Thermal strain is a leading cause of discomfort in clothing. Different materials provide different thermal comfort characteristics for a wearer of the materials in a particular environment. Further, changes in material properties result in discernible differences to the wearer. Typically, an actual product use test is required to determine whether a particular change to one of the material properties results in a meaningful difference to the wearer.
Some existing systems attempt to model human thermal comfort. These existing models, however, are limited to a single garment on a human subject or fail to account for various factors such as environmental conditions (e.g., work conditions), garment use scenarios, or physiological data for the specific human subject evaluating the garment. Methods exist that attempt to describe the thermal strain of a human, clothing, environment system. This type of model places emphasis on describing the physiological changes to the subject and characterizes clothing ensembles and fabric layers as a single barrier to heat and moisture movement. This ignores the significance of fabric and air layers as places where heat and moisture may be stored or produced. Other models focus on characterizing heat and moisture movement in fabric layer systems but simplify or ignore the interaction with the subject.
Existing software packages incorporate subject physical properties, their activity level, environmental conditions and clothing characteristics. While these types of models provide insight into thermal stress and thermal comfort for particular clothing ensembles, these existing models do not provide for the calculation of the moisture and thermal insulation properties of these ensembles nor do they account for the dynamics of the fabric properties such as heat of sorption. Additionally they ignore the thermal and moisture capacity of the fabric and air layers and are generally designed only for determining long-term, steady state conditions. Further, the existing models fail to consider the dynamics of the clothing ensemble during usage conditions that are relatively short in duration.
Embodiments of the invention predict thermal strain by computer modeling a plurality of fabric layers on a subject and providing a visual representation of the predicted thermal strain on the subject. At least one gap exists between the layers. In an embodiment, data corresponding to input parameters is received from a user via a user interface. Output data is generated by the computer model as a function of the received input data. The output data indicates the thermal strain. The thermal strain is provided for display to the user on the visual representation of the subject. The user interacts with the user interface to evaluate the thermal strain indicated on the visual representation of the subject.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Embodiments of the invention predict thermal strain on a subject such as shown in
It will be appreciated that the exemplary thermal comfort model illustrated and described herein is applicable to any combination of fabric layers on a subject. The fabric layers may be woven materials, knit materials, films, and nonwoven webs including, but not limited to spunbond, meltblown, spunbond/meltblown/spunbond, hydroentangled materials, air laid and wet laid structures. Without undue experimentation, the model is applicable to any fabric, garment, or article of clothing that comes into contact with any portion of the subject. For example, the applicable garments include coveralls, surgical gowns, outdoor apparel, and the like. Further, the subject may be any object that interacts with its environment in the form of heat and moisture. As an example, the subject may be a human or any other animal.
Referring again to
The term ‘fabric’ refers to woven, knitted, nonwoven, and film materials such as spunbond, meltblown, spunbond/meltblown/spunbond, film laminates, and other like materials. The outer fabric layer may represent for example Coveralls, surgical gowns, etc. These fabric layers can be designed to be disposable, semi-durable, or durable.
For example, aspects of the invention enable the user to compare different combinations of fabric layers for product development. Further, the compared combinations of fabric layers may be used to market one of the combinations over another of the combinations. For example, the user is able to identify differences in fabric performance in a particular work condition represented by the input data and to market the fabric layers based on the identified differences. Another example includes determining optimal work-rest cycles for workers wearing the garments based on the predicted thermal strain to which the workers will be subjected.
In an alternative embodiment, the input parameters are identified to the user (e.g., via an application programming interface) and provided to the user along with the defined model for execution. Further, defined data relating to the subject, garment, or environmental conditions is provided to the user (e.g., in one or more databases or files).
