The present disclosure relates to a vacuum adiabatic body and a refrigerator.
It is possible to improve heat insulation performance by forming a vacuum in an insulating wall. A device having an internal space in which a vacuum is at least partially formed to achieve a thermal insulation effect is called a vacuum adiabatic body. A refrigerator using the vacuum adiabatic body advantageously reduces power consumption and provides a wide accommodation space.
The applicant develops a technology to obtain a vacuum adiabatic body to be used in various devices and home appliances and discloses a vacuum adiabatic body in Korean Patent Application Nos. 10-2015-0109724 and 10-2015-0109722.
In the cited references, a plurality of members is coupled to provide a vacuum space. In detail, a first plate, a conductive resistance sheet, and a side plate are sealed to each other. In order to seal a coupler of the member, a sealing process is performed. Slight process errors in the sealing process lead to vacuum breakage.
The cited references do not disclose a detailed method of insulating a periphery of a vacuum adiabatic body. In particular, a method of a fabricating a vacuum adiabatic body is not described.
Therefore, the present disclosure has been made in view of the above problems, and it is an object of the present disclosure to provide a vacuum adiabatic body for overcoming a problem of poor sealing by reducing sealing points on a wall that provides a vacuum space.
The present disclosure provides a vacuum adiabatic body with high productivity.
The present disclosure provides a refrigerator for overcoming a problem in terms of sealing failure or achieving high productivity.
A vacuum adiabatic body according to the present disclosure may include a first plate, a second plate, and a seal for sealing the first plate and the second plate to provide a vacuum space. Optionally, the vacuum adiabatic body may include a supporter for maintaining the vacuum space. Optionally, the vacuum adiabatic body may include a heat transfer resistor for reducing heat transfer between the first plate and the second plate. Optionally, the vacuum adiabatic body may include at least one component coupler that is connected to at least one of the first and second plates and to which a component is coupled. Thus, a vacuum adiabatic body for achieving an industrial purpose may be provided.
Optionally, the second plate may be provided in a plurality of layers. Optionally, the second plate may include an external panel placed at an outer side of the plurality of layers. Optionally, an outer appearance of a front surface of the vacuum adiabatic body may be flat.
Optionally, a heater may be placed in a space provided by the external panel. Thus, heat may be transferred to the second plate and the external panel.
Optionally, a heater may be installed adjacent to the second plate. Thus, dew deformation may be prevented on the external panel.
According to another aspect, an additional adiabatic body may be provided on peripheries of the first and second plates. Optionally, at least one heater, at least a portion of which is accommodated, may be accommodated in the additional adiabatic body. Accordingly, dew formation may be prevented due to heat flow of the additional adiabatic body.
According to another aspect, the vacuum adiabatic body may include a heater installed adjacent to the side plate. Accordingly, dew formation may be prevented due to heat flow of the additional adiabatic body.
Optionally, the vacuum adiabatic body may include an additional adiabatic body provided on peripheries of the first and second plates. Optionally, the vacuum adiabatic body may include a heater provided in the additional adiabatic body. Thus, dew formation on the first plate may be prevented.
Optionally, at least one of the first, second, and third heaters 85, 86, and 87 may provide heat to a portion adjacent to a place at which each heater is placed.
According to the present disclosure, a second plate and a side plate may be provided as a single plate member. Thus, sealing points for coupling the plates may be reduced, and a risk of vacuum breakage may be largely overcome.
According to the present disclosure, wasting of parts, re-welding, and lowering of product yield may be prevented.
According to the present disclosure, the productivity of the vacuum adiabatic body may be improved by reducing a sealing area, standardizing components, integrating the components, and exhausting a plurality of vacuum adiabatic bodies.
The present disclosure may prevent dew formation on a periphery of a vacuum space.
The present disclosure may prevent dew formation at a side of a first plate adjacent to cold air.
Hereinafter, specific embodiments will be described in detail with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein, and a person of ordinary skill in the art, who understands the spirit of the present invention, may readily implement other embodiments included within the scope of the same concept by adding, changing, deleting, and adding components; rather, it will be understood that they are also included within the scope of the present invention. The present invention may have many embodiments in which the idea is implemented, and in each embodiment, any portion may be replaced with a corresponding portion or a portion having a related action according to another embodiment. The present invention may be any one of the examples presented below or a combination of two or more examples.
