The present disclosure relates generally to a user interface module for an appliance and to an adjustable user interface module with an adjustable housing or mount for a domestic appliance.
The present disclosure further relates to a drawer user interface module with an adjustable mount for a domestic appliance such as, but not limited to, a refrigerator appliance, to a middle (also referred to as flexible or pantry), adjustable temperature drawer having the user interface module with an adjustable mount, and to a refrigerator appliance having an adjustable temperature drawer with the adjustably mountable user interface module.
In general, in built-in products such as domestic or household appliances, the decorative doors or custom panels are adjustable to match the cabinets around the product. It is much more common for built-in refrigerators, for example, to have two or less different temperature compartments, so that either the product has a singular compartment that is entirely a fresh food compartment or entirely a freezer compartment, or there are two compartments, one of which is a freezer compartment and the other is a fresh food compartment. Due to this limited compartment complexity mixed with the complexity of creating an interface on the door that can be adjusted to align the user interface module to the top of the decorative door, this solution does not exist today.
On the other hand, in free standing refrigerators, it is more common for the customer to have three or more compartments in which a stationary cabinet temperature control is not as intuitive. In these products, there is often a user interface module that is on a stationary top cover of the middle (pantry/flex) drawer or on the top of the middle drawer itself that allows the user to manipulate the temperature inside the compartment. However, the user interfaces in these free standing refrigerators mount directly into the foamed door without adjustment. This is because the foamed door on a freestanding refrigerator appliance is the aesthetic door, and any adjustment that needs to be made, must be made on the complete door itself.
However, there are no products that offer a user interface module (UIM) on top of any external drawers for built-in products such as domestic or household appliances. Moreover, there are no adjustable user interface modules for freestanding appliances such as refrigerators.
An apparatus consistent with the present disclosure is directed to providing an adjustable user interface module for a domestic appliance, a drawer having an adjustable user interface module, and to a domestic appliance having an adjustable UIM.
An apparatus consistent with the present disclosure provides an independent mounting structure for the user interface module. The mounting structure also has the ability to be adjusted to follow the aesthetics of the kitchen cabinetry and decorative doors of domestic appliances.
An apparatus consistent with the present disclosure can be applied anywhere a decorative door/custom cabinet panel is used to cover the appliance. For example, in high-end kitchens, the built-in appliance's front face is removable to allow the customer to use their custom cabinet panels to fully incorporate the appliance into the cabinetry aesthetics. An apparatus consistent with the present disclosure can be used on any built-in appliance including, but not limited to, refrigerators, freezers, dishwashers, ovens, ice makers, wine coolers, and the like.
According to one aspect, the present disclosure provides an adjustable user interface module (UIM) for a domestic appliance, comprising: an adjustable UIM housing; a UIM electronic component mounted to the adjustable UIM housing; and a pair of adjustable fastening members adapted to mount the adjustable UIM housing to the domestic appliance, each of the adjustable fastening members being configured to adjust the adjustable UIM housing in at least an up and down direction to in turn adjust the height of the UIM electronic component.
According to another aspect, each of the adjustable fastening members comprises an adjustment screw having a shaft with a lower threaded portion, an upper threaded portion, and a washer-shaped portion fixed to the shaft of the adjustment screw and separating the lower threaded portion from the upper threaded portion.
According to another aspect, each of the adjustable fastening members comprises a locking nut that is configured to be threaded on the upper threaded portion of a corresponding one of the adjustment screws to fix the adjustable UIM housing in position.
According to another aspect, each of the adjustment screws is formed with a tool-shaped indentation at a top of the shaft and which is adapted to receive a head of a like shaped fastening tool.
According to another aspect, the adjustable UIM housing includes openings in a right end portion and a left end portion that are respectively fitted over the upper threaded portions of the adjustment screws such that a bottom of the adjustable UIM housing rests on upper surfaces of the washer-shaped portions.
According to another aspect, the openings are elongated in a front and rear direction and thus larger than a diameter of the upper threaded portions of the adjustment screws, such that the adjustable UIM housing is configured to be adjusted in the front and rear direction with respect to the adjustment screws.
According to another aspect, the adjustable UIM housing includes reinforcement ribs provided on the right end portion and on the left end portion.
According to another aspect, the present disclosure provides a drawer for a domestic appliance, comprising: a door assembly mounted to a front portion of the drawer; an adjustable UIM housing disposed on the door assembly; a UIM electronic component mounted to the adjustable UIM housing; and a pair of adjustable fastening members which mount the adjustable UIM housing to the door assembly of the drawer, each of the adjustable fastening members being configured to adjust the adjustable UIM housing in at least an up and down direction to in turn adjust the height of the UIM electronic component with respect to the door assembly.
According to another aspect, the drawer comprises an adjustable temperature drawer for a refrigerator appliance.
According to another aspect, the door assembly comprises an outer decorative door, an inner foamed door assembly, the UIM electronic component, the adjustable UIM housing, a door top cover, and a door fixation bar.
According to another aspect, each of the adjustable fastening members comprises an adjustment screw having a shaft with a lower threaded portion, an upper threaded portion, and a washer-shaped portion fixed to the shaft of the adjustment screw and separating the lower threaded portion from the upper threaded portion.
According to another aspect, each of the adjustable fastening members comprises a locking nut that is configured to be threaded on the upper threaded portion of a corresponding one of the adjustment screws to fix the adjustable UIM housing in position.
According to another aspect, the adjustable UIM housing includes openings in a right end portion and a left end portion that are respectively fitted over the upper threaded portions of the adjustment screws such that a bottom of the adjustable UIM housing rests on upper surfaces of the washer-shaped portions.