Referring next to
The memory area 208 stores a computerized model 210 of one or more garments on a subject wherein the garments have at least one gap between them. While the gap is described in examples herein as being an air gap, other gaps such as a liquid gap or a solid barrier between the garments is contemplated. The model 210 includes equations for simulating the garments on the subject, and includes logic for solving the equations in an embodiment. The memory area 208 further stores environmental condition data 212, subject data 214, and garment data 216. The environmental condition data 212 includes, for example, ambient air temperature, humidity, and ambient air speed. The environmental condition data 212 may also include one or more predefined work environments such as indoor or outdoor construction or a laboratory. In such an embodiment, the processor 226 is configured to receive a selection of one of the predefined work environments and to execute the model 210 based on the selected work environment. In some embodiments, the user 202 is able to modify the predefined work environments or define a new work environment.
The subject data 214 includes, for example, the height, weight, age, gender, metabolic rate, and activity level of the subject. The garment data 216 includes data describing the fabric layers to be modeled on the subject. The garment data 216 includes, for example, fiber type, basis weight, and moisture content, moisture permeability and thermal insulation. Additional examples of the environmental condition data 212, subject data 214, and garment data 216 are listed in Appendix A.
Generally, embodiments of the invention receive data from the user 202 to modify one or more of the environmental condition data 212, subject data 214, and garment data 216 stored in the memory area 208. As an example, at least a portion of the data for the model 210 stored in the memory area 208 is provided to the user 202 for display on the user interface 206. The user 202 selects (e.g., via a user interface selection device), a portion of the displayed model data for modification or provides new model data (e.g., to define a new garment). The model 210 is then executed based on the data received from the user 202.
In general, aspects of the invention are embodied as application programs executing on the computing device 204, applications executing in a networked environment, and/or applications executing as a web service. In the example of
In operation, the processor 226 is configured to communicate with the memory area 208 and to execute the computer-executable components or instructions. As an example, the user interface component 224 receives input data from the user 202 for the simulation component 222. The input data corresponds to one or more of the data stored by the memory component 220. The simulation component 222 executes based on the input data received by the user interface component 224 to generate output data. The user interface component 224 provides the output data from the simulation component 222 to the user interface 206 for display to the user 202 as an indication of the physiological response by the subject to the input data. In an embodiment, the response by the subject corresponds to the degree of strain on the subject due to the stress (e.g., the stress corresponds to the input data such as the temperature).
In an embodiment, the user interface component 224 provides the output data on a visual representation 218 of the fabric layers or garments on the subject. For example, the visual representation 218 includes a torso of a human subject wearing the garments. Some or all of the output data may be included in the visual representation 218. In some embodiments, the user 202 selects the output data for inclusion in the visual representation 218.
Referring next to
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It will be appreciated that the individual layers described and illustrated herein differ from a laminate garment fabric.
The person produces heat in proportion to the work their body is doing. Physical work done 403 by the body is typically at or below 10% of the energy consumed. The large knob 401 on the metabolic rate tube indicates the consumption of energy by the body. The efficiency of the body to convert energy consumed into energy that accomplishes work is represented by the adjacent ‘work efficiency’ knob. Energy used to do work is removed at this location. The remaining energy is heat energy and fills the body core chamber changing the core temperature.
Heat leaves the body core chamber 404 either through respiration 405 or through loss to the skin layer as heat is transferred by the blood. The rate of loss through respiration depends on the respiration (breaths per minute) and vapor and temperature difference 410 between the lungs and outside air. The rate heat transferred by blood movement depends on the heart rate and the vasodilatation of the capillaries in the skin. Several empirical relationships have been published in the literature that characterize these terms.