The present disclosure relates to a vacuum adiabatic body including a first plate; a second plate; a vacuum space defined between the first and second plates; and a seal providing the vacuum space that is in a vacuum state. The vacuum space may be a space in a vacuum state provided in an internal space between the first plate and the second plate. The seal may seal the first plate and the second plate to provide the internal space provided in the vacuum state. The vacuum adiabatic body may optionally include a side plate connecting the first plate to the second plate. In the present disclosure, the expression “plate” may mean at least one of the first and second plates or the side plate. At least a portion of the first and second plates and the side plate may be integrally provided, or at least portions may be sealed to each other. Optionally, the vacuum adiabatic body may include a support that maintains the vacuum space. The vacuum adiabatic body may selectively include a thermal insulator that reduces an amount of heat transfer between a first space provided in vicinity of the first plate and a second space provided in vicinity of the second plate or reduces an amount of heat transfer between the first plate and the second plate. Optionally, the vacuum adiabatic body may include a component coupling portion provided on at least a portion of the plate. Optionally, the vacuum adiabatic body may include another adiabatic body. Another adiabatic body may be provided to be connected to the vacuum adiabatic body. Another adiabatic body may be an adiabatic body having a degree of vacuum, which is equal to or different from a degree of vacuum of the vacuum adiabatic body. Another adiabatic body may be an adiabatic body that does not include a degree of vacuum less than that of the vacuum adiabatic body or a portion that is in a vacuum state therein. In this case, it may be advantageous to connect another object to another adiabatic body.
In the present disclosure, a direction along a wall defining the vacuum space may include a longitudinal direction of the vacuum space and a height direction of the vacuum space. The height direction of the vacuum space may be defined as any one direction among virtual lines connecting the first space to the second space to be described later while passing through the vacuum space. The longitudinal direction of the vacuum space may be defined as a direction perpendicular to the set height direction of the vacuum space. In the present disclosure, that an object A is connected to an object B means that at least a portion of the object A and at least a portion of the object B are directly connected to each other, or that at least a portion of the object A and at least a portion of the object B are connected to each other through an intermedium interposed between the objects A and B. The intermedium may be provided on at least one of the object A or the object B. The connection may include that the object A is connected to the intermedium, and the intermedium is connected to the object B. A portion of the intermedium may include a portion connected to either one of the object A and the object B. The other portion of the intermedium may include a portion connected to the other of the object A and the object B. As a modified example, the connection of the object A to the object B may include that the object A and the object B are integrally prepared in a shape connected in the above-described manner. In the present disclosure, an embodiment of the connection may be support, combine, or a seal, which will be described later. In the present disclosure, that the object A is supported by the object B means that the object A is restricted in movement by the object B in one or more of the +X, −X, +Y, −Y, +Z, and −Z axis directions. In the present invention, an embodiment of the support may be the combine or seal, which will be described later. In the present invention, that the object A is combined with the object B may define that the object A is restricted in movement by the object B in one or more of the X, Y, and Z-axis directions. In the present disclosure, an embodiment of the combining may be the sealing to be described later. In the present disclosure, that the object A is sealed to the object B may define a state in which movement of a fluid is not allowed at the portion at which the object A and the object B are connected. In the present disclosure, one or more objects, i.e., at least a portion of the object A and the object B, may be defined as including a portion of the object A, the whole of the object A, a portion of the object B, the whole of the object B, a portion of the object A and a portion of the object B, a portion of the object A and the whole of the object B, the whole of the object A and a portion of the object B, and the whole of the object A and the whole of the object B. In the present disclosure, that the plate A may be a wall defining the space A may be defined as that at least a portion of the plate A may be a wall defining at least a portion of the space A. That is, at least a portion of the plate A may be a wall forming the space A, or the plate A may be a wall forming at least a portion of the space A. In the present disclosure, a central portion of the object may be defined as a central portion among three divided portions when the object is divided into three sections based on the longitudinal direction of the object. A periphery of the object may be defined as a portion disposed at a left or right side of the central portion among the three divided portions. The periphery of the object may include a surface that is in contact with the central portion and a surface opposite thereto. The opposite side may be defined as a border or edge of the object. Examples of the object may include a vacuum adiabatic body, a plate, a heat transfer resistor, a support, a vacuum space, and various components to be introduced in the present disclosure. In the present disclosure, a degree of heat transfer resistance may indicate a degree to which an object resists heat transfer and may be defined as a value determined by a shape including a thickness of the object, a material of the object, and a processing method of the object. The degree of the heat transfer resistance may be defined as the sum of a degree of conduction resistance, a degree of radiation resistance, and a degree of convection resistance. The vacuum adiabatic body according to the present disclosure may include a heat transfer path defined between spaces having different temperatures, or a heat transfer path defined between plates having different temperatures. For example, the vacuum adiabatic body according to the present disclosure may include a heat transfer path through which cold is transferred from a low-temperature plate to a high-temperature plate. In the present disclosure, when a curved portion includes a first portion extending in a first direction and a second portion extending in a second direction different from the first direction, the curved portion may be defined as a portion that connects the first portion to the second portion (including 90 degrees).
