Flexible blades are used in a variety of applications, including painting and dry wall. Flexible blades can be sized and shaped for different applications. For example, some blades are sized and shaped for quick application of material (e.g., putty or drywall mud), while other blades are sized and shaped for more detailed finishing work.
Some known flexible blades are limited to single blade tools. For example, a putty tool with a unitary body and blade is typical. This design, however, requires a tradesperson to use and carry multiple tools. This leads to difficulty in efficiently managing jobs, as it is easy to misplace or leave a tool away from immediate reach when multiple tools are required for a job. Further, having to store the multiple tools in tool box or tool belt increases storage problems (e.g., not enough space and disorganization). Thus, it is desired to develop a tool that can be used in multiple applications, with minimal storage requirements.
It is with respect to these and other considerations that the technology is disclosed. Also, although relatively specific problems have been discussed, it should be understood that the embodiments presented should not be limited to solving the specific problems identified in the introduction.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key factors or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
Aspects of the technology relate to a utility tool having one or more blades that are pivotally coupled to an end, such as a top end, of an assembly body. In an example, the blades pivot about an axis of rotation located on the top end of the assembly body such that blades may fully or partially recess into an opening of the assembly body of the tool. A locking mechanism having a blade engagement member may be used to selectively lock one or more elements of the blade to secure and engage the blade in either a fully open position (e.g., an extended position where a tradesperson can use the blade) or a closed position whereby the blade is disposed substantially within the assembly body. As such, in aspects of the technology, a tradesperson could unlock the locking mechanism and release the blade engagement member, select a blade from the one or more blades housed within the assembly body, and secure the selected blade in the open position and the non-selected blades in the closed position by reengaging the blade engagement member in the locked position. When finished with the particular blade, the tradesperson could then select an alternative blade, in aspects, by releasing the blade engagement member, rotating the alternative blade to the open position, rotating the pervious blade to the closed position, and reengaging the blade engagement member. Further, a tradesperson could then house all blades at least partially within the assembly body by releasing the blade engagement member, rotating the selected bladed to the closed position, and reengaging the blade engagement member.
Aspects of the technology relate to a utility tool that includes a body. The body, in examples, includes a front side opposite a back side and at least one side surface disposed between the front side and the back side. The body further includes a top end opposite a proximate end. The body further includes an opening defined by the body, the opening extending through at least a portion of the at least one side surface. The body additionally includes a first blade having a pivot end and a distal end, the pivot end disposed within the opening and rotatably coupled to the top end such that the first blade is capable of being rotated about an axis, wherein the first blade includes a securing notch. The body further includes a channel disposed within the front side of the body. The body further includes a blade engagement member disposed at least partially within the channel and engagable with a securing notch of the first blade; and a biasing element disposed within the body and coupled to the blade engagement member.
The utility tool may also include one or more of the following additional elements: the first blade further that has a blade protrusion disposed opposite the securing notch; the first blade flares outwardly from the pivot end to the distal end such that the pivot end is narrower than the distal end; the second blade has a second pivot end and a second distal end, and the second pivot end is disposed within the opening and rotatably coupled to the top end such that the second blade is capable of being rotated about the axis; the first blade is rotatably coupled to the top end of the body via a pivot pin, and the pivot pin includes a binding post and a fastener, and the first blade has a bore at the pivot end of the first blade that receives at least a portion of the binding post; the first blade is at least 90% disposed within the body when the first blade is rotated about the axis to a closed position; and/or a clip coupled to the front side of the body.
