel end modulators in the absence of driver demand (brake pedal movement). In accordance with the invention, this is effected by having the ECU control the BVA to actuate the dual brake valve without driver intervention.
In one embodiment, the ATC function is provided by making braking pressure available at the driven wheels only of the vehicle. This may be done by blocking the modulators for the non-driven wheels so that no braking effect is provided at the non-driven wheels. At the same time, the modulators for the driven wheels are controlled to enable selective braking, under control of the ECU, of the driven wheels. The ATC function in this manner can be provided for a straight truck or bus, or for a tractor and trailer, without the need for an ATC solenoid. For a tractor and trailer, there is a need to be able to stop pressure delivery to the trailer, which is typically met by a standard modulator controlling the trailer delivery directly from the brake ECU.
That is, since the modulators for the non-driven wheels can hold, and not allow any new pressure to go to their associated brakes, the system can supply full air pressure to them, and allow the modulators to block it. The system can use the existing brake valve (under control of the BVA) to provide the supply air, and so there is no need for an ATC valve for either the driven or non-driven wheels.
In another embodiment, the RS function is provided, without the need for ATC solenoids or for pressure sensors in the delivery lines.
The foregoing and other features of the present invention will become apparent upon consideration of the following description of the invention with reference to the accompanying drawings, in which:
The present invention relates to a braking system for a vehicle. In particular, the present invention relates to a vehicle braking system that provides an automatic traction control (ATC) function. The invention is applicable to braking systems of differing constructions. For example, the invention is applicable braking systems for vehicles having only two axles, with either one or both axles being driven; to vehicles having more than two axles with one or more being driven; and to vehicles (such as trailers) having no driven axles. As representative of the invention,
The braking system 10 forms a part of a vehicle 12 having non-driven wheels 14 and driven wheels 16. The illustrated vehicle 12 is a rear wheel drive vehicle and so a forward direction in the vehicle is indicated by the arrow 18. The arrangement of driven wheels 16 and non-driven wheels 14 could be different in other vehicles, for example, in a front wheel drive vehicle.
Two ABS wheel end modulators 20 are associated with the non-driven wheels 14. Two ABS wheel end modulators 22 are associated with the driven wheels 16. All of the modulators 20 and 22 are controlled by an ECU 30.
The vehicle includes a foot brake valve 32 for controlling flow of pressurized air from one or more reservoirs (not shown) to the modulators 20 and 22. The foot brake valve 32 is actuated by the vehicle brake pedal 34.
The foot brake valve 32 has a primary chamber 36 that is located in a primary circuit 38 of the vehicle braking system 10. The primary circuit 38 also includes a relay valve 40, between the foot brake valve 32 and the modulators 22. The primary circuit 38 controls braking on the driven wheels 16. Specifically, when the brake valve 32 is actuated, air at a pressure determined by the amount of actuation of the brake pedal 34 is directed from the primary chamber 36 to the relay valve 40 as control air to actuate the relay valve. The relay valve 40, when actuated, directs air from a primary reservoir (not shown) to the modulators 22 of the driven wheels 16.
The foot brake valve 32 has a secondary chamber 42 that is located in a secondary circuit 44 of the vehicle braking system 10. The secondary circuit 44 controls braking on the non-driven wheels 14. Specifically, when the brake valve 32 is actuated, air from a secondary reservoir (not shown) flows through the secondary chamber 42 to the modulators 20 of the non-driven wheels 14, at a pressure determined by the amount of actuation of the brake pedal 34.
The system 10 includes a brake valve actuator (BVA) 50. The BVA 50 is an actuatable device interposed between the brake valve and the brake pedal. The BVA 50 is controlled by a BVA controller 52 that is provided with supply air.
The BVA controller 52 is operated (piloted by, or receives a pneumatic control signal from) an actuator 54 that may be either a pneumatic on/off control valve actuated by the driver's hand like a switch, or (b) an on/off solenoid valve controlled by an on/off electrical switch operated by the driver's hand. The controller 52, when actuated, directs supply air to the BVA 50 to actuate the BVA and, thereby, actuate the dual brake valve 32.
