A more complete understanding of the present disclosure thereof may be acquired by referring to the following description taken in conjunction with the accompanying drawings wherein:
While the present disclosure is susceptible to various modifications and alternative forms, specific example embodiments thereof have been shown in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific example embodiments is not intended to limit the disclosure to the particular forms disclosed herein, but on the contrary, this disclosure is to cover all modifications and equivalents as defined by the appended claims.
Referring now to the drawings, the details of specific example embodiments are schematically illustrated. Like elements in the drawings will be represented by like numbers, and similar elements will be represented by like numbers with a different lower case letter suffix.
According to teachings of this disclosure, a pulse density modulation technique for dimming a fluorescent lamp may be implemented by using an integrated circuit digital device, e.g., microcontroller integrated circuit. Referring now to
Referring now to
The signals generated by the microcontroller 702 are effectively square waves with a duty cycle of, for example but not limited to, 50 percent. An alternative description of these AC signals is that of a pulse train. Within an interval of time, the actual number of these ‘pulses’ can be measured. A ‘high’ frequency signal will have more pulses in a given time interval than a ‘low’ frequency signal. An alternate method of measuring these signals is by their pulse density. At a fixed duty cycle, a high frequency signal has high pulse density; a low frequency signal has low pulse density.
Varying the pulse density of a signal is known as “Pulse Density Modulation” (PDM). The three synthesized frequencies referenced hereinabove may be defined as PDM states as follows: (1) StateOff, (2) StateLow, and (3) StateHigh. For both of the active waveform states shown in
According to the teachings of this disclosure, Pulse Density Modulation (PDM) may be used to achieve the aforementioned requirements (desired features) of a dimmable fluorescent lamp circuit. These requirements were stated previously and are repeated herein: (1) Vary the brightness of the fluorescent lamp so that thermal effects on the fluorescent lamp are compensated. (2) Obtain adequate resolution in the dimming circuit so brightness changes are smooth to the human eye and not visibly quantized. (3) ‘Preheat’ the filaments until the gas in the fluorescent lamp is partially ionized and able to ignite. And (4) maintain filament temperature at low brightness levels to keep the fluorescent lamp from going out and to prevent the filaments from developing ‘hot spots.’
Preheat
At lamp power-up, it is important for both of the power MOSFETs 706 and 708 to be OFF, so the dimmer control system is initially in StateOff. The dimmer control system is then subsequently brought into StateHigh. At this state the dimmer control system is best represented as the equivalent circuit shown in
The lamp gas may now be ignited by having the dimmer control system enter the StateOff. The filaments are now hot after the ‘Preheat’ interval. The last ‘high-side’ cycle of StateHigh forced current into the inductor 710 of the RLC circuit. The assertion of the ‘low-side’ cycle only allows a path for current to flow. The inductor cannot allow current to instantaneously cease flowing so the voltage across the lamp will build until the gas ‘strikes.’Once ignition occurs,
Controlled Lamp Brightness and Thermal Compensation
When the lamp 712 is commanded to be at full brightness, the dimmer control system shall be constantly in StateLow. In this PDM state, the dimmer control system is at a constant pulse density and it's equivalent circuit is best modeled as shown in
Conversely, when commanded to be off, the dimmer control system is held in StateOff, where the lamp RLC circuit is not driven at any frequency. Actually, it is not driven at all. Note that there are actually two states where there is substantially no lamp gas current, e.g., lamp gas is non-conducting. This no lamp gas current condition is when the lamp is being driven during StateHigh and StateOff. Only StateLow causes current through the lamp gas.
When commanded to be at some middle brightness, the system may be modulated between the StateLow and StateOff states. That is, when lit and running, the dimmer control system is brought from a full brightness state to a fully off state and back. The ratio between the StateOff and StateLow durations determines the apparent brightness of the lamp to the eye.
Modulation of the pulse density needs to be at a rate faster than the human eye can notice. Typically, the human eye will notice flicker at a rate slower than about 30 Hz. If the modulation rate were much higher than this, flicker would not be an issue. For example, experimentation with modulation rates around 300 Hz has resulted in no noticeable flicker in either helical compact or linear fluorescent lamp tubing. Therefore, modulating the pulse density of the lamp drive signals can control the apparent brightness of the lamp by toggling between the StateLow and StateOff states and controlling the amount of time spent in each of these states.