Additional/alternative aspects of the technology include a utility tool that includes a body. The body may include a first end and an opposite second end extending along a longitudinal axis. The utility tool may also comprise an elongated opening defined within the body and extending from the first end towards the second end and substantially along the longitudinal axis. The utility tool may include a pivot pin disposed at the first end and extending at least partially through the opening, wherein the pivot pin defines a rotational axis. The utility tool may further include at least one blade rotatably coupled to the first end at the pivot pin, wherein the at least one blade is moveable between a closed configuration and an extended position. The utility tool may by such that in the closed configuration the at least one blade is disposed within the opening of the body, and in the extended position the at least one blade extends at least partially out of the opening of the body. The utility tool may further include a locking mechanism that is moveable between a locked configuration and an unlocked configuration, wherein in the locked configuration, the locking mechanism engages with the at least one blade such that the at least one blade is locked either in the closed configuration or the extended configuration, wherein in the unlocked configuration, the locking mechanism disengages with the at least one blade such that the at least one blade is rotatable about the rotational axis out of the opening, and wherein the locking mechanism is biased towards the locked configuration.
The utility tool may also include one or more of the following additional elements/features: the movement of the locking mechanism between the locked configuration and the unlocked configuration is substantially parallel to the longitudinal axis; the locking mechanism comprises a blade engagement member and a biasing element, wherein the blade engagement member is configured to engage with at least one side of the at least one blade; the biasing element comprises a compression spring; the at least one side of the at least one blade member comprises a securing notch; the locking mechanism in in the locked configuration and the at least one blade is in the extended position, the locking mechanism engages with the at least one blade to define a full extended position and prevent further rotation about the rotational axis; a side of the at least one blade member comprises a protrusion, and wherein the protrusion engages with the locking mechanism in the full extended position; at least one blade comprises a first blade, a second blade, and a third blade; a distal end of each of the three blades has a different width; the distal end of each of the three blades are centered with respect to the pivot pin; each of the three blades have a substantially equal length; at least one blade of the utility tool is flexible; and/or the at least one blade is completely disposed within the body when in the closed configuration.
The following drawing figures, which form a part of this application, are illustrative of aspects of systems and methods described below and are not meant to limit the scope of the disclosure in any manner, which scope shall be based on the claims.
While embodiments of the disclosure are amenable to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and are described in detail below. The intention is not to limit the scope of the disclosure to the particular embodiments described. On the contrary, the disclosure is intended to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure and the appended claims.
Although the device discussed in detail below may be implemented for a variety of utility blades, the present disclosure will discuss the implementation of this tool with respect to drywall blades, sometimes referred to as scrapers. A person of skill in the art will understand that the technology described in the context of drywall blades could be adapted for use with other tools such as any utility tools used in home renovation or repair, construction, and indoor and outdoor activities.
The multi-blade utility tool discussed herein may be used to solve a variety of technological challenges. In non-exclusive and non-limiting examples, aspects of the technology allow for a user to switch between blades of varying shapes, which may be useful for specific tasks of a job, with relative ease and efficiency. For example, a blade of the multi-blade utility tool may have a top end which is larger than a middle section (e.g., a broad knife design). This design of the blade allows, in aspects of the technology, for a tradesperson to apply a large amount of a material (e.g., drywall mud to a wall). Another blade of the multi-blade utility tool may have a relatively uniform, narrow width from a base to the top end (e.g., a taping blade). This substantially straight design may allow a tradesperson to apply the material with more detail. The multi-blade utility tool described below, in aspects, allows a tradesperson to switch between relatively quickly and efficiently between these or other blades of the multi-blade utility tool. The ability to switch relatively quickly and efficiently between these blades may allow a tradesperson to complete the job with relative ease and efficiency. With these broad concepts in mind, several examples of a multi-blade utility tool are described below.
It should be appreciated that throughout this description, references to orientation and/or direction (e.g., front(ward), back(ward), top, bottom, rear, right, left, upper, lower, etc.) of the utility tool relate to its position as illustrated in the drawings and are used for ease of description only. No restriction is intended by use of the terms regardless of how the utility tool is situated on its own.
