Use of zinc treated with metal hydride in organometallic synthesis

Abstract

The present invention describes the use of zinc treated with metal hydride in organometallic synthesis.

Description

BACKGROUND OF THE INVENTION

[0002] 1. Field of the Invention

[0003] The present invention describes the use of zinc treated with metal hydride in organometallic synthesis.

[0004] 2. Background of the Invention

[0005] The still unpublished European application 00102815.8 discloses the reaction of metallic zinc with metal hydrides, in particular magnesium hydride. The relevant contents of this patent application are hereby fully incorporated by reference.

[0006] Previous fields of application of hydrides in metallurgy or materials science are restricted mainly to use for producing metal foams (for example TiH2 or MgH2 as blowing agent for aluminum foams; U.S. Pat. No. 5,972,285; DE-C41 01 630; EP-B-0 559 097), production of microcrystalline or amorphous metals or alloys by reduction of corresponding metal salts by means of hydrides (U.S. Pat. No. 5,951,739; DE-C-3934351; Bönnemann, Brijoux, Joussen, Angew. Chem., 1990, 102, 324-326), solid-state phase transformations of alloys via hydride formation by treatment with hydrogen (Sakamoto, Chen, Ura, Flanagan, Ber. Bunsen-Ges. 1995, 99, 807-820), decarburization of steel by means of hydrides (JP-C-05 287361) and the activation of aluminum by means of alkali metal hydrides or alkaline earth metal hydrides for the synthesis of aluminum alkyls (Houben-Weyl, Methoden der organischen Chemie, 1970, volume 13/4, 33; U.S. Pat. No. 2,989,557; U.S. Pat. No. 3,050,541; BE-C-559 404; U.S. Pat. No. 3,077,490).

[0007] In the field of organic chemistry, organometallic zinc reagents open up important routes to a series of pharmaceuticals (for example steroids), derivatives of natural products (for example terpenes, fatty acids) and insecticides (for example pyrethroids).

[0008] As representative examples of the use of zinc in organometallic reactions, its use in Simmons-Smith and Reformatsky reactions will be described here.

[0009] In Simmons-Smith reactions, olefins are reacted with diiodomethane and metallic zinc, typically in diethyl ether as solvent, to form cyclopropanes. According to the literature (Houben-Weyl, Methoden der organischen Chemie, 1973, volume 13/2a, 838-852, herein incorporated by reference), CH2I2 and Zn first form the insertion product ICH2ZnI, as reactive intermediate, and this subsequently transfers carbene CH2 to the double bond of the olefin used with elimination of ZnI2 in a single-stage mechanism.

[0010] In Reformatsky reactions, α-halo esters are reacted with metallic zinc and aldehydes or ketones to give β-hydroxycarboxylic esters. In the first step, according to the literature (Houben-Weyl, Methoden der organischen Chemie, 1973, volume 13/2a, 809-838, herein incorporated by reference), the zinc inserts into the halogen-carbon bond of the α-halo ester to form a nucleophilic organozinc intermediate which in the second step reacts with the electrophilic carbonyl carbons of aldehydes or ketones to give β-hydroxycarboxylic esters.

[0011] In the two types of reaction described, a very high product yield requires not only suitable reaction conditions (type of solvent, temperature, choice of concentrations, reaction time, etc.) but also appropriate pretreatment or activation of the metallic zinc used. To increase the reactivity (destruction of the oxide layer, achievement of a particularly fine division) of zinc in Simmons-Smith and Reformatsky reactions, numerous physical methods (for example mechanical milling, use of ultrasound, metal vaporization, electrolytic ultra-high purification) and chemical methods (for example Rieke processes, zinc-copper couple formation, etching processes, potassium-graphite processes) have been developed in the past (A. Fürstner, Active Metals, Preparation, Characterization, Applications, VCH, 1996).

[0012] As a criterion for the quality or efficiency of the physical or chemical activation method employed in each case, the use of the respective treated metallic zinc can be tested in organometallic synthetic chemistry, for example in Simmons-Smith and Reformatsky reactions, by determining the product yield in each case.

[0013] Simmons and Smith (J. Am. Chem. Soc., 1958, 80, 5323-5324; J. Am Chem. Soc., 1959, 81, 4256-4264) themselves describe what they call the cyclopropanation reaction using a zinc-copper couple which was obtained in a relatively complicated fashion by reduction of a copper oxide/zinc mixture in a stream of hydrogen at 500° C. Later work by other authors repeatedly emphasizes the problems of a good and reproducible method of preparing the zinc-copper couple and propose alternative methods (for example Shank, Shechter, J. Org. Chem, 1959, 24, 1825-1826; LeGoff, J. Org. Chem., 1964, 29, 2048-2050). The simplest method of preparation may well be that descried by Rawson and Harrison (J. Org. Chem., 1970, 35,2057-2058).