In the present disclosure, the vacuum adiabatic body may optionally include a component coupling portion. The component coupling portion may be defined as a portion provided on the plate to which components are connected to each other. The component connected to the plate may be defined as a penetration portion disposed to pass through at least a portion of the plate and a surface component disposed to be connected to a surface of at least a portion of the plate. At least one of the penetration component or the surface component may be connected to the component coupling portion. The penetration component may be a component that defines a path through which a fluid (electricity, refrigerant, water, air, etc.) passes mainly. In the present disclosure, the fluid is defined as any kind of flowing material. The fluid includes moving solids, liquids, gases, and electricity. For example, the component may be a component that defines a path through which a refrigerant for heat exchange passes, such as a suction line heat exchanger (SLHX) or a refrigerant tube. The component may be an electric wire that supplies electricity to an apparatus. As another example, the component may be a component that defines a path through which air passes, such as a cold duct, a hot air duct, and an exhaust port. As another example, the component may be a path through which a fluid such as coolant, hot water, ice, and defrost water pass. The surface component may include at least one of a peripheral adiabatic body, a side panel, injected foam, a pre-prepared resin, a hinge, a latch, a basket, a drawer, a shelf, a light, a sensor, an evaporator, a front decor, a hotline, a heater, an exterior cover, or another adiabatic body.
As an example to which the vacuum adiabatic body is applied, the present disclosure may include an apparatus having the vacuum adiabatic body. Examples of the apparatus may include an appliance. Examples of the appliance may include home appliances including a refrigerator, a cooking appliance, a washing machine, a dishwasher, and an air conditioner, etc. As an example in which the vacuum adiabatic body is applied to the apparatus, the vacuum adiabatic body may constitute at least a portion of a body and a door of the apparatus. As an example of the door, the vacuum adiabatic body may constitute at least a portion of a general door and a door-in-door (DID) that is in direct contact with the body. Here, the door-in-door may mean a small door placed inside the general door. As another example to which the vacuum adiabatic body is applied, the present disclosure may include a wall having the vacuum adiabatic body. Examples of the wall may include a wall of a building, which includes a window.
Hereinafter, the present disclosure will be described in detail with reference to the accompanying drawings. Each of the drawings accompanying the embodiment may be different from, exaggerated, or simply indicated from an actual article, and detailed components may be indicated with simplified features. The embodiment should not be interpreted as being limited only to the size, structure, and shape presented in the drawings. In the embodiments accompanying each of the drawings, unless the descriptions conflict with each other, some configurations in the drawings of one embodiment may be applied to some configurations of the drawings in another embodiment, and some structures in one embodiment may be applied to some structures in another embodiment. In the description of the drawings for the embodiment, the same reference numerals may be assigned to different drawings as reference numerals of specific components constituting the embodiment. Components having the same reference number may perform the same function. For example, the first plate constituting the vacuum adiabatic body has a portion corresponding to the first space throughout all embodiments and is indicated by reference number 10. The first plate may have the same number for all embodiments and may have a portion corresponding to the first space, but the shape of the first plate may be different in each embodiment. Not only the first plate, but also the side plate, the second plate, and another adiabatic body may be understood as well.
Referring to
The plate may be provided as one portion or may be provided to include at least two portions connected to each other. As a first example, the plate may include at least two portions connected to each other in a direction along a wall defining the vacuum space. Any one of the two portions may include a portion (e.g., a first portion) defining the vacuum space. The first portion may be a single portion or may include at least two portions that are sealed to each other. The other one of the two portions may include a portion (e.g., a second portion) extending from the first portion of the first plate in a direction away from the vacuum space or extending in an inner direction of the vacuum space. As a second example, the plate may include at least two layers connected to each other in a thickness direction of the plate. Any one of the two layers may include a layer (e.g., the first portion) defining the vacuum space. The other one of the two layers may include a portion (e.g., the second portion) provided in an external space (e.g., a first space and a second space) of the vacuum space. In this case, the second portion may be defined as an outer cover of the plate. The other one of the two layers may include a portion (e.g., the second portion) provided in the vacuum space. In this case, the second portion may be defined as an inner cover of the plate.
