1. Field of the Invention
This invention relates to utility knives that can selectively expose or protect a cutting edge of a replaceable utility blade.
2. Description of Related Art
A conventional utility knife includes a handle with a blade holder slidably disposed within the handle. See, e.g., U.S. Pat. Nos. 4,242,795, 6,249,975. A utility blade detachably mounts to the blade holder. The standard blade has a cutting edge disposed on one edge and one or more mounting notches disposed on an opposite edge. When the blade holder is in a retracted position, the blade is disposed within and protected by the handle. When the blade holder is slid into an extended position, a portion of the blade becomes exposed for use.
One of more embodiments of the present invention provides a knife that includes: a handle; a blade holder connected to the handle and configured to receive a utility blade; and a blade lock pivotally connected to the blade holder for movement relative to the blade holder about a blade lock axis between a locked position and a released position. When the blade lock is in the locked position, a lock surface of the blade lock is configured to engage the utility blade to lock the blade to the blade holder. When the blade lock is in the released position, the lock surface is configured to permit the utility blade to be inserted into and removed from the blade holder. The blade lock axis forms an angle α relative to a lateral direction of the knife. According to various embodiments, The angle α is (1) greater than 3, 4, 5, 6, 7, 8, 9, 10, 12.5, 15, 17.5, 20, 22.5, 25, 27.5, and/or 30 degrees, (2) less than 87, 85, 80, 75, 70, 65, 60, 55, 50, 45, 40, and/or 35 degrees, and/or (3) within any range between any two such values (e.g., between 3 and 87 degrees, between 5 and 85 degrees, between 10 and 60 degrees, between 15 and 50 degrees, between 20 and 40 degrees, and/or about 30 degrees).
According to one or more embodiments, the knife includes a spring that spring-biases the blade lock toward its locked position.
According to one or more embodiments, the knife includes a manually actuatable blade lock release that is movably connected to the handle for movement between an unactuated position and an actuated position, and a blade lock release spring that spring-biases the blade lock release toward its unactuated position. The blade lock release is configured to be positioned relative to the blade lock such that movement of the blade lock release from its unactuated position to its actuated position forces the blade lock to move into the blade lock's released position. The release includes a manually accessible trigger portion that may be manually actuated by a user to move the release from the unactuated position into the actuated position.
According to one or more embodiments, the blade lock release includes a lever that is pivotally connected to the handle for pivotal movement about a release axis relative to the handle between the unactuated and actuated positions.
According to one or more embodiments, the release axis extends purely in the lateral direction such that the angle α is formed between the release axis and the blade lock axis.
According to one or more embodiments, a rearwardmost point of the trigger is disposed rearwardly of a forwardmost point on the handle by a distance h. The distance h is at least 1.8 inches.
According to one or more embodiments, the blade holder is movably carried by the handle for movement relative to the handle between a retracted position and an extended position. When the utility blade is received by the blade holder and the blade lock is in the locked position, movement of the blade holder between its extended and retracted positions moves the utility blade relative to the handle between an exposed position in which a cutting edge of the blade is exposed, and a protected position in which the cutting edge of the blade is protected by the handle, respectively. When the blade holder is in the extended position, movement of the blade lock release from its unactuated position to its actuated position forces the blade lock to move into the blade lock's released position. When the blade holder is in the retracted position, movement of the blade lock release from its unactuated position to its actuated position does not force the blade lock to move into the blade lock's released position.
According to one or more embodiments, the blade holder is slidingly carried by the handle for sliding movement relative to the handle between a retracted position and an extended position. When the utility blade is received by the blade holder and the blade lock is in the locked position, movement of the blade holder between its extended and retracted positions moves the utility blade relative to the handle between an exposed position in which a cutting edge of the blade is exposed, and a protected position in which the cutting edge of the blade is protected by the handle, respectively.
According to one or more embodiments, the knife includes a manually operable slide lock that releasably locks the blade holder in the extended position or the retracted position.
According to one or more embodiments, the lock surface moves in the lateral direction of the knife as the blade lock moves from its locked position to its released position.