Additionally, the assembly body 102 may have a surface coating (not shown) that addresses a variety of potential problems that could be faced when using the multi-blade utility tool 100. For example, a rubberized coating may be added to increase friction and allow for a better grip when the utility tool 100 is in use, an anti-corrosive coating may be applied to prevent corrosion during cleaning or water immersion, and/or an insulating coating may be applied to promote comfortable tool temperatures. A variety of different coatings may be applied to the same or different areas of the assembly body 102 as required or desired. For example, an anti-corrosive coating may be applied to the entire assembly body 102, whereas a grip coating may be applied to portions of the center front side 104 and the back side 106 of the assembly body where a user is likely to interact with the assembly body 102.
In addition to coatings, the assembly body 102 may be shaped to provide comfort to a user of the multi-blade utility tool 100 and provide any functional shape capable of substantially housing one or more blades when the multi-blade utility tool 100 is in a closed position. For example, the assembly body 102 may be a substantial cuboidal prism.
As illustrated, the assembly body 102 has the front side 104, the back side 106, the side surface 108, a top end 110, and a proximate end 112. The top end 110 and the proximate end 112 are illustrated as being substantially rounded with a wider width than a center portion 111. The width being measured perpendicular to a longitudinal axis 114 extending between the top end 110 and the proximate end 112. Between the top end 110 and the proximate end 112, the assembly body 102 may taper inward toward the center portion 111 such that the narrowest width of the assembly body 102 may be positioned between the top end 110 and the proximate end 112 (e.g., at or around the center portion 111). For example, as illustrated, the assembly body 102 has a bulged top end 110 and a bulged proximate end 112 that flare slightly out from the center portion 111 of the assembly body 102. The narrowest width of the assembly body 102 may be positioned at the center portion 111 of the assembly body 102 or the narrowest portion of the assembly body 102 may be offset (e.g., towards the top end 110 or the proximate end 112) from the center portion 111. The shape and size of the assembly body 102 may be selected such that the widest blade of the multi-blade utility tool 100 is substantially recessed and disposed fully within the assembly body 102 when in the closed position.
The side surface 108 of the assembly body 102 may have an opening 116 that is defined within the assembly body 102 and sized and shaped to house one or more blades, such as a first blade 118, a second blade 120, and a third blade 122 (the second and third blades are shown in
As illustrated, the opening 116 is elongated and extends from the top end 110 in a direction towards the proximate end 112 and substantially along the longitudinal axis 114. Additionally, the opening 116 is defined in the shown side surface 108 in
The size and shape of the opening 116 may allow access by a user of the multi-blade utility tool 100 to the blades recessed in the assembly body 102 when the blades are in the closed position. For example, the opening 116 may have a thickness T1 along the side surface 108 of the assembly body 102 that is larger than the total stacked thickness T2 (shown in
Additionally or alternatively, any or all of the blades of the multi-blade utility tool 100 may have a projection or other feature to allow a user to grasp and move the blade from the open or closed position. For example, a distal end 124 of the first blade 118 may be sized and shaped to facilitate access to the blade by a user while the multi-blade utility tool 100 is in the closed position. In an aspect, the first blade 118 may have at least one portion (not shown) that projects out of the opening 116 when in the closed position. This may be accomplished by one or more sections of the first blade 118 having a width such that it projects out of the opening 116. In another aspect, the first blade may have at least one thumbnail recess (no shown) that may allow a user to more easily grasp the first blade 118. As such, the user may grab or interact with the projection or other feature for ease of use. In aspects of the technology, each blade in the multi-blade utility tool 100 may have the projections or other features at different locations than the other adjacent blades to allow a user access to a single blade of their choice, without requiring a user to access all blades to thereafter return unneeded blades to the closed position.