The plate may include a first plate 10 and a second plate 20. One surface of the first plate (the inner surface of the first plate) provides a wall defining the vacuum space, and the other surface (the outer surface of the first plate) of the first plate A wall defining the first space may be provided. The first space may be a space provided in the vicinity of the first plate, a space defined by the apparatus, or an internal space of the apparatus. In this case, the first plate may be referred to as an inner case. When the first plate and the additional member define the internal space, the first plate and the additional member may be referred to as an inner case. The inner case may include two or more layers. In this case, one of the plurality of layers may be referred to as an inner panel. One surface of the second plate (the inner surface of the second plate) provides a wall defining the vacuum space, and the other surface (the outer surface of the first plate) of the second plate A wall defining the second space may be provided. The second space may be a space provided in vicinity of the second plate, another space defined by the apparatus, or an external space of the apparatus. In this case, the second plate may be referred to as an outer case. When the second plate and the additional member define the external space, the second plate and the additional member may be referred to as an outer case. The outer case may include two or more layers. In this case, one of the plurality of layers may be referred to as an outer panel. The second space may be a space having a temperature higher than that of the first space or a space having a temperature lower than that of the first space. Optionally, the plate may include a side plate 15. In
The plate may optionally include a curved portion. In the present disclosure, the plate including a curved portion may be referred to as a bent plate. The curved portion may include at least one of the first plate, the second plate, the side plate, between the first plate and the second plate, between the first plate and the side plate, or between the second plate and the side plate. The plate may include at least one of a first curved portion or a second curved portion, an example of which is as follows. First, the side plate may include the first curved portion. A portion of the first curved portion may include a portion connected to the first plate. Another portion of the first curved portion may include a portion connected to the second curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be large. The other portion of the first curved portion may be connected to an additional straight portion or an additional curved portion, which are provided between the first curved portion and the second curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be small. Second, the side plate may include the second curved portion. A portion of the second curved portion may include a portion connected to the second plate. The other portion of the second curved portion may include a portion connected to the first curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be large. The other portion of the second curved portion may be connected to an additional straight portion or an additional curved portion, which are provided between the first curved portion and the second curved portion. In this case, a curvature radius of each of the first curved portion and the second curved portion may be small. Here, the straight portion may be defined as a portion having a curvature radius greater than that of the curved portion. The straight portion may be understood as a portion having a perfect plane or a curvature radius greater than that of the curved portion. Third, the first plate may include the first curved portion. A portion of the first curved portion may include a portion connected to the side plate. A portion connected to the side plate may be provided at a position that is away from the second plate at a portion at which the first plate extends in the longitudinal direction of the vacuum space. Fourth, the second plate may include the second curved portion. A portion of the second curved portion may include a portion connected to the side plate. A portion connected to the side plate may be provided at a position that is away from the first plate at a portion at which the second plate extends in the longitudinal direction of the vacuum space. The present disclosure may include a combination of any one of the first and second examples described above and any one of the third and fourth examples described above.
In the present disclosure, the vacuum space 50 may be defined as a third space. The vacuum space may be a space in which a vacuum pressure is maintained. In the present disclosure, the expression that a vacuum degree of A is higher than that of B means that a vacuum pressure of A is lower than that of B.
In the present disclosure, the seal 61 may be a portion provided between the first plate and the second plate. Examples of sealing are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. The sealing may include fusion welding for coupling the plurality of objects by melting at least a portion of the plurality of objects. For example, the first plate and the second plate may be welded by laser welding in a state in which a melting bond such as a filler metal is not interposed therebetween, a portion of the first and second plates and a portion of the component coupling portion may be welded by high-frequency brazing or the like, or a plurality of objects may be welded by a melting bond that generates heat. The sealing may include pressure welding for coupling the plurality of objects by a mechanical pressure applied to at least a portion of the plurality of objects. For example, as a component connected to the component coupling portion, an object made of a material having a degree of deformation resistance less than that of the plate may be pressure-welded by a method such as pinch-off.
A machine room 8 may be optionally provided outside the vacuum adiabatic body. The machine room may be defined as a space in which components connected to the cold source are accommodated. Optionally, the vacuum adiabatic body may include a port 40. The port may be provided at any one side of the vacuum adiabatic body to discharge air of the vacuum space 50. Optionally, the vacuum adiabatic body may include a conduit 64 passing through the vacuum space 50 to install components connected to the first space and the second space.
The supports 30, 31, 33, and 35 may be provided to support at least a portion of the plate and a heat transfer resistor to be described later, thereby reducing deformation of at least some of the vacuum space 50, the plate, and the heat transfer resistor to be described later due to external force. The external force may include at least one of a vacuum pressure or external force excluding the vacuum pressure. When the deformation occurs in a direction in which a height of the vacuum space is lower, the support may reduce an increase in at least one of radiant heat conduction, gas heat conduction, surface heat conduction, or support heat conduction, which will be described later. The support may be an object provided to maintain a gap between the first plate and the second plate or an object provided to support the heat transfer resistor. The support may have a degree of deformation resistance greater than that of the plate or be provided to a portion having weak degree of deformation resistance among portions constituting the vacuum adiabatic body, the apparatus having the vacuum adiabatic body, and the wall having the vacuum adiabatic body. According to an embodiment, a degree of deformation resistance represents a degree to which an object resists deformation due to external force applied to the object and is a value determined by a shape including a thickness of the object, a material of the object, a processing method of the object, and the like. Examples of the portions having the weak degree of deformation resistance include the vicinity of the curved portion defined by the plate, at least a portion of the curved portion, the vicinity of an opening defined in the body of the apparatus, which is provided by the plate, or at least a portion of the opening. The support may be disposed to surround at least a portion of the curved portion or the opening or may be provided to correspond to the shape of the curved portion or the opening. However, it is not excluded that the support is provided in other portions. The opening may be understood as a portion of the apparatus including the body and the door capable of opening or closing the opening defined in the body.