According to one or more embodiments, the lock surface moves in the lateral direction of the knife and in an upward direction of the knife as the blade lock moves from its locked position to its released position.
According to one or more embodiments, the knife includes: a blade storage compartment having an opening through which the compartment may be accessed; a cover connected to the compartment for relative movement between open and closed positions; a seal disposed on one of the compartment and cover; and a manually releasable cover lock that releasably locks the cover in the closed position. When the cover is in the closed position, the seal is sandwiched between the cover and the compartment so as to seal the opening such that the compartment is a sealed compartment.
According to one or more embodiments, the handle includes a neck and a handle base, the neck connects to the handle base for movement relative to the handle base between a closed position and an open position, and the blade holder is slidingly carried by the neck.
According to one or more embodiments, the knife includes a manually releasable neck lock that releasably locks the neck in the closed position. The neck lock is configured such that manually releasing the neck lock while the neck is in the closed position permits the neck to be moved into the neck's open position.
According to one or more embodiments, the neck pivotally connects to the handle base for pivotal movement relative to the handle base between the closed position and the open position.
According to one or more embodiments, the knife includes the utility blade, and the utility blade is received by the blade holder.
According to one or more embodiments, the utility blade has a mounting notch formed in a first linear edge and a cutting edge opposite the first linear edge, and the utility blade substantially has the shape of an isosceles trapezoid, the cutting edge being disposed on a longest edge of the trapezoid.
According to one or more embodiments, the lateral direction is a direction that is perpendicular to a plane that includes both the first linear edge and the cutting edge.
According to one or more embodiments, the blade includes a planar side surface that is perpendicular to the lateral direction.
According to one or more embodiments, the blade holder has a side surface that is configured to abut a planar side surface of the utility blade. The side surface of the blade holder is perpendicular to the lateral direction.
One or more embodiments provides a knife that includes: a handle; a blade holder connected to the handle and configured to receive a utility blade; a blade lock movably connected to the blade holder for movement relative to the blade holder between a locked position and a released position; and a manually actuatable blade lock release that is movably connected to the handle for movement between an unactuated position and an actuated position. When the blade lock is in the locked position, a lock surface of the blade lock is configured to engage the utility blade to lock the blade to the blade holder. When the blade lock is in the released position, the lock surface is configured to permit the utility blade to be inserted into and removed from the blade holder. The blade lock release is configured to be positioned relative to the blade lock such that movement of the blade lock release from its unactuated position to its actuated position forces the blade lock to move into the blade lock's released position. The blade lock release includes a manually accessible trigger portion that may be manually actuated by a user to move the release from the unactuated position into the actuated position. A rearwardmost point of the trigger portion is disposed rearwardly of a forwardmost point on the handle by a distance h. According to various embodiments, the distance h is (a) at least 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, and/or 2.8 inches, (b) less than 4.8, 4.3, 3.8, 3.7, 3.6, 3.5, 3.4, 3.3, 3.2, 3.1, and/or 3.0 inches, and/or (c) within any range between any two such values (e.g., between 1.8 and 4.8 inches, between 2.3 and 3.8 inches, between 2.5 and 3.5 inches, and/or about 2.9 inches).
According to one or more embodiments, the blade lock release includes a lever that is pivotally connected to the handle for pivotal movement between the actuated and unactuated positions. The knife further includes a spring that spring biases the blade lock release toward its unactuated position.
According to one or more embodiments, the knife includes the utility blade, and the utility blade is locked to the blade holder by the blade lock. According to various embodiments, a rearwardmost point of the utility blade is disposed forwardly of the rearwardmost point on the trigger by a distance b. According to various embodiments, the distance b is at least 0.8 inches and less than 4.2 inches.
One or more embodiments provides a knife that includes: a handle; a blade holder connected to the handle and configured to receive a utility blade; a blade storage compartment having an opening through which the compartment may be accessed; a cover movably connected to the compartment for movement relative to the compartment between open and closed positions; a seal disposed on one or both of the compartment and cover; and a manually releasable cover lock that releasably locks the cover in the closed position. When the cover is in the closed position, the seal is sandwiched between the cover and the compartment so as to seal the opening such that the compartment is a sealed compartment.