Maintaining filament temperature so that no hot spots will develop may be accomplished by dividing the time that the lamp gas is not ionized, e.g., when in the StateOff or StateHigh states. Referring now to
An Apparent Brightness Duty Cycle (ABDC) may be defined herein as:
ABDC=t1/(t1+t2+t3) (Equation 2)
The ABDC value, as with other Duty Cycle calculations may be expresses as a percentage. Thus, 100% ABDC means that the lamp is fully on (maximum brightness). A 0% ABDC means the lamp is fully Off (no light). A mid-percentage value of ABDC, e.g., 50%, means the lamp is driven fully on half the time and is left off the other half of the time.
The Maximum Lamp Power (MLP) may be defined herein as the wattage when the lamp is run at 100% ABDC. The MLP is a function of the physics of the lamp and is well know to those having ordinary skill in the art of fluorescent lamps. What is important to know is that there is a specified maximum power value for the lamp(s) when it is driven at its low frequency value (FLow).
The Maximum Filament Power (MFP) may be defined herein as the wattage when the lamp is run in StateHigh continuously. The MFP is a function of the electrical resistance of the lamp filament and the choice of L and Cf, it is not important to this disclosure. Suffice it to say that there is a theoretical maximum power value for the lamp filament when it is driven at its high frequency value (FHigh).
The Resultant Lamp Power (RLP) and the Resultant Filament Power (RFP) may be defined herein as:
RLP=ABDC*MLP (Equation 3)
RFP=t3/(t1+t2+t3)*MFP (Equation 4)
Wherein the RLP is a measure of the lamp's luminous power and is expressed in Watts. The RFP is a measure of the filament's thermal power and is also expressed in Watts.
When the system is run at low Resultant Lamp Power (RLP), a certain Resultant Filament Power (RFP) level must be maintained. The reason for this is more fully described hereinabove (e.g., filament hot spots and loss of gas ionization). At low lamp power levels there is a tendency for the lamp to cool and go out. Also, the possibility of damaging filament hot spots developing goes up at low lamp temperatures.
The exact amount of RFP required for a given lamp design driven at a certain RLP will depend on the physics of that lamp and is not part of this disclosure. However, according to specific example embodiments of this disclosure, a lamp filament will be able to maintain its minimum operating temperature through the use of software program steps running on the digital device. Thus, there is no need to incorporate any added circuitry to bias the filaments so as to maintain a certain desired temperature thereon.
Brightness Stability and Feedback Control
Referring now to
The software program running in the microcontroller 702a may make decisions based upon the answers to these questions. If the lamp dimmer system is in StateHigh, then conditions 1 and 2 may be determined. If no current is detected, then it is an open circuit, and so the filaments must be ‘burned out.’ The value that the ADC 1118 of the microcontroller 702a produces will tell the software program the present value of the lamp filament current. If the lamp dimmer system is in StateLow, then conditions 3 and 4 may be determined. If no current is detected, then it is an open circuit, and so the lamp must be out. When lit, if the lamp current is outside where it is expected to be, then the ABDC can be adjusted to compensate. There are a number of feedback control techniques that may be implemented to stabilize the operation of the lamp brightness. A common technique known in the literature as PID control (proportional, Integral, Differential) may be implemented in software to maximize stability of the lamp brightness. A PID control loop may use this analog input representing lamp brightness to adjust the Apparent Brightness Duty Cycle (ABDC) so as to deliver a consistent perceived lamp brightness level.
That is, if the user of the lamp adjusts the lamp control to demand a 70% brightness level, the software program running on the microcontroller 702a may consider this as the demanded brightness level. A check of the current through the lamp will indicate the present apparent brightness of the lamp. If the values don't agree, the ABDC may be adjusted up or down to increase or decrease the Resultant Lamp Power (RLP), respectively. As the lamp increases or decreases in temperature because of its new brightness setting, the apparent brightness will drift. The feedback control via the microcontroller's software program will maintain the demanded brightness regardless of temperature transitions (e.g., drift or transients) in the lamp 712.