According to another aspect, the openings are elongated in a front and rear direction and thus larger than a diameter of the upper threaded portions of the adjustment screws, such that the adjustable UIM housing is configured to be adjusted in the front and rear direction with respect to the adjustment screws and a top of the drawer assembly.
According to another aspect, the adjustable fastening members are configured to adjust the adjustable UIM housing in an up and down direction to in turn adjust the height of the UIM electronic component with respect to the outer decorative door of the door assembly, such that the UIM electronic component is flush with the outer decorative door.
According to another aspect, the door top cover is configured to slide in between a portion of the UIM electronic component and a top portion of the adjustable UIM housing.
According to another aspect, the present disclosure provides a domestic appliance, comprising: a door assembly mounted to a front portion of the domestic appliance; an adjustable UIM housing disposed on the door assembly; a UIM electronic component mounted to the adjustable UIM housing; and a pair of adjustable fastening members which mount the adjustable UIM housing to the door assembly of the domestic appliance, each of the adjustable fastening members being configured to adjust the adjustable UIM housing in at least an up and down direction to in turn adjust the height of the UIM electronic component with respect to the door assembly.
According to another aspect, the domestic appliance comprises a refrigerator appliance and the door assembly is disposed on an adjustable temperature drawer of the refrigerator appliance.
According to another aspect, the door assembly comprises an outer decorative door, an inner foamed door assembly, the UIM electronic component, the adjustable UIM housing, a door top cover, and a door fixation bar, and the refrigerator appliance comprises a built-in refrigerator appliance and the outer decorative door is removable from the door assembly.
According to another aspect, the adjustable fastening members are configured to adjust the adjustable UIM housing in an up and down direction to in turn adjust the height of the UIM electronic component with respect to the outer decorative door of the door assembly, such that the UIM electronic component is flush with the outer decorative door.
According to another aspect, the domestic appliance comprises one of a dishwasher, a washing machine, a dryer, or an oven.
The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the invention, and together with the description serve to explain the principles of the invention.
The exemplary embodiments set forth below represent the necessary information to enable those skilled in the art to practice the invention. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the invention and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
Moreover, it should be understood that terms such as top, bottom, front, rear, middle, upper, lower, right side, left side, vertical, horizontal, downward, upward, and the like used herein are for orientation purposes with respect to the drawings when describing the exemplary embodiments and should not limit the present invention unless explicitly indicated otherwise in the claims. Also, terms such as substantially, approximately, and about are intended to allow for variances to account for manufacturing tolerances, measurement tolerances, or variations from ideal values that would be accepted by those skilled in the art.
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For food preservation, it is desirable to control the temperature inside a compartment. As an example, the adjustable temperature or full-flex drawer 200 can be a full-flex drawer that can become a freezer or refrigerator compartment due to the large temperature range. The inventors have found that it is desirable for the user to interface with an electronic interface that is close in proximity to the zone being affected by the temperature change and therefor have implemented the adjustable UIM 10 into the top of the door assembly 100 of the full-flex drawer 200 as shown in
A challenge in the past for a built-in product such as a domestic appliance was the ability to implement a UIM that would align with decorative door/custom panel. If the UIM was installed on the decorative door/custom panel, the customer or installer would be responsible to install the UIM which could result in damage.
Thus, consistent with of the present disclosure, the adjustable UIM can be implemented as a custom created UIM and housing that are combined as one component that has the functionality of, for example, controlling temperature and being adjusted. This is beneficial as it reduces the number of parts and reduces assembly variation.
However, the present disclosure also contemplates the use of an off-the-shelf UIM per se that can be attached to a housing that is designed to receive the UIM and act as the adjustable base. This is beneficial for lower volume production, where a specific UIM is not feasible.
Accordingly, an apparatus consistent with the present disclosure provides an adjustable UIM housing for a user interface that allows independent positional adjustment relative to the foamed door and decorative/custom panels. The installer/customer thus has the ability to install/adjust the decorative doors/custom panels to match the kitchen cabinetry without having to disconnect the user interface module. The adjustable UIM housing is also able to be adjusted vertically and in and out to match the required customer aesthetics. Vertical or height adjustability is simply done by loosening or tightening an adjustable fastening member including, for example, a specialized shoulder bolt/screw. The amount of adjustability is roughly 4 mm of upward and downward adjustability (8 mm in total). Depth adjustability (in/out) is accomplished by the elongated or oversized slots in the adjustable UIM housing. To adjust, the installer/customer has to simply loosen the locking nut above the adjustable UIM housing and slide the housing to the desired location. To fix this location, the installer/customer just tightens the locking nut again. The total adjustment provided is 4 mm to the front of the product.
The present disclosure offers several advantages over existing UIMs. One advantage is that there is a reduced risk of damage during shipment of the appliance. The factory can pre-assemble the user interface onto the foamed door. Being assembled by the factory and shipping with the appliance reduces the risk of damage to the user interface module by shipping. There is also a reduced risk of damage during door installation/servicing. In particular, the housing provides clearance to allow the decorative door to be installed and adjusted without the need to remove or disconnect the UIM. Further, the user interface module housing is able to be adjusted vertically and front to back in the door. This serves to preserve the aesthetics when dealing with production and cabinet variation. Still further, design implementation of the cover hides all hardware. Thus, with the cover installed, the customer is unable to see any hardware, and the cover also fits underneath the UIM hiding any potential gaps or mismatch caused by door adjustments.
The present invention has substantial opportunity for variation without departing from the spirit or scope of the present invention. For example, while
Moreover, while
Those skilled in the art will recognize improvements and modifications to the exemplary embodiments of the present invention. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.
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