These and other aspects of various embodiments of the present invention, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. In one embodiment of the invention, the structural components illustrated herein are drawn to scale. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. In addition, it should be appreciated that structural features shown or described in any one embodiment herein can be used in other embodiments as well. As used in the specification, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
All closed-ended (e.g., between A and B) and open-ended (greater than C) ranges of values disclosed herein explicitly include all ranges that fall within or nest within such ranges. For example, a disclosed range of 1-10 is understood as also disclosing, among other ranged, 2-10, 1-9, 3-9, etc.
For a better understanding of embodiments of the present invention as well as other objects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
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A lateral direction L of the blade holder 300 and knife 10 is a side-to-side direction of the knife 10 and extends perpendicularly into and out of the page as shown in
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According to various embodiments, the axis 410 is perpendicular to (1) a longitudinal direction of the blade holder 400 and knife 10, (2) the linear edges 330b, 330d of the blade 330, and (3) the direction of movement of the blade holder 300 between its extended and retracted positions. However, according to various embodiments, the axis 410 may form any other angle (e.g., an acute, obtuse, or 0 degree angle) with such directions without deviating from the scope of the present invention.
According to various embodiments, the blade lock 400 may be moved into its released position by the motion of a blade 330 being inserted into the blade holder 300. In particular, as shown in
Because the axis 410 is offset from the lateral direction L by the angle α, pivotal movement of the blade lock 410 from its locked position to its released position moves the surface 420 and detent 415 upwardly and laterally. As shown by a comparison of the locked position in
In the illustrated embodiment, the blade lock 400 pivotally connects to the blade holder 300. However, according to alternative embodiments, the movable connection between the blade lock 400 and blade holder 300 may comprise any other type of movable connection (e.g., a sliding connection that includes translational movement but not pivotal movement, a 4-bar linkage, etc.). According to one or more of such embodiments, movement of the blade lock 400 between its lock and released positions moves the detent 415 and surface 420 in both the vertical and lateral directions.
As shown in
When the blade holder 300 is not in its extended position (or its fully extended position according to various embodiments), the surface 540 of the release 500 and surface 550 of the lock 400 are longitudinally misaligned. In particular, the surface 540 is disposed farther forward than the surface 550. In such a misaligned position, actuation of the trigger/portion 535 does not cause the lock 400 to move into its released position because the surfaces 540, 550 do not engage each other. As a result, the lock 400 can only be released by the trigger/portion 535 when the blade holder 300 is extended (or fully extended). According to various embodiment, this structure prevents the blade 330 from accidentally being disengaged from the knife 10 when the blade holder 300 is in the retracted position (or not in the fully extended position). In an embodiment that includes multiple extended positions, the surfaces 540, 550 may only align in one of the multiple extended positions, so that the blade 330 can only be released when the blade holder 300 is slid into the correct extended position (e.g., the most extended position, or a selected less extended position according to various embodiments) and the trigger/portion 535 is actuated while the blade holder 300 is in that extended position.
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According to various embodiments, as shown in
According to various embodiments, the manually accessible trigger 535 has a front/rear length of about 0.5 inches. As a result, according to various embodiments, a forwardmost point of the trigger 535 is disposed rearwardly of the notch 330a, detent 415, and/or surface 420 when the blade holder 300 is in the extended position by a distance of distance t minus 0.5 inches.
According to various embodiments, when the blade holder 300 is in the extended position, the rearwardmost portion of the notch 330a is disposed about 1.0 inch forwardly of a rearwardmost point of the blade 330 such that the rearwardmost point of the blade 330 is disposed forwardly of the rearwardmost point of the trigger 535 by a distance b (see
According to various embodiments, when the blade holder 300 is in the extended position, a rearwardmost point of any structure that moves with the blade holder 300 relative to the handle 20 when the blade holder moves between the extended and retracted positions is disposed about 1.3 inches rearwardly from the rearwardmost point of the detent 415 such that the rearwardmost point of any structure that moves with the blade holder 300 relative to the handle 20 when the blade holder moves between its extended and retracted positions is disposed forwardly of the rearwardmost point of the trigger 535 by a distance t minus 1.3 inches.