The body core chamber has a measuring stick with level markers. If the body temperature rises above the upper mark, the body starts producing sweat as a function of the difference in temperature from the nominal body temperature (33.7° C. for skin, 36.8° C. for body core). Below the lowest mark the body will start shivering to increase metabolic rate. The rate that heat transfers from the skin to the undergarment is dependent on the difference in the two water levels and how open the valve 420 ‘V1’ is. The rate heat increases the temperature in the undergarment chamber (represented by height of fluid) depends on the specific heat of the undergarment fabric (represented by the size of that chamber). Similarly the rate vapor pressure (represented by height of fluid) in the undergarment increases depends on the volume of air in the fabric (represented by size of that chamber). The rate the fluid level rises is dependent on how fast water flows in, and the size of the chamber. The rate temperature increases depends not only on the increase in heat energy, but also the heat capacity of the layer. In the same way heat is transferred to the microclimate from the undergarment. The difference in fluid height (temperature) and the setting of ‘V2’ knob will drive the rate at which the heat is transferred. And similarly heat into the product ‘V3’ and heat loss from product into the outside ‘V4’. If the garment blocks or slows the transfer of moisture to the outside (as with protective clothing designed to keep dangerous fluids out), the core temperature will continue to rise, and the body will suffer heat stress. The proper design of protective clothing requires taking the flow of heat and moisture through each layer into account.
The ‘V1’, ‘V2’, ‘V3’, and ‘V4’ knobs determining the rates of heat flux from one chamber to another are related to but not identical to those driving moisture flux from one chamber to another. The “Lewis Relation” for example relates the moisture transfer coefficient to the heat transfer coefficient for the case of air convection driven transfer.
Thermal radiation coming from either sunlight or other sources of radiated heat adds to the product temperature. The large knob indicates the magnitude of the heat source. Direct sunlight for example can average more than 100 W/m2 and can be the predominant heat flux in the system. The small knob on the radiation tube indicates that the heat rate from radiation that enters the fabric depends on the fabric. Reflective fabrics for example reduce the absorption of thermal radiation.
Referring next to
The term ‘MEst’ represents moisture lost through the skin from diffusion. This transepidermal water loss (TEWL) is proportional to the gradient of moisture in the stratum corneum layer. The moisture content of the outside surface of the skin depends on the relative humidity of the air in contact with the skin. The relative humidity of the air is further dependent on the temperature and vapor pressure of that air which is in turn dependent on the transepidermal water loss. It is possible to include the calculations for transepidermal water loss as part of the thermal comfort model. A natural consequence of the calculation of TEWL is an estimate of the moisture content of the stratum corneum. Various physical properties of the skin, for example permeability to chemicals, can therefore be estimated.
Referring to
Layers of air captured between fabric layers or between fabric and skin are typically in motion due either to natural convection or from forced convection due to bulk air movement. In an embodiment of this invention, the model optionally includes air exchange between the air layer 502 and the outside air 517. This exchange of air 505 can bring in or remove heat and or moisture. Such exchange occurs as air escapes from the microclimate spaces through gaps in the clothing such as those that occur at the cuffs and collar, in such cases air moves around the fabric and not through the fabric. Air exchange through the garment may also be incorporated.
Radiant heat exchange between inner garments 501 and outer garments 503 has been found to be as much as 25% of the overall heat loss from the body. Radiant heat from sunlight can be well over 100 watts per square meter or more in direct sunlight. Radiant heat exchange with the outside environment can be a dominant factor in determining the thermal stress to which the subject is exposed.
The heat and moisture fluxes are balanced in such a way that both heat and moisture are conserved throughout the entire system at any point in time. Any appropriate mathematical procedure may be employed to solve the conservation equations such as the Newton-Raphson method.
Referring to
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The accuracy of the exemplary model was confirmed via a comfort study for individuals. The study was designed to cover a range of environmental and use conditions as well as undergarment and outer garment fabrics and styles. The outer garments were disposable protective coveralls with hoods. The coverall fabric did not cover face, hands, or feet. The study conditions were chosen using a Placket-Burman design to maximize orthogonality of the independent variables. Test subjects ingested a temperature probe that provided a continuous measure of core body temperature. Skin temperature was measured in five separate locations. An electrocardiogram was taken throughout the study to indicate heart rate. Chest expansion was measured to quantify breath rate and tidal volume. Sweat loss and evaporation was quantified gravimetrically. Temperature and relative humidity was measured in the air space between the undergarments and coverall. Good correlation was found between the model's predicted values and the results of the comfort study.