An example in which the support is provided to support the plate is as follows. First, at least a portion of the support may be provided in a space defined inside the plate. The plate may include a portion including a plurality of layers, and the support may be provided between the plurality of layers. Optionally, the support may be provided to be connected to at least a portion of the plurality of layers or be provided to support at least a portion of the plurality of layers. Second, at least a portion of the support may be provided to be connected to a surface defined on the outside of the plate. The support may be provided in the vacuum space or an external space of the vacuum space. For example, the plate may include a plurality of layers, and the support may be provided as any one of the plurality of layers. Optionally, the support may be provided to support the other one of the plurality of layers. For example, the plate may include a plurality of portions extending in the longitudinal direction, and the support may be provided as any one of the plurality of portions. Optionally, the support may be provided to support the other one of the plurality of parts. As further another example, the support may be provided in the vacuum space or the external space of the vacuum space as a separate component, which is distinguished from the plate. Optionally, the support may be provided to support at least a portion of a surface defined on the outside of the plate. Optionally, the support may be provided to support one surface of the first plate and one surface of the second plate, and one surface of the first plate and one surface of the second plate may be provided to face each other. Third, the support may be provided to be integrated with the plate. An example in which the support is provided to support the heat transfer resistor may be understood instead of the example in which the support is provided to support the plate. A duplicated description will be omitted.
An example of the support in which heat transfer through the support is designed to be reduced is as follows. First, at least a portion of the components disposed in the vicinity of the support may be provided so as not to be in contact with the support or provided in an empty space provided by the support. Examples of the components include a tube or component connected to the heat transfer resistor to be described later, an exhaust port, a getter port, a tube or component passing through the vacuum space, or a tube or component of which at least a portion is disposed in the vacuum space. Examples of the empty space may include an empty space provided in the support, an empty space provided between the plurality of supports, and an empty space provided between the support and a separate component that is distinguished from the support. Optionally, at least a portion of the component may be disposed in a through-hole defined in the support, be disposed between the plurality of bars, be disposed between the plurality of connection plates, or be disposed between the plurality of support plates. Optionally, at least a portion of the component may be disposed in a spaced space between the plurality bars, be disposed in a spaced space between the plurality of connection plates, or be disposed in a spaced space between the plurality of support plates. Second, the adiabatic body may be provided on at least a portion of the support or in the vicinity of at least a portion of the support. The adiabatic body may be provided to be in contact with the support or provided so as not to be in contact with the support. The adiabatic body may be provided at a portion in which the support and the plate are in contact with each other. The adiabatic body may be provided on at least a portion of one surface and the other surface of the support or be provided to cover at least a portion of one surface and the other surface of the support. The adiabatic body may be provided on at least a portion of a periphery of one surface and a periphery of the other surface of the support or be provided to cover at least a portion of a periphery of one surface and a periphery of the other surface of the support. The support may include a plurality of bars, and the adiabatic body may be disposed on an area from a point at which any one of the plurality of bars is disposed to a midpoint between the one bar and the surrounding bars. Third, when cold is transferred through the support, a heat source may be disposed at a position at which the heat adiabatic body described in the second example is disposed. When a temperature of the first space is lower than a temperature of the second space, the heat source may be disposed on the second plate or in the vicinity of the second plate. When heat is transmitted through the support, a cold source may be disposed at a position at which the heat adiabatic body described in the second example is disposed. When a temperature of the first space is higher than a temperature of the second space, the cold source may be disposed on the second plate or in the vicinity of the second plate. As fourth example, the support may include a portion having heat transfer resistance higher than a metal or a portion having heat transfer resistance higher than the plate. The support may include a portion having heat transfer resistance less than that of another adiabatic body. The support may include at least one of a non-metal material, PPS, and glass fiber (GF), low outgassing PC, PPS, or LCP. This is done for a reason in which high compressive strength, low outgassing, and a water absorption rate, low thermal conductivity, high compressive strength at a high temperature, and excellent workability are being capable of obtained.