The BVA 50 may be used in a known manner for conducting a pre-trip inspection, in which the brakes are set and held in an applied condition so that the driver can check the braking system of the vehicle without having to be in the cab pressing on the brake pedal 34.
In accordance with a feature of the present invention, the BVA controller 52 is also operated by the ECU 30. Specifically, the ECU 30 is operative to actuate the BVA controller 52, independently of controller actuation (described above) that results from driver input.
The ECU 30 is provided with inputs from one or more sensors for sensing a dynamic vehicle condition for which it may be desirable to make braking pressure available to the driven or non-driven wheels of the vehicle, independently of driver demand. Specifically, the ECU 30 may be provided with input from one or more wheel spin sensors 31, associated with the driven wheels of the vehicle and the non-driven wheels of the vehicle. The ECU 30 may also be provided with input from one or more rollover condition sensors 33 that are operative to sense conditions such as lateral acceleration that are indicative of a possible rollover condition of the vehicle. Other types of sensor inputs may be provided, in addition or alternatively.
Should wheel spin at the driven wheels 16 be sensed, the ECU 30 may determine that the automatic traction control (ATC) function of the system 10 should be provided to stop the wheel spin. If such a determination is made, the ECU 30 electrically actuates the BVA controller 52. The BVA controller 52 directs supply air to the BVA 50, thereby actuating the BVA. The BVA 50 actuates the dual brake valve 32.
When the dual brake valve 32 is thus actuated by the ECU 30, air from the secondary reservoir flows through the secondary chamber 42 to the modulators 20 of the non-driven wheels 14. The ECU 30 when in the ATC mode controls the modulators 22 to block flow of air to the brake chambers of the non-driven wheels 14. Therefore, no braking effect is provided at the non-driven wheels 14, as is desired.
When the dual brake valve 32 is thus actuated by the ECU 30, air under pressure is directed from the primary chamber 36 to the relay valve 40 as control air, thus actuating the relay valve. The relay valve 40 when actuated directs air from the primary reservoir to the modulators 22 of the driven wheels 16. The ECU 30 when in the ATC mode selectively controls the modulators 22 associated with the driven wheels 16 to enable flow of air to the brake chambers of the driven wheels. Braking effect is provided as desired at the driven wheels 16, to stop the wheel spin. The braking effect can be applied and released under the control of the ECU 30.
The application of braking effect to the driven wheels 16 is done without any driver input, that is, without pressing on the brake pedal 34. Thus, the automatic traction control function is provided. Because the brake valve actuator 50 is used to energize the primary braking circuit 38, a standard relay valve 40 can be used in the primary circuit, rather than a relay valve with an ATC solenoid.
This feature of the invention thus takes advantage of the fact that the vehicle 12 already has a device (the BVA 50) which is operative to energize the vehicle braking system 10 in the absence of brake pedal actuation. Putting this device 50 under the control of the ECU 30 enables the provision of braking effect under computer control and thus enables the provision of the automatic traction control function, without the need for the more complex and expensive ATC hardware shown in
Being able to control the BVA 50 with the ECU 30 provides additional advantages. The ECU 30 can control operation of the BVA 50 so that it is not erroneously actuated, for example by the pre-trip solenoid when the vehicle 12 is moving.
The service brakes can also be applied using the ECU 30 to control the BVA 50. Some vehicles include an “Autobrake” function by which service brakes are automatically applied by actuating the BVA 50, in certain circumstances. For example, the service brakes of a school bus might be automatically applied when the school bus door is opened with the lights flashing. In such a vehicle, the ECU 30 can be programmed to disable this function when it is not safe to have it in effect—for example, while the vehicle is moving. Other BVA functions can also be disabled in such circumstances, for example, the pre-trip function, or any other brake actuation other than the one provided for by the driver's foot or hand control. Thus, putting the BVA 50 under control of the ECU 30 adds functionality to the BVA in the form of a safety interlock to prevent misuse of the brakes via the BVA.