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The visual representation of the subject is modified at 1314 based on the generated output XML data to indicate the thermal comfort of the subject. For example, the visual representation of the subject is modified to reflect the core temperature and hydration level of the subject over the user-defined time period. In embodiments, data corresponding to the modified visual representation is provided to the user for display on the user interface. If the user wants to alter the input data at 1316, the process continues at 1306. Otherwise, the process stops at 1318.
Referring next to
In the example of
With the first and second visual representations of the human subject in
For example, in
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The “US Coverall Wearer” selection represents a set of input parameters (e.g., height, weight, basal metabolic rate, undergarment choices, and the like). The input parameters include, for example, standard, predefined, or default inputs or input sets. In an embodiment, a plurality of sets of input parameters is available for selection by the user.
Referring next to
Exemplary input data for a model according to embodiments of the invention is shown below in Table 1.
Appendix B provides a description of the input parameters.
Exemplary input and output parameters and data are shown in Appendix A. In particular, an output file from a model according to an embodiment of the invention includes all the information from an input file, but adds time dependent data. In the example in Appendix A, the element Static_Vars includes all the basic properties of the model that do not change with time and includes sub-nodes for Subject, Environment, and Clothing. The element Dynamic_Vars includes all the time nodes (e.g., the state of the model at specific times). The Dynamic_Vars element contains a set of TimeData nodes. The first TimeData node has a Type attribute set to ‘Initial’ and indicates the initial values for each of the dynamic parameters in the model. Subsequent TimeData nodes with Type attributes set to ‘Run’ are output results from the model and represent the state of the model at a time indicated by the ModelTime subnode.
Alternately, input parameters may be time dependent. Such input data sets would change one or more of the model parameters to represent for example changes occurring in work environment, clothing type, or activity level. One method for implementing this type of input flexibility uses a single data format for input and output data sets. The resulting output data from running the model can be used as input data for a subsequent model input data set. Changes can be made to a single input parameter or set of input parameters model an instantaneous change in the state of the model. Concatenation of the outputs of each model run then simulates the condition when a model parameter changes.
The Summary element includes result calculations from the end of the model. The element Limit—50 represents the time it took for the subject to lose 50% of the acceptable water loss value. The element Limit—95 represents the time it took to lose 95% of the water value. The element Limit_Tre represents the time it took for the subject to reach 38° C. core body temperature. The element Limit_Comf represents the time it took for the subject to reach “2” (e.g., Very Hot) on the thermal comfort scale. It will be appreciated that data for some or all of these elements may be represented in the user interfaces illustrated herein.
Exemplary Operating Environment
A computing device such as computing device 204 in
The system memory includes computer storage media in the form of removable and/or non-removable, volatile and/or nonvolatile memory. The computer may operate in a networked environment using logical connections to one or more remote computers, such as a remote computer.
Although described in connection with an exemplary computing system environment, embodiments of the invention are operational with numerous other general purpose or special purpose computing system environments or configurations. The computing system environment is not intended to suggest any limitation as to the scope of use or functionality of any aspect of the invention. Moreover, the computing system environment should not be interpreted as having any dependency or requirement relating to any one or combination of components illustrated in the exemplary operating environment. Examples of well known computing systems, environments, and/or configurations that may be suitable for use with aspects of the invention include, but are not limited to, personal computers, server computers, hand-held or laptop devices, multiprocessor systems, microprocessor-based systems, set top boxes, programmable consumer electronics, mobile telephones, network PCs, minicomputers, mainframe computers, distributed computing environments that include any of the above systems or devices, and the like.
Embodiments of the invention may be described in the general context of computer-executable instructions, such as program modules, executed by one or more computers or other devices. The computer-executable instructions may be organized into one or more computer-executable components or modules. Generally, program modules include, but are not limited to, routines, programs, objects, components, and data structures that perform particular tasks or implement particular abstract data types. Aspects of the invention may be implemented with any number and organization of such components or modules. For example, aspects of the invention are not limited to the specific computer-executable instructions or the specific components or modules illustrated in the figures and described herein. Other embodiments of the invention may include different computer-executable instructions or components having more or less functionality than illustrated and described herein. Aspects of the invention may also be practiced in distributed computing environments where tasks are performed by remote processing devices that are linked through a communications network. In a distributed computing environment, program modules may be located in both local and remote computer storage media including memory storage devices.