Examples of the support may be the bars 30 and 31, the connection plate 35, the support plate 35, a porous material 33, and a filler 33. In this embodiment, the support may include any one of the above examples, or an example in which at least two examples are combined. As first example, the support may include bars 30 and 31. The bar may include a portion extending in a direction in which the first plate and the second plate are connected to each other to support a gap between the first plate and the second plate. The bar may include a portion extending in a height direction of the vacuum space and a portion extending in a direction that is substantially perpendicular to the direction in which the plate extends. The bar may be provided to support only one of the first plate and the second plate or may be provided both the first plate and the second plate. For example, one surface of the bar may be provided to support a portion of the plate, and the other surface of the bar may be provided so as not to be in contact with the other portion of the plate. As another example, one surface of the bar may be provided to support at least a portion of the plate, and the other surface of the bar may be provided to support the other portion of the plate. The support may include a bar having an empty space therein or a plurality of bars, and an empty space are provided between the plurality of bars. In addition, the support may include a bar, and the bar may be disposed to provide an empty space between the bar and a separate component that is distinguished from the bar. The support may selectively include a connection plate 35 including a portion connected to the bar or a portion connecting the plurality of bars to each other. The connection plate may include a portion extending in the longitudinal direction of the vacuum space or a portion extending in the direction in which the plate extends. An XZ-plane cross-sectional area of the connection plate may be greater than an XZ-plane cross-sectional area of the bar. The connection plate may be provided on at least one of one surface and the other surface of the bar or may be provided between one surface and the other surface of the bar. At least one of one surface and the other surface of the bar may be a surface on which the bar supports the plate. The shape of the connection plate is not limited. The support may include a connection plate having an empty space therein or a plurality of connection plates, and an empty space are provided between the plurality of connection plates. In addition, the support may include a connection plate, and the connection plate may be disposed to provide an empty space between the connection plate and a separate component that is distinguished from the connection plate. As a second example, the support may include a support plate 35. The support plate may include a portion extending in the longitudinal direction of the vacuum space or a portion extending in the direction in which the plate extends. The support plate may be provided to support only one of the first plate and the second plate or may be provided both the first plate and the second plate. For example, one surface of the support plate may be provided to support a portion of the plate, and the other surface of the support plate may be provided so as not to be in contact with the other portion of the plate. As another example, one surface of the support plate may be provided to support at least a portion of the plate, and the other surface of the support plate may be provided to support the other portion of the plate. A cross-sectional shape of the support plate is not limited. The support may include a support plate having an empty space therein or a plurality of support plates, and an empty space are provided between the plurality of support plates. In addition, the support may include a support plate, and the support plate may be disposed to provide an empty space between the support plate and a separate component that is distinguished from the support plate. As a third example, the support may include a porous material 33 or a filler 33. The inside of the vacuum space may be supported by the porous material or the filler. The inside of the vacuum space may be completely filled by the porous material or the filler. The support may include a plurality of porous materials or a plurality of fillers, and the plurality of porous materials or the plurality of fillers may be disposed to be in contact with each other. When an empty space is provided inside the porous material, provided between the plurality of porous materials, or provided between the porous material and a separate component that is distinguished from the porous material, the porous material may be understood as including any one of the aforementioned bar, connection plate, and support plate. When an empty space is provided inside the filler, provided between the plurality of fillers, or provided between the filler and a separate component that is distinguished from the filler, the filler may be understood as including any one of the aforementioned bar, connection plate, and support plate. The support according to the present disclosure may include any one of the above examples or an example in which two or more examples are combined.
Referring to
The heat transfer resistors 32, 33, 60, and 63 may be objects that reduce an amount of heat transfer between the first space and the second space or objects that reduce an amount of heat transfer between the first plate and the second plate. The heat transfer resistor may be disposed on a heat transfer path defined between the first space and the second space or be disposed on a heat transfer path formed between the first plate and the second plate. The heat transfer resistor may include a portion extending in a direction along a wall defining the vacuum space or a portion extending in a direction in which the plate extends. Optionally, the heat transfer resistor may include a portion extending from the plate in a direction away from the vacuum space. The heat transfer resistor may be provided on at least a portion of the periphery of the first plate or the periphery of the second plate or be provided on at least a portion of an edge of the first plate or an edge of the second plate. The heat transfer resistor may be provided at a portion, in which the through-hole is defined, or provided as a tube connected to the through-hole. A separate tube or a separate component that is distinguished from the tube may be disposed inside the tube. The heat transfer resistor may include a portion having heat transfer resistance greater than that of the plate. In this case, adiabatic performance of the vacuum adiabatic body may be further improved. A shield 62 may be provided on the outside of the heat transfer resistor to be insulated. The inside of the heat transfer resistor may be insulated by the vacuum space. The shield may be provided as a porous material or a filler that is in contact with the inside of the heat transfer resistor. The shield may be an adiabatic structure that is exemplified by a separate gasket placed outside the inside of the heat transfer resistor. The heat transfer resistor may be a wall defining the third space.
An example in which the heat transfer resistor is connected to the plate may be understood as replacing the support with the heat transfer resistor in an example in which the support is provided to support the plate. A duplicate description will be omitted. The example in which the heat transfer resistor is connected to the support may be understood as replacing the plate with the support in the example in which the heat transfer resistor is connected to the plate. A duplicate description will be omitted. The example of reducing heat transfer via the heat transfer body may be applied as a substitute the example of reducing the heat transfer via the support, and thus, the same explanation will be omitted.