A pivot pin 126 is disposed at the top end 110 of the assembly body 102 and extends between the front side 104 and the back side 106, and through the opening 116. The pivot pin 126 defines a rotational axis 128. A pivot end 130 (shown in
In the example, the pivot pin 126 may be removable from the assembly body 102. In aspects of the technology, removably coupling the pivot pin 126 to the assembly body 102 allows a user to add or remove blades to the multi-blade utility tool 100 as required or desired. Additionally or alternatively, the assembly body 102 may be formed by two components, a front side component and a back side component (shown in
The multi-blade utility tool 100 includes a locking mechanism 134 that is configured to lock one or more of the blades in the closed position and the open position (shown in
As illustrated in
The channel 140 may be any number of shapes and sizes capable of facilitating the locking mechanism 134 to move between at least two positions, namely, the locked position (shown in
In aspects of the technology, the locking mechanism 134 is biased so as to automatically return to the locked position. This ensures that the blades, whether open or closed are locked in place and rotation about the pivot pin 126 is prevented. The position of the extension 136 inside of the channel 140 defines whether or not the blade engagement member 138 is engaging with one or more blades of the multi-blade utility tool 100 and also provides a visual indication of the locked and unlocked configurations of the locking mechanism 134. For example, if the locking mechanism 134 is positioned in the locked position end (e.g., towards the top end 110), then the blades will be locked in either the closed or open position, depending on which position the blades are currently oriented at the time the blade engagement member 138 enters the locked position. Alternatively, if the locking mechanism 134 is in the free rotation position (e.g., towards the proximate end 112), then the blades will not be locked and may otherwise be freely rotated as required or desired.
In the example, the blade engagement member 138 may engage with a biasing element 142 (shown in
For ease of use and storage, a clip 144 may be coupled to the assembly body 102. The clip 144 is configured to allow a user to couple the multi-blade utility tool 100 to an object, such as a belt, pocket, tool storage container, or other organizational or convenient object. The clip 144 may be a variety of shapes and/or sizes to frictionally fit on a variety of objects. As illustrated, the clip 144 has an elongated strip that runs substantially parallel to the longitudinal axis 114 with a curvature in the elongated strip that creates a gap between the strip and the front side 104 of the assembly body 102 along some portions of the elongated strip. One or more clip fasteners 146 may be used to removably couple the clip 144 to the assembly body 102 to allow the clip 144 to flex without decoupling from the assembly body 102.
The channel 140 lies substantially parallel to the longitudinal axis 114, but offset therefrom. The location of the channel 140 is opposite of the side surface 108 that the opening 116 (shown in
Additionally, the clip 144 may be positioned at multiple locations and extending in multiple directions along the assembly body 102 as required or desired. In this illustration, the clip 144 is coupled to the front side 104 of the assembly body 102 off-center from the longitudinal axis 114, and positioned proximate to the top end 110, with the elongated strip extending towards the proximate end 112 in a direction substantially parallel to the longitudinal axis 114. As described above, the assembly body 102 can be formed from two or more components. In this example, a body coupling fastener 148 extends through the back side component 106 and into the front side component 104 so as to couple the assembly body 102 together. Additionally, this enables for the assembly body 102 to be disassembled as required or desired. The body coupling fastener 148 may be positioned opposite of the pivot pin 126 towards the proximate end 112 as required or desired. Additionally or alternatively, the pivot pin 126 may include removable fasteners and a binding post (shown in
In the example, the back side 106 of the assembly body 102 is substantially the same shape and size as the front side 104. In other examples, the back side 106 may have a different size and/or shape that the front side 104. For example, if the multi-blade utility tool 100 holds blades of increasing size, and assuming that blades are positioned from smallest to largest from the front side 104 to the back side 106, then the front side 104 could have a smaller surface area than the back side 106.
The extension 136 of the locking mechanism protrudes from the assembly body 102 on both the front side 104 and the back side 106. Additionally, the clip 144 has the elongated strip with curvature that protrudes away from the front side 104 of the assembly body 102, leaving a gap between a portion of the clip 144 and the front side 104 of the assembly body 102. Corners of the assembly body 102 may be rounded to prevent injury, snagging, or damage when in use.