The system 10a is used on a tractor-trailer combination. The parts of the system 10a that are used for braking control on the tractor are the same as those shown in
The pressure that is passed through from the double check valve 62 goes to a solenoid-controlled trailer control valve 66 that is an on-off valve. During an ATC event, the ECU 30 controls the valve 66 to block application of braking effect to the wheels of the trailer. When an ATC event is not in progress, the ECU 30a controls the valve 66 to enable application of braking effect to the wheels of the trailer in the usual manner.
With the system 10a, the vehicle brake lights are controlled through the ECU 30a, during an ATC event. This prevents energizing the brake lights due to brake actuation, when the vehicle is 12a not being slowed.
In accordance with another aspect of the invention, just as the ECU 30a blocks the front axles from braking when traction control is desired, the ECU can in an ATC situation selectively block braking effect at all of the tractor's axles, thus allowing braking effect only to the trailer's axles.
The other advantages of the system 10 apply also to the system 10a. For example, as with the system 10 (
In accordance with another aspect of the invention, a roll stability control or roll stability (RS) function can be provided for a straight-truck or bus having a BVA, with reduced cost and complexity compared to standard braking systems that provide such a function.
The secondary circuit of the dual brake valve provides driver control pressure to a relay valve having an ATC solenoid, associated with the non-driven (front) wheels. Supply air from the secondary reservoir (not shown), as passed by the relay valve, goes to the vehicle's front ABS wheel end modulators. The solenoid on the relay valve, and the modulators, are under the control of the ECU. Because both the front and rear relay valves are controllable by ATC solenoids, they have reservoir air going to them, bypassing the dual brake valve, and so they can be actuated at any time with or without driver intervention, to brake the wheels.
In the prior art system shown in
The prior art system shown in
If sufficient pressure is present, that generally means the driver is trying to make a controlled stop, and therefore ATC should be disabled. Similarly, for RS, if the driver requested pressure exceeds the autonomous pressure being applied by the RS system, full braking control is given to the driver. As such, the higher of the driver requested pressure and the RS requested pressure is always provided to the wheels.
When the ECU senses an event, it controls the two ATC solenoids thereby to provide braking pressure to the modulators associated with the primary and secondary circuits of the service brake system, in spite of no driver demand. The ECU controls all wheel end modulators to control all of the wheels independently front/back and left/right to provide the needed braking action to slow and/or stabilize the vehicle.
The braking system 70 forms a part of a vehicle 72 having non-driven wheels 74 and driven wheels 76. The illustrated vehicle is a rear wheel drive vehicle and so a forward direction in the vehicle is indicated by the arrow 78. The arrangement of driven wheels 76 and non-driven wheels 74 could be different in other vehicles, for example, in a front wheel drive vehicle.
Two ABS wheel end modulators 80 are associated with the non-driven wheels 74. Two ABS wheel end modulators 82 are associated with the driven wheels 76. All of the modulators 80 and 82 are controlled by an ECU 90.
The ECU 90 is provided with inputs from one or more sensors for sensing a dynamic vehicle condition for which it may be desirable to make braking pressure available to the driven or non-driven wheels of the vehicle, independently of driver demand. Specifically, the ECU 90 may be provided with input from one or more wheel speed sensors 91a, associated with the driven wheels of the vehicle and the non-driven wheels of the vehicle. The ECU 90 may also be provided with input from one or more rollover condition sensors 93a that are operative to sense conditions such as lateral acceleration that are indicative of a possible rollover condition of the vehicle. Other types of sensor inputs may be provided, in addition or alternatively.
The vehicle includes a foot brake valve 92 for controlling flow of pressurized air from one or more reservoirs (not shown) to the modulators 80 and 82. The foot brake valve 92 is actuated by the vehicle brake pedal 94.
The foot brake valve 92 has a primary chamber 96 that is located in a primary circuit 98 of the vehicle braking system. The primary circuit also includes a relay valve 100, between the foot brake valve 92 and the modulators 82. The relay valve 100 does not have an ATC solenoid. The primary circuit 98 controls braking on the driven wheels 76.