[0014] They produce the zinc-copper couple by heating a suspension of zinc containing 10% of copper(I) chloride for 30 minutes. More recent work on alternatives to the zinc-copper couple include, for example, the use of electrolytically ultra-highly purified zinc (Iakai, Kakiuchi, Utimoto, J. Org. Chem., 1994, 59, 2671-2673), the use of zinc activated by means of small amounts of elemental iodine in steroid synthesis (DD-C-143 782) or the use of catalytic amounts of hydride complexes such as sodium bis(2-methoxyethoxy)aluminum hydride (Vitride® in the cyclopropanation of unsaturated fatty acid esters (U.S. Pat. No. 4,472,313).

[0015] For use of zinc in Reformatsky reactions, a similar type and variety of activation methods as described above for Simmons-Smith reactions is employed. Simple activation by means of reagents such as iodine, dibromomethane, etc., or washing with dilute mineral acids frequently gives only moderate success. Once again, the use of specific alloys (for example zinc-copper or zinc-silver couples) is substantially more effective. A very effective chemical activation method is the reduction of zinc halides by potassium in the Rieke process. Further methods include reduction using potassium-graphite or the use of ultrasound (Fürstner, Angew. Chem., 1993, 105, 171-197; Rieke, Uhm, Synthesis, 1975, 452-453; Han, Boudjouk, J. Org. Chem., 1982,47,5030-5032).

[0016] All the abovementioned activation methods for zinc have the disadvantage that they are either relatively complicated and costly or have only very restricted applicability or effectiveness, or lead to unreproducible yields. The industrial problem of an efficient and economical way of carrying out further organozinc reactions which are not encumbered by the abovementioned disadvantages has thus not been solved hitherto.

[0017] It has surprisingly been found that treatment of molten zinc with metal hydrides produces zinc which overcomes the abovementioned disadvantages extremely well and can be employed directly and efficiently in organometallic syntheses without using the above-described activation methods of the prior art.

SUMMARY OF THE INVENTION

[0018] According to the invention, it has been found that commercially available metallic zinc which is heated together with about 2% by weight of metal hydride (for example LiH, MgH2, AlH3, TiH2, etc.) or metal hydride mixtures to the melting point and then cooled to room temperature and converted mechanically into turnings leads to significantly higher product yields in Simmons-Smith and Reformatsky reactions both with (by means of zinc-copper couple formation in the case of Simmons-Smith reactions) and without the abovementioned additional activation methods than does commercially available zinc powder.

[0019] As an alternative, the treatment of zinc according to the invention can also be carried out in a molten phase by bringing the zinc melt into contact with metal hydride or metal hydride mixtures. Accordingly, measures which serve to rapidly disperse the metal hydride(s) in the liquid zinc matrix (stirring, blowing inert gases into the melt, etc.) are advantageously used in this variant of the process of the invention.

DETAILED DESCRIPTION OF THE INVENTION

[0020] When the zinc obtained by the above-described treatment process was used in Simmons-Smith reactions carried out by the literature method (R. J. Rawson, I. T. Hanison, J. Org. Chem. 1970, 35, 2057-2058, herein incorporated by reference), new and surprising results were able to be obtained.

[0021] A test reaction chosen was, for example, the conversion of cyclohexene into norcarane using CH2I2 as carbene transferer.

[0022] The yields of norcarane when using zinc which has been treated with metal hydride and activated with 10% of copper() chloride were 5% higher than when using commercial zinc which had likewise been activated with 10% of copper(l) chloride.

[0023] As test reaction for comparative reactivity studies in Reformatsky reactions to compare zinc which has been obtained by pretreatment with hydrides and commercially available zinc, the yields in the synthesis of ethyl 3-hydroxybutyrate from ethyl bromoacetate/acetaldehyde and the yields in the synthesis of ethyl 3-hydroxyoctanoate from ethyl bromoacetate/hexanal were determined (Houben-Weyl, Methoden der organischen Chemie, 1973, volume 13/2a, 818). Both batches of zinc are used without any further customary activation.

[0024] In the synthesis of ethyl 3-hydroxybutyrate, it has been found that the product yield when using zinc treated with metal hydride is 7% higher than when using the commercial batch of zinc.

[0025] A similar trend is found in the synthesis of ethyl 3-hydroxyoctanoate. The product yield was able to be increased by an average of 4% when using hydride-pretreated zinc compared to commercial zinc.