The opening 116 is longer than the longest blade in the multi-blade utility tool 100 and thicker T1 (shown in
The securing notch 150 is located proximate to the pivot end 130 disposed on the right side. The securing notch 150 forms a notch top edge 154, proximate the pivot end 130, and an opposite notch bottom edge 156 towards the distal end 124. When the blade in the closed position and the locking mechanism 134 (shown in
When the locking mechanism 134 is moved into the unlocked configuration the blade engagement member 138 moves within the securing notch 150 and towards the notch bottom edge 156. This position of the locking mechanism 134 disengages the locking mechanism from the blade and positions the locking mechanism 134 so that upon rotation of the blade, the pivot end 130 is clear from the locking mechanism. Once unlocked, rotation of the blade occurs about the bore 132. The pivot pin 126 (shown in
On the opposite side of the blade from the securing notch 150, each blade 118, 120, 122 includes the protrusion 152. The protrusion 152 forms a recess 158 that is configured to engage with the locking mechanism when the blade is in the open position. Upon rotation of the blade to the open or extended position, the blade engagement member 138 reengages with the blade when in the locked position so as to prevent rotation of the blade, unless the locking mechanism is actuated again.
In the example, each blade 118, 120, 122 may have a substantially equal length L. In other examples, one or more of the blade lengths may be different than another. The blades 118, 120, 122 can be flexible for drywall use. In other examples, the blades can be substantially rigid. In the example, the first blade 118 is shaped to flare outwardly from the pivot end 130 to the distal end 124 such that the pivot end 130 is narrower than the distal end 124.
In the example, the pivot pin 126 may be a two part fastener with a binding post 160 that is configured to receive a removable fastener 162. The binding post 160 extends along the rotational axis 128, and both the binding post 160 and the fastener 162 can have a flange 164. The binding post 160 may be removably coupled to the fastener 162 and allow a user of the multi-blade utility tool 100 to disassemble the assembly body 102 and remove or attach the blades. For example, the fastener 162 may be decoupled via screwing out of the binding post 160, thereby allowing the bore 132 of the blade(s) to slide on or off prior to reassembling the utility tool 100.
As previously described, the locking mechanism 134 includes the blade engagement member 138 coupled to the biasing element 142. A pair of extensions 136 also extend from one end of the blade engagement member 138 opposite of the biasing element 142. The top end of the blade engagement member 138 is configured to engage with the blades in the locked configuration in both the closed and open positions to prevent rotation of the blades about the rotational axis 128. In some examples, the extensions 136 may at least partially engage with the blades in the locked configuration as required or desired. The bottom end of the blade engagement member may be slidably received within an interior channel (shown in
One end of the biasing element 142 may be abutted against a static surface within the assembly body 102 to allow compression of the spring when force (e.g., an unlocking force) is applied against the other end (e.g., one or more of the extensions 136). The bottom end of the blade engagement member 138 may be positioned proximate the front side 104 of the assembly body 102 and to one side of the blades 118, 120, 122. Also shown in this illustration, the biasing element 142 frictionally fits into a fitting of defined within the bottom end of the blade engagement member 138.
It is to be understood that this disclosure is not limited to the particular structures, process steps, or materials disclosed herein, but is extended to equivalents thereof as would be recognized by those ordinarily skilled in the relevant arts. It should also be understood that terminology employed herein is used for the purpose of describing particular examples only and is not intended to be limiting. It must be noted that, as used in this specification, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
It will be clear that the systems and methods described herein are well adapted to attain the ends and advantages mentioned as well as those inherent therein. Those skilled in the art will recognize that the methods and systems within this specification may be implemented in many manners and as such is not to be limited by the foregoing exemplified examples and examples. In this regard, any number of the features of the different examples described herein may be combined into one single example and alternate examples having fewer than or more than all of the features herein described are possible.
While various examples have been described for purposes of this disclosure, various changes and modifications may be made which are well within the scope contemplated by the present disclosure. Numerous other changes may be made which will readily suggest themselves to those skilled in the art and which are encompassed in the spirit of the disclosure.
This application claims the benefit of and priority to U.S. Provisional Application Ser. No. 62/88,933, the entirety of which is incorporated by reference.
Number | Date | Country | |
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62888933 | Aug 2019 | US |