In the present disclosure, the heat transfer resistor may be one of a radiation resistance sheet 32, a porous material 33, a filler 33, and a conductive resistance sheet. In the present disclosure, the heat transfer resistor may include a combination of at least two of the radiation resistance sheet 32, the porous material 33, the filler 33, and the conductive resistance sheet. As a first example, the heat transfer resistor may include a radiation resistance sheet 32. The radiation resistance sheet may include a portion having heat transfer resistance greater than that of the plate, and the heat transfer resistance may be a degree of resistance to heat transfer by radiation. The support may perform a function of the radiation resistance sheet together. A conductive resistance sheet to be described later may perform the function of the radiation resistance sheet together. As a second example, the heat transfer resistor may include conduction resistance sheets 60 and 63. The conductive resistance sheet may include a portion having heat transfer resistance greater than that of the plate, and the heat transfer resistance may be a degree of resistance to heat transfer by conduction. For example, the conductive resistance sheet may have a thickness less than that of at least a portion of the plate. As another example, the conductive resistance sheet may include one end and the other end, and a length of the conductive resistance sheet may be longer than a straight distance connecting one end of the conductive resistance sheet to the other end of the conductive resistance sheet. As another example, the conductive resistance sheet may include a material having resistance to heat transfer greater than that of the plate by conduction. As another example, the heat transfer resistor may include a portion having a curvature radius less than that of the plate.
Referring to
While the exhaust process is being performed, an outgassing process, which is a process in which a gas of the vacuum space is discharged, or a potential gas remaining in the components of the vacuum adiabatic body is discharged, may be performed. As an example of the outgassing process, the exhaust process may include at least one of heating or drying the vacuum adiabatic body, providing a vacuum pressure to the vacuum adiabatic body, or providing a getter to the vacuum adiabatic body. In this case, it is possible to promote the vaporization and exhaust of the potential gas remaining in the component provided in the vacuum space. The exhaust process may include a process of cooling the vacuum adiabatic body. The cooling process may be performed after the process of heating or drying the vacuum adiabatic body is performed. The process of heating or drying the vacuum adiabatic body process of providing the vacuum pressure to the vacuum adiabatic body may be performed together. The process of heating or drying the vacuum adiabatic body and the process of providing the getter to the vacuum adiabatic body may be performed together. After the process of heating or drying the vacuum adiabatic body is performed, the process of cooling the vacuum adiabatic body may be performed. The process of providing the vacuum pressure to the vacuum adiabatic body and the process of providing the getter to the vacuum adiabatic body may be performed so as not to overlap each other. For example, after the process of providing the vacuum pressure to the vacuum adiabatic body is performed, the process of providing the getter to the vacuum adiabatic body may be performed. When the vacuum pressure is provided to the vacuum adiabatic body, a pressure of the vacuum space may drop to a certain level and then no longer drop. Here, after stopping the process of providing the vacuum pressure to the vacuum adiabatic body, the getter may be input. As an example of stopping the process of providing the vacuum pressure to the vacuum adiabatic body, an operation of a vacuum pump connected to the vacuum space may be stopped. When inputting the getter, the process of heating or drying the vacuum adiabatic body may be performed together. Through this, the outgassing may be promoted. As another example, after the process of providing the getter to the vacuum adiabatic body is performed, the process of providing the vacuum pressure to the vacuum adiabatic body may be performed.