[0026] In all investigations according to the present invention on the use of zinc treated with metal hydride in the synthesis of organozinc reagents, it could clearly be seen that significantly higher product yields than when using commercial batches of zinc can be achieved. This is all the more astonishing when one remembers that the reactivity studies presented were carried out using turnings of zinc treated with metal hydride which had a significantly lower available metal surface area in contrast to commercially available zinc powder. Furthermore, the generally accepted view that only the use of a zinc-copper couple in Simmons-Smith reactions leads to high yields of cyclopropanation products was surprisingly able to be clearly disproved. The investigations carried out surprisingly present exactly the opposite picture. Dispensing with the “activated metal couple” even leads to an increased reactivity when zinc treated with metal hydride is used, as the results impressively demonstrate.

[0027] It could very clearly be seen that the significantly higher activity of the zinc treated with metal hydride compared to commercial zinc in organometallic synthetic chemistry has a decisive positive effect on the product yield. It is obvious that a similarly distinct positive effect on further important and decisive reaction parameters such as reaction time, reaction temperature, stereoselectivity and regioselectivity, etc., can be achieved.

[0028] Viewed purely formally, the Simmons-Smith reaction is, according to the literature (Houben-Weyl, Methoden der organischen Chemie, 1973, volume 13/2a, 838-852, herein incorporated by reference), is an addition reaction involving the organozinc compound CH2X2ZnX which is formed as an intermediate from Zn and CH2X2 (X=Br, I) and can also be isolated and which reacts with an olefin to form a cyclopropane with elimination of ZnX2. Accordingly, there are further possible uses of the zinc according to the present invention in the synthesis and isolation of organozinc compounds such as dialkylzinc, diarylzinc, alkylarylzinc, alkylzinc halide, arylzinc halide, zinc dihydride, alkylzinc hydride, arylzinc hydride, dialkylzinc alkoxide, diarylzinc alkoxide, alkylzinc alkylalkoxide, alkylzinc arylalkoxide, arylzinc alkylalkoxide, arylzinc arylalkoxide, zinc dialkylamide, zinc diarylamide, alkylzinc alkylamide, alkylzinc arylamide, arylzinc alkylamide and arylzinc arylamide compounds.

[0029] The invention will now be illustrated by the following examples, without a restriction of its scope being implied. The experiments described below were carried out in an argon atmosphere. Air- and water-free solvents were used. Toluene and diethyl ether were dried over sodium. The organic and inorganic starting materials used were employed without further purification or drying.

[0030] The following were used: dibromomethane (99%), methyl trans-crotonate (98%), ethyl bromoacetate (98%), acetaldehyde (99.5%) and hexanal (96%) from Acros; cyclohexene (99%) and 4-vinylcyclohexene (99%) from Aldrich; Diiodomethane, copper(I) chloride (96%) and zinc powder for the reactivity studies from Fisher Scientific (97.2%). For the treatment of zinc with hydrides, use was made of zinc powder from Grillo-Werke AG (99.95%).

EXAMPLES

Reference Example 1

[0031] Process for Treating Metallic Zinc with Magnesium Hydride

[0032] 294 g of commercial zinc powder were mixed intensively with 6 g of magnesium hydride powder (Tego® Magnan) for 10 minutes, then pressed in a steel capsule under a pressure of 200 metric tons and subsequently heated at 450° C. under argon in an open induction furnace for 10 minutes. After cooling to room temperature, the solid zinc block obtained was machined without using lubricants or coolants to produce turnings having an average size of 2×10 mm.

Example 1

[0033] Preparation of Norcarane using Zinc Pretreated as Described in Reference Example 1 and Activation by Means of Copper(I) Chloride

[0034] 8.5 g (0.13 mol) of zinc and 1.29 g (0.013 mol) of copper(I) chloride were suspended in 40 ml of diethyl ether and the mixture was refluxed while stirring for 30 minutes. 5.25 ml (0.065 mol) of diiodomethane and 5.05 ml (0.05 mol) of cyclohexene were subsequently added and the mixture was refluxed while stirring for another 24 hours. The mixture was filtered and the organic phase was extracted twice with 20 ml of 5% strength hydrochloric acid and three times with 20 ml of water. The combined aqueous phases were extracted again with 30 ml of diethyl ether. The combined organic phases were dried over Na2SO4. Yield of norcarane (GC analysis): 71%.