The Pulse Density Modulation (PDM) technique disclosed herein allows for easy implementation of a software feedback control program in the microcontroller 702a, according teachings of this disclosure. While maintaining the user desired brightness of the fluorescent lamp 712, this PDM technique may maintain temperature on the lamp filaments, thus extending the life the lamp filaments and also preventing the fluorescent lamp 712 from going out due to low filament temperature.
It is contemplated and within the scope of this disclosure, that the MOSFET drivers 704 may be driven directly from General Purpose I/O pins of the microcontroller 702. This eliminates the need for costly VCO circuits on or with the microcontroller. In addition, deadbanding may be implemented with a software program running in the microcontroller 702, thus eliminating the need for external logic circuits to perform this task. Furthermore, the lamp may be started via pre-heating the filaments and striking the gas ionization under control of the software program running in the microcontroller 702. The software program may dim the fluorescent lamp 712 via the PDM, and the number of brightness levels may be so numerous (very fine granularity) that ‘sweeping’ through them would appear as smooth as that seen with dimming of incandescent lamps. It is also contemplated and with the scope of this disclosure that a low pin count microcontroller may be used to implement the lamp dimmer system, resulting in quite a cost savings for the manufacturer as well as a wealth of reliability and functionality improvement to their products.
It is contemplated and within the scope of this disclosure that the digital device may be used, with appropriate software programming to: (1) active power factor correction (PFC) to increase lamp efficiency, (2) remote control protocols such as digital addressable lighting interface (DALI), IEEE 802.15.04 or Zigbee, and/or (3) battery charging for emergency lighting ballasts. The software program may be stored in non-volatile memory and may be implemented in the digital device as “firmware.” A relatively inexpensive digital device, e.g., microcontroller, may run from an internal clock oscillator.
Referring now to
The microcontroller 1200 may be configured for and comprise the following functional blocks. A Frame Sequencer Block 1202, a Frame Sequencer Timebase 1204, a Frequency Generator Block 1206, a Frequency Generator Timebase 1208, and a Dead-Time Generator 1210. The Dead-Time Generator 1210 may have FGH 1212 and FGL 1214 outputs and a /FAULT 1216 input.
The Frame Sequencer Timebase 1204 and Frequency Generator Timebase 1208 may be basic synchronous timers having a system clock input, a prescaler and a timebase. The Frame Sequencer Block 1202 may be used to specify the duration of each phase within a lamp driving frame, as shown in
The Frequency Generator Block 1206 may have two period registers so that two different frequencies may be generated. The Frame Sequencer Block 1202 sends control signals to the Frequency Generator Block 1206 that specify which period (frequency) to use. The first preheat frequency may be skipped if the Pre-heat Compare time is 0. The output will always be 0 (off) during the third phase of the frame. The Frequency Generator block 1206 will wait for the end of a period before switching to the next frequency state.
The Dead Time Generator 1210 may generate complementary output signals, FGH 1212 and FGL 1214, having switching delay between each transition. The Dead Time Generator 1210 may be used to drive a half-bridge inverter circuit, e.g., power MOSFETs 706 and 708. An asynchronous shutdown input /FAULT 1216 may also be provided for external hardware faults.
Referring now to
The PDM generation peripheral may be easily and inexpensively implemented using currently available microcontroller hardware. An Enhanced Capture/Compare/PWM (ECCP) module with timebase 1402 and output logic 1404 may be used to generate the frequency output to the lamp ballast inverter, e.g., power MOSFETs 706 and 708. The ECCP timebase interrupt signal 1406 may be routed internally to a second timebase 1408 and used to increment that timebase 1408. The second timebase 1408 keeps track of the time spent in each frequency state (see
While embodiments of this disclosure have been depicted, described, and are defined by reference to example embodiments of the disclosure, such references do not imply a limitation on the disclosure, and no such limitation is to be inferred. The subject matter disclosed is capable of considerable modification, alteration, and equivalents in form and function, as will occur to those ordinarily skilled in the pertinent art and having the benefit of this disclosure. The depicted and described embodiments of this disclosure are examples only, and are not exhaustive of the scope of the disclosure.