As shown in
According to various embodiments, the distance h also approximates an absolute distance between the forwardmost point of the handle 20 and a rearwardmost point of the trigger 535.
The knife 10 is configured for right-handed operation with the trigger/portion 535 on the left lateral side of the knife 10 easily accessible by a right hand thumb. A left-handed version of the knife 10 is a mirror image of the illustrated knife 10 such that the trigger/portion 535 protrudes out of a right lateral side of the knife 10 instead.
In the illustrated knife 10, the movable connection between the release 500 and the handle 20 is a pivotal connection. However, according to alternative embodiments, this movable connection may comprise any other type of movable connection without deviating from the scope of the present invention (e.g., a sliding connection, a 4-bar linkage, etc.).
In the illustrated knife 10, the release axis 510 extends purely in the lateral direction L such that the angle α is formed between the release axis 510 and the blade lock axis 410.
When the utility blade 330 is received by the blade holder 300 and the blade lock 400 is in the locked position, movement of the blade holder 300 between its extended and retracted positions moves the utility blade 330 relative to the handle 20 between an exposed position (see
In the illustrated embodiment, the blade holder 300 slides/telescopes linearly relative to the handle 20 between its retracted and extended positions. Alternatively, the blade holder 300 may slide/telescope relative to the handle 20 along a simple or complex curved or curvilinear path without deviating from the scope of the present invention.
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The spring 430 extends between the main body 610 and a part of the blade holder 300 or other structure connected to the blade holder 300 (e.g., the lock 400) so as to spring bias the slide lock 600 and main body 610 toward their locked positions. As shown in
The slide lock 600 includes an actuator button 660 that extends upwardly from the main body 610 out of handle 20 through a longitudinal slot 670 in the top of the neck 30 (see
While the illustrated embodiment utilizes a top-mounted button 660 for the slide lock 600, a side-mounted button according to an alternative embodiment of the present invention may be used without deviating from the scope of the present invention. Moreover, any alternative type of slide lock may be used without deviating from the scope of the present invention.
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In the illustrated embodiment, the seal 800 is mounted to the cover 720. However, the seal may alternatively be mounted around a perimeter of the opening 715 (e.g., on the base 710) without deviating from the scope of the present invention. Additionally and/or alternatively, the seal 800 may comprise a two-part seal 800, one part of which is mounted to the cover 720 and another part of which is mounted around the perimeter of the opening 715 (e.g., on the base 710).
The compartment 700 is shaped to store one or more extra blades 330. As illustrated in
When the cover 720 is locked closed, the compartment 700 is sealed so as to discourage water and debris from getting into the compartment 700 and rusting or otherwise damaging the blade(s) 330 in the compartment 700. According to various embodiments, closing the cover 720 compresses the seal 800 between the cover 720 and base 710, which slightly elastically deforms the seal 800 to improve its sealing characteristics. As shown in
According to various embodiments, the knife 1010 includes a manually releasable neck lock that releasably locks the neck 1030 in the closed position. The neck lock is configured such that manually releasing the neck lock while the neck 1030 is in the closed position permits the neck 1030 to be moved into the neck's open position. The neck lock may additionally releasably lock the neck 1030 in the open position. The neck lock may be structured in the manner described in U.S. Patent Application Publication No. 2010/0223793 A1, the neck lock teachings of which are hereby incorporated by reference herein. However, any other suitable type of neck lock may alternatively be used without deviating from the scope of the present invention.
The neck lock and/or any other feature of the knife 1010 may be structured in the manner described in U.S. Provisional Application No. 62/250,730, titled “Spring-Assisted Utility Knife,” filed Nov. 4, 2015, the entire contents of which are incorporated herein by reference.