Example 2

[0035] Preparation of Norcarane

[0036] 8.5 g (0.13 mol) of zinc pretreated as described in Reference Example 1 without activation, 5.25 ml (0.065 mol) of diodomethane and 5.05 ml (0.05 mol) of cyclohexene were suspended in 40 ml of diethyl ether and the mixture was refluxed while stirring for 24 hours. The mixture was filtered and the organic phase was extracted twice with 20 ml of 5% strength hydrochloric acid and three times with 20 ml of water. The combined aqueous phases were extracted again with 30 ml of diethyl ether. The combined organic phases were dried over Na2SO4. Yield of norcarane (GC analysis): 82%.

Comparative Example 1

[0037] Example 1 was Repeated Using Commercial Zinc. The yield was 66%.

[0038] Even more amazing was the observation that the yield of norcarane could be increased by 16% when using the zinc treated with metal hydride compared to commercial zinc activated with 10% of copper(I) chloride when activation with copper was omitted. Table 1 below summarizes the data for the reaction.

	TABLE 1
	Zn/CH2I2/Cyclohexene ratio	CuCl	Et2O	Yield
	[mol]	[mol]	[ml]	[GC-%]
Example 1	0.13/0.065/0.05	0.013	40	71
Comp. Ex. 1	0.13/0.065/0.05	0.013	40	66
Example 2	0.13/0.065/0.05	—	40	82

Example 3

[0039] 4% higher yields of norcarane could be achieved in the reaction of cyclohexene with CH2Br2 as carbene source when using the zinc treated with metal hydride compared to commercial zinc when both batches of zinc were activated with 10% of copper(I) chloride.

	TABLE 2
	Zn/CH2Br2/Cyclohexene ratio	CuCl	Et2O	Yield
	[mol]	[mol]	[ml]	[GC-%]
Example 3	0.065/0.0325/0.025	0.0065	20	77
Comp. Ex. 2	0.065/0.0325/0.025	0.0065	20	73

Examples 4, 5, Comparative Example 3

[0040] Further to the above examples, it was found, using the procedures of Examples 1 and 2, that the reaction of 4-vinylcyclohexene with zinc treated with metal hydride gave 71% of cyclopropanation products when activation with 10% of copper(I) chloride is employed and gave a product yield of 72% without activation using 10% of copper(I) chloride. The analogous reaction using commercial zinc and copper activation gave a yield of only 40%.

[0041] Table 3 below summarizes the reaction data.

	TABLE 3
	Zn/CH2I2/4-Vinylcyclohexene ratio	CuCl	Total Yield
	[mol]	[mol]	[GC-%]
Example 4	0.065/0.0325/0.025	0.0065	71
Comp. Ex. 3	0.065/0.0325/0.025	0.0065	40
Example 5	0.065/0.0325/0.025	—	72

Example 6, Comparative Example 4

[0042] A further aspect was that the product yield obtained by the procedures of Examples 1 and 2 in the cyclopropanation of methyl trans-crotonate when using zinc which had been treated by the above-described process and had not been activated with 10% of copper(I) chloride could be increased by 21% compared to commercial zinc with appropriate activation using copper(I) chloride.

[0043] The table below summarizes the reaction data obtained.

	TABLE 4
	Zn/CH2I2/methyl trans-crotonate	CuCl	Et2O	Yield
	ratio [mol]	[mol]	[ml]	[GC-%]
Comp. Ex. 4	0.13/0.065/0.05	0.013	20	16
Example 6	0.13/0.065/0.05	—	20	37

Example 7, Comparative Example 5

[0044] Preparation of Ethyl 3-hydroxybutyrate

[0045] 15.28 g (0.234 mol) of zinc pretreated as described in Reference Example 1 were suspended in 50 ml of toluene, the mixture was heated to 83° C., the heat source was subsequently removed and a mixture of 22.8 ml (0.206 mol) of ethyl bromoacetate and 10.45 ml (0.187 mol) of acetaldehyde was added dropwise over a period of 30 minutes. After a brief induction phase, rigorous foaming and heating of the reaction mixture to 110° C. was observed. After all the mixture had been added, the resulting suspension was cooled to 10° C. by means of an ice/water mixture, after which 30 ml of 50% strength sulfuric acid was added dropwise at such a rate that the temperature of the suspension did not exceed 35° C. After phase separation, the organic phase was washed once with 30 ml of 5% strength sodium carbonate solution and the combined aqueous phases were extracted twice with 30 ml of carbon tetrachloride. The combined organic phases were dried over sodium sulfate. After filtration and removal of all volatile constituents on a rotary evaporator at 40° C./5 torr, the residue obtained was distilled in an oil pump vacuum at 3.5 torr. The fraction comprising ethyl 3-hydroxybutyrate goes over at 58-60° C. Yield: 7.5 ml (31%).