The foot brake valve 92 has a secondary chamber 102 that is located in a secondary circuit 104 of the vehicle braking system 70. The secondary circuit also includes a relay valve 106, between the foot brake valve 92 and the modulators 80. The relay valve 106 does not have an ATC solenoid. The secondary circuit 98 controls braking on the non-driven wheels 74.
The system 10 also includes a brake valve actuator (BVA) 110 interposed between the brake valve 92 and the brake pedal. The BVA 110 is controlled by a solenoid valve 112 that is capable of proportional pressure application.
In accordance with one aspect of the present invention, the BVA controller 112 is operated by the ECU 90. The ECU 90 actuates the BVA 110 to provide braking pressure to all the modulators 80 and 82. Specifically, it provides the potential for braking pressure to reach all four modulators 80 and 82 via the relay valves 100 and 106. The operation is different for ATC and for RS
For ATC operation, in the event of sensed wheel spin during acceleration, the ECU 90 actuates the BVA 110. The ECU 90 controls the modulators 82 on the driven axle, in a manner to apply braking effect so as to keep all wheels 76 on the driven axle spinning together, in the following manner. (This function is provided in the prior art system (
First, the ECU 90 controls the modulators 80 on the non-driven wheels 74 so as to block air flow to the brake chambers on the non-driven wheels. Next, the ECU 90 controls the BVA 110 to apply air to both the primary and secondary circuits 98 and 104. Because the secondary circuit modulators 80 are already blocked when this application of air is provided, no braking occurs at the non-driven wheels 74. The primary circuit modulators 82 receive air just as if it were coming from an ATC valve, and they control braking of the driven wheels 76 in the known manner to provide the automatic traction control function.
To provide an RS function in the system 70, the ECU 90 may determine, in a known manner, the need to slow the vehicle to mitigate a rollover risk. The ECU 90 cuts the vehicle throttle and applies the vehicle brakes strongly, in a manner as described below. (This function is provided in the prior art system (
The brake application in the system 70 of
If the RS function is active and the driver steps on the brake pedal 94 strongly, the system 70 can abort the RS function and return full braking control to the driver. This happens because of the “mechanical override” feature of the BVA 110, which transfers control of the dual brake valve 92 from the BVA to the brake pedal 94 when the brake pedal is depressed enough to indicate a demand for more pressure than is being provided by the BVA-controlled brake valve.
Because of this “mechanical override” feature, the system 70 does not need any pressure sensors or brake pedal sensors or switches to effect an RS abort in response to sudden driver demand. In this manner, the added cost and complexity of the prior art system shown in
The ECU 90 may be operative to block braking effect at all wheels except one, in a situation in which a low pressure test pulse is provided to that one wheel to help detect imminence of a rollover situation.
In accordance with another aspect of the invention, a roll stability control or roll stability (RS) function can be provided for a tractor-trailer vehicle having a BVA, with reduced cost and complexity compared to standard braking systems that provide such a function.
In the prior art system shown in
This system requires, on top of the ABS hardware, two pressure sensors and two ATC solenoids, in order to be able to perform the RS function.
The system 70a is similar to the system 70 shown in
An air line 120 is taken off the delivery from the secondary circuit 104a, going back to a double check valve 122. Another air line 124 is taken off the delivery from the primary circuit 96a, going back to the double check valve 122. The higher of these two lines 120 and 124 provides the input/control to the trailer.
The pressure that is passed through from the double check valve 122 goes to a trailer control module or solenoid 126. During an ATC event, the ECU 90a controls the solenoid 126 to block application of braking effect to the wheels of the trailer. When an ATC event is not in progress, the ECU 90a controls it to enable application of braking effect to the wheels of the trailer.
The present invention is also applicable to ESP (electronic stability program). This function includes roll stability functions and hardware and can apply independent wheel end braking for yaw stabilization. In this case, it is necessary to provide a sensor for determining the driver's braking intention, or amount of intervention, which is not needed in the cases mentioned above.
Number | Date | Country | |
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Parent | 10816604 | Apr 2004 | US |
Child | 11492439 | Jul 2006 | US |