In operation, a computer executes computer-executable instructions embodied in one or more computer-executable components stored on one or more computer-readable media to implement aspects of the invention described and/or illustrated herein.
The embodiments illustrated and described herein as well as embodiments not specifically described herein but within the scope of aspects of the invention constitute exemplary means for means for defining the model, exemplary means for predicting the thermal strain, exemplary means for simultaneously solving equations for conservation of energy and conservation of mass based on the received data, exemplary means for calculating a radiant heat exchange rate among the fabric layers independent of the gap, and exemplary means for accounting for air exchange between the gap and ambient air external to the garments.
The order of execution or performance of the operations in embodiments of the invention illustrated and described herein is not essential, unless otherwise specified. That is, the operations may be performed in any order, unless otherwise specified, and embodiments of the invention may include additional or fewer operations than those disclosed herein. For example, it is contemplated that executing or performing a particular operation before, contemporaneously with, or after another operation is within the scope of aspects of the invention.
When introducing elements of aspects of the invention or the embodiments thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Having described aspects of the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of aspects of the invention as defined in the appended claims. As various changes could be made in the above constructions, products, and methods without departing from the scope of aspects of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Listed below are extensible markup language (XML) data excerpts identifying exemplary input parameters and data along with exemplary output parameters and data for use with embodiments of the invention.
Listed below are descriptions of the terms used in TABLE 1 and refer in general to input parameters for the model.
Out Temp (° C.): The temperature of the air in the environment where the subject is being evaluated
Outside Relative Humidity (%): The relative humidity of the air in the environment where the subject is being evaluated
Radiant Temperature (° C.): The temperature of a radiant heat source or sink. When no such source exists this is the same as Out Temp.
Exchange air Temp (° C.): The temperature of air that is exchanged with the inside air layers. Unless there is some other source of air to the layer this is the same as Out Temp.
Exchange air RH (%): The relative humidity of air that is exchanged with the inside air layers. Unless there is some other source of air to the layer this is the same as Outside Relative Humidity.
Alpha Msk/Mtot: The fraction of the body mass that is in the skin layer.
Body Mass (kg): The nude body mass of the subject.
Height (m): The height of the subject.
MET (W/m2): The metabolic energy production of the subject. This corresponds to the rate of energy being generated by the subject and changes as a function of the activity.
Work Efficiency: The efficiency of the subject at converting metabolic energy into work done by the body. This is the ratio of work done by the body to the MET.
Prod Ret (m2 kPa/W): The moisture insulation of the outer garment layer. Fabric with an Ret of 0.5 would allow enough moisture to pass through one square meter of fabric when the vapor pressure gradient across the fabric was 1 kilopascal that if the water had evaporated, two watts of heat would be removed from the underlying layer. Moisture insulation can be measured for example using sweating mannequins.
Prod Rct (m2 ° C./W): The thermal insulation of the outer garment layer. Fabric with an Rct value of 0.5 would allow two watts of heat to pass through one square meter of the fabric when the temperature gradient across the fabric was one degree Celsius. Thermal insulation can be measured for example using sweating mannequins.
Outside Air Velocity (m/s): The speed that the environmental air moves across the surface of the outer fabric layer.
Prod Area (m2): The surface area of the outer fabric layer.
Air exchange rate with outside (l/hr): The rate that air is moved from the environment into the air layer between fabric layers. A value of one liter per hour means that one liter of the air layer air is replaced by one liter of the outside air per hour.
Volume of air in microclimate (l): The volume of air in the gap between the undergarment and the outer garment.
Velocity of air in microclimate (m/s): The speed of the air layer in the gap between the fabric layers relative to the fabric layer surfaces.