[0046] When the procedure of Example 7 was repeated using commercial zinc powder, a product yield of 24% was achieved.

	TABLE 5
	Zn/ethyl bromoacetate/hexanal ratio
	[mol]	Yields [%]
Example 7	0.117/0.103/0.0935	59, 65, 70
Comp. Ex. 5	0.117/0.103/0.0935	69, 61, 54

Example 8

[0047] Preparation of Ethyl 3-hydroxyoctanoate

[0048] 7.64 g (0.117 mol) of zinc pretreated as described in Reference Example 1 were suspended in 50 ml of toluene, the mixture was heated to 83° C., the heat source was subsequently removed and a mixture of 11.4 ml (0.103 mol) of ethyl bromoacetate and 11.23 ml (0.0935 mol) of hexanal was added dropwise over a period of 30 minutes. After a brief induction phase, rigorous foaming and heating of the reaction mixture to 110° C. was observed. After all the mixture had been added, the resulting suspension was cooled to 8° C. by means of an ice/water mixture, after which 15 ml of 50% strength sulfuric acid was added dropwise at such a rate that the temperature of the suspension did not exceed 35° C. After phase separation, the organic phase was washed twice with 15 ml of water and dried over sodium sulfate. After filtration and removal of all volatile constituents on a rotary evaporator at 50° C./5 torr, the residue obtained was distilled in an oil pump vacuum at 2.5 torr. The fraction comprising ethyl 3-hydroxyoctanoate went over at 88-93° C. Yield: 12.25 g (70%).

[0049] The above description is intended to be illustrative and not limiting. Various changes and modification in the embodiment described herein may occur to those skilled in the art. Those changes can be made without departing from the scope and spirit of the invention.

Claims

1. A process for preparing treated metallic zinc which comprises: either heating a) a mixture of metallic zinc with a metal hydride or a mixture of metal hydrides to the melting point of the mixture or b) metallic zinc to form a zinc melt and then contacting said zinc melt with a metal hydride or a mixture of metal hydrides so that the metal hydride(s) are dispersed in the zinc melt to form a liquid zinc matrix; cooling the mixture or liquid zinc matrix to room temperature; and converting the cooled mixture or zinc matrix into turnings.

2. Treated zinc metal turnings of obtained by the process according to claim 1.

3. The process according to claim 1 wherein the metal hydride is LiH, MgH2, AlH3 or TiH2 or mixtures of these metal halides.

4. The process according to claim 1, wherein the mixture contains about 2% by weight of metal hydride.

5. In an organometallic synthetic reaction, the improvement which comprises adding the treated metallic zinc turnings according to claim 2.

6. In a Reformatsky reaction or a reaction analogous to a Reformatsky reaction, the improvement which comprise adding the treated metallic zinc turnings according to claim 2.

7. In a process for preparing organozinc compounds, the improvement which comprises adding the treated metal turnings zinc according to claim 2.

8. The process according to claim 4 wherein the organometallic zinc compound is dialkylzinc, diarylzinc, alkylarylzinc, alkylzinc halide, arylzinc halide, zinc dihydride, alkylzinc hydride, arylzinc hydride, dialkylzinc alkoxide, diarylzinc alkoxide, alkylzinc alkylalkoxide, alkylzinc arylalkoxide, arylzinc alkylalkoxide, arylzinc arylalkoxide, zinc dialkylamide, zinc diarylamide, alkylzinc alkylamide, alkylzinc arylamide, arylzinc alkylamide or arylzinc arylamide compounds.

9. In a Simmons-Smith reaction, the improvement which comprises adding the treated metallic zinc turnings according to claim 2.

10. A process for preparing a β-hydroxy carboxylic acid ester compound which comprises reacting an α-halo ester with the treated metallic zinc tunings according to claim 2 in the presence of an aldehyde or ketone.

11. A process for preparing a cyclopropane compound which comprises reacting a copper (I) chloride with the treated metallic zinc turnings according to claim 2 to form treated Zn(Cu), reacting the treated Zu(Cu) with CH2X2, where X is a halogen, to form a CH2X2ZnX intermediate, optionally isolating the intermediate, and reacting the intermediate with an olefin.

12. The process according to claim 11, wherein the olefin is cyclohexene or methyl trans crotonate and the CH2X2 is CH2I2 or CH2Br2.

13. The process according to claim 10, wherein the α-halo ester is ethyl bromoacetate aldehyde is acetaldehyde or hexanal.