In the illustrated embodiment, the neck 1030 pivotally connects to the handle base 1040. However, according to various alternative embodiments, the neck 1030 is movably connected to the handle base 1040 via any other type of suitable movable connection (e.g., linear or curved telescopic/sliding connection between the handle base 1040 and neck 1030) without deviating from the scope of the present invention. For example, the knife 1010 may be modified so that the neck 1030 is slidable relative to the handle base 1040 between the closed and open positions, for example, as shown in U.S. Pat. No. 7,930,829, the entire contents of which are hereby incorporated by reference.
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In the embodiment illustrated in
According to various embodiments, the handle base 1040 includes a surface that prevents the neck 1040 from folding into its closed position (1) if the blade is in an exposed position, (2) unless the blade is in the protected position, (3) if the blade holder 1300 is in an extended position, and/or (4) unless the blade holder 1300 is in the retracted position. According to various embodiments, when the neck 1030 is in the closed position, the surface of the handle base 1040 prevents (1) the blade from moving into an exposed position, (2) the blade from moving out of the protected position, (3) the blade holder 1300 from moving out of the retracted position, and/or (4) the blade holder 1300 from moving into the extended position.
By retracting the blade holder 1300 and protecting the blade 330 before the neck 1030 is pivoted into the closed position, the overall length of the closed knife 1010 (as shown in
According to various embodiments, the length e may be (1) at least 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, or 80% larger than the length r, (2) less than 100%, 90%, 80%, 70%, and/or 65% larger than the length r, and/or (3) within any range between any two such values (e.g., length e is between 15% and 100% larger than length r). In one embodiment, the length e is about 61% larger than the length r. Accordingly, moving the neck 1030 into its open position makes the handle 1020 substantially longer, which may make the handle 1020 more comfortable for a user by providing a longitudinally longer support surface for the user's hand when using the knife 1010. Conversely, moving the neck 1030 into its closed position makes the handle 1020 substantially smaller, making the knife 1010 easy to store/carry.
While the illustrated blade 330 comprises a trapezoidal utility blade, a variety of other utility blades may be used with the knives 10, 1010 without deviating from the scope of the present invention. According to one or more embodiments of the present invention, the blade may comprise a blade having parallel upper and lower edges, at least one notch in the upper edge, and a cutting edge. The blade may be the trapezoidal blade 330 illustrated, or any other type of utility blade having structure that can be locked to the blade holder 300, 1300 and knife 10, 1010 in a manner similar to that described above with respect to the blade 330.
The components of the handle 20, 1020, neck 1030 and handle base 1040 may comprise any suitable materials (e.g., metal, plastic, rubber), and be manufactured using any suitable techniques (e.g., metal stamping, casting, molding, etc.). The outer surfaces of the handle 20, 1020 may be provided with a textured and/or elastic surface (e.g., rubberized) to facilitate a user's secure and comfortable grip of the handle 20, 1020.
The knives 10, 1010 include various springs 430, 530. Such springs may comprise any suitable type of spring (e.g., coil spring, torsion spring, elastic band, etc.) that is configured to elastically bias the component in the stated direction.
The knives 10, 1010 include a variety of pivotal connections. While the illustrated embodiments use particular types pivotal connections, any other type of pivotal connections may alternatively be used without deviating from the scope of the present invention (e.g., living hinges, conventional hinges, axle/bushing pivotal connections, etc.).
The foregoing illustrated embodiments are provided to illustrate the structural and functional principles of the present invention and are not intended to be limiting. To the contrary, the principles of the present invention are intended to encompass any and all changes, alterations and/or substitutions within the spirit of the invention.
This application claims the benefit of priority from U.S. Provisional Patent Application Ser. No. 62/251,236, filed Nov. 5, 2015, titled “UTILITY KNIFE WITH SKEWED PIVOTAL BLADE LOCK,” the entire contents of which are hereby incorporated by reference herein.
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62251236 | Nov 2015 | US |