Prod Fabric Basis Weight (g/m2): The dry mass per unit area for the outer fabric layer.
Prod Fabric Density (g/cm3): The mass per unit volume of the outer fabric layer. It is the ratio of the fiber mass excluding absorbed water to the volume of the outer fabric layer in its use state.
Prod Fiber Type: The type of fiber that makes up the outer fabric layer. This specifies which sorption isotherm data is used in the calculations of moisture and heat movement within the fabric.
Prod Fiber moisture level (g-H2O/g-wet fiber): The mass of water that has been absorbed into the fiber making up the outer fabric layer. The moisture level is the ratio of the absorbed water to the total weight of the wet fiber.
Prod Fabric emissivity: The emissivity of the outer fabric layer. This is used in the calculation of heat exchange from radiant heat exchange between layers and should represent the average emissivity for the relevant wavelengths.
Ug Ret (m2 kPa/W): The moisture insulation of the undergarment layer. See Prod Ret for more information. Moisture insulation can be measured for example using sweating mannequins.
Ug Rct (m2 ° C./W): The thermal insulation of the undergarment layer. See Prod Rct for more information. Thermal insulation of fabric layers can be measured for example using sweating mannequins.
Ug Gap (cm): The average distance between the undergarment fabric layer and the outer fabric layer.
Ug Area (m2): The total surface area of the undergarment fabric layer.
Ug Fabric Basis Weight (g/m2): The dry mass per unit area for the undergarment fabric layer.
Ug Fabric Density (g/cm3): The mass per unit volume of the outer fabric layer. It is the ratio of the fiber mass excluding absorbed water to the volume of the outer fabric layer in its use state.
Ug Fiber Type: The type of fiber that makes up the undergarment fabric layer. This specifies which sorption isotherm data is used in the calculations of moisture and heat movement within the fabric.
Ug Fiber moisture level (g-H2O/g-wet fiber): The mass of water that has been absorbed into the fiber making up the undergarment fabric layer. The moisture level is the ratio of the absorbed water to the total weight of the wet fiber.
Ug Fabric emissivity: The emissivity of the undergarment fabric layer. The emissivity of most clothing fabrics is very close to unity. This property can readily be measured using methods described in the art.
initial MC Temp (° C.): The initial temperature of the air layer between the fabric layers.
initial MC % RH: The initial relative humidity of the air layer between fabric layers.
Initial Skin Temp (° C.): The initial average temperature of the subjects skin.
Initial Core Temp (° C.): The initial average core temperature of the subject.
Age (years): The age of the subject.
BMR (W/m2): The basal metabolic rate of the subject.
Surface area (m2): The total surface area of the subjects skin.
hc_pr_i (W/m2 K): The convective transfer coefficient at the boundary between the air layer and the outer fabric layer. Various methods may be employed to estimate this transfer coefficient including experimentation.
hc_pr_o (W/m2 K): The convective transfer coefficient at the boundary between the outer fabric layer and the outside environment. Various methods may be employed to estimate this transfer coefficient. Several published articles describe empirical models of this transfer coefficient
Prod Initial Temp: The initial temperature of the outer garment fabric layer.
Prod Initial % RH: The initial relative humidity of the air between the fibers that make up the product fabric layer.
hc_un_i (W/m2 K): The convective transfer coefficient at the boundary between the undergarment and the subjects skin. Various methods may be employed to estimate this transfer coefficient including experimentation.
hc_un_o (W/m2 K): The convective transfer coefficient at the boundary between the undergarment and the air layer between the undergarment and the outer garment fabric layers. Various methods may be employed to estimate this transfer coefficient including experimentation.
Ug Initial Temp: The initial temperature of the undergarment fabric layer.
Ug Initial % RH: The initial relative humidity of the air between the fibers that make up the undergarment fabric layer.
Listed below is Mathematica code describing the equations used to calculate the heat and moisture fluxes described in
In[175]:=QEumo=C1*MEumo
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Number | Date | Country | |
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20090216509 A1 | Aug 2009 | US |