The time during which the vacuum adiabatic body vacuum exhaust process is performed may be referred to as a vacuum exhaust time. The vacuum exhaust time includes at least one of a time Δ1 during which the process of heating or drying the vacuum adiabatic body is performed, a time Δt2 during which the process of maintaining the getter in the vacuum adiabatic body is performed, of a time Δt3 during which the process of cooling the vacuum adiabatic body is performed. Examples of times Δt1, Δt2, and Δt3 are as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. In the vacuum adiabatic body vacuum exhaust process, the time Δt1 may be a time t1a or more and a time t1b or less. As a first example, the time t1a may be greater than or equal to about hr and less than or equal to about 0.5 hr. The time t1b may be greater than or equal to about 1 hr and less than or equal to about 24.0 hr. The time Δt1 may be about 0.3 hr or more and about 12.0 hr or less. The time Δt1 may be about 0.4 hr or more and about 8.0 hr or less. The time Δt1 may be about 0.5 hr or more and about 4.0 hr or less. In this case, even if the Δt1 is kept as short as possible, the sufficient outgassing may be applied to the vacuum adiabatic body. For example, this case may include a case in which a component of the vacuum adiabatic body, which is exposed to the vacuum space, among the components of the vacuum adiabatic body, has an outgassing rate (%) less than that of any one of the component of the vacuum adiabatic body, which is exposed to the external space of the vacuum space. Specifically, the component exposed to the vacuum space may include a portion having a outgassing rate less than that of a thermoplastic polymer. More specifically, the support or the radiation resistance sheet may be disposed in the vacuum space, and the outgassing rate of the support may be less than that of the thermoplastic plastic. As another example, this case may include a case in which a component of the vacuum adiabatic body, which is exposed to the vacuum space, among the components of the vacuum adiabatic body, has a max operating temperature (° C.) greater than that of any one of the component of the vacuum adiabatic body, which is exposed to the external space of the vacuum space. In this case, the vacuum adiabatic body may be heated to a higher temperature to increase in outgassing rate. For example, the component exposed to the vacuum space may include a portion having an operating temperature greater than that of the thermoplastic polymer. As a more specific example, the support or the radiation resistance sheet may be disposed in the vacuum space, and a use temperature of the support may be higher than that of the thermoplastic plastic. As another example, among the components of the vacuum adiabatic body, the component exposed to the vacuum space may contain more metallic portion than a non-metallic portion. That is, a mass of the metallic portion may be greater than a mass of the non-metallic portion, a volume of the metallic portion may be greater than a volume of the non-metallic portion, or an area of the metallic portion exposed to the vacuum space may be greater than an area exposed to the non-metallic portion of the vacuum space. When the components exposed to the vacuum space are provided in plurality, the sum of the volume of the metal material included in the first component and the volume of the metal material included in the second component may be greater than that of the volume of the non-metal material included in the first component and the volume of the non-metal material included in the second component. When the components exposed to the vacuum space are provided in plurality, the sum of the mass of the metal material included in the first component and the mass of the metal material included in the second component may be greater than that of the mass of the nonmetal material included in the first component and the mass of the non-metal material included in the second component. When the components exposed to the vacuum space are provided in plurality, the sum of the area of the metal material, which is exposed to the vacuum space and included in the first component, and an area of the metal material, which is exposed to the vacuum space and included in the second component, may be greater than that of the area of the non-metal material, which is exposed to the vacuum space and included in the first component, and an area of the non-metal material, which is exposed to the vacuum space and included in the second component. As a second example, the time t1a may be greater than or equal to about 0.5 hr and less than or equal to about 1 hr. The time t1b may be greater than or equal to about 24.0 hr and less than or equal to about 65 hr. The time Δt1 may be about 1.0 hr or more and about 48.0 hr or less. The time Δt1 may be about 2 hr or more and about 24.0 hr or less. The time Δt1 may be about 3 hr or more and about 12.0 hr or less. In this case, it may be the vacuum adiabatic body that needs to maintain the Δt1 as long as possible. In this case, a case opposite to the examples described in the first example or a case in which the component exposed to the vacuum space is made of a thermoplastic material may be an example. A duplicated description will be omitted. In the vacuum adiabatic body vacuum exhaust process, the time Δt1 may be a time t1a or more and a time t1b or less. The time t2a may be greater than or equal to about 0.1 hr and less than or equal to about 0.3 hr. The time t2b may be greater than or equal to about 1 hr and less than or equal to about 5.0 hr. The time Δt2 may be about 0.2 hr or more and about 3.0 hr or less. The time Δt2 may be about 0.3 hr or more and about 2.0 hr or less. The time Δt2 may be about 0.5 hr or more and about 1.5 hr or less. In this case, even if the time Δt2 is kept as short as possible, the sufficient outgassing through the getter may be applied to the vacuum adiabatic body. In the vacuum adiabatic body vacuum exhaust process, the time Δt3 may be a time t3a or more and a time t3b or less. The time t2a may be greater than or equal to about 0.2 hr and less than or equal to about 0.8 hr. The time t2b may be greater than or equal to about 1 hr and less than or equal to about 65.0 hr. The tine Δt3 may be about 0.2 hr or more and about 48.0 hr or less. The time Δt3 may be about 0.3 hr or more and about 24.0 hr or less. The time Δt3 may be about 0.4 hr or more and about 12.0 hr or less. The time Δt3 may be about 0.5 hr or more and about 5.0 hr or less. After the heating or drying process is performed during the exhaust process, the cooling process may be performed. For example, when the heating or drying process is performed for a long time, the time Δt3 may be long. The vacuum adiabatic body according to the present disclosure may be manufactured so that the time Δt1 is greater than the time Δt2, the time Δt1 is less than or equal to the time Δt3, or the time Δt3 is greater than the time Δt2. The following relational expression is satisfied: Δt2<Δt1≤Δt3. The vacuum adiabatic body according to an embodiment may be manufactured so that the relational expression: Δt1+Δt2+Δt3 may be greater than or equal to about 0.3 hr and less than or equal to about 70 hr, be greater than or equal to about 1 hr and less than or equal to about 65 hr, or be greater than or equal to about 2 hr and less than or equal to about 24 hr. The relational expression: Δt1+Δt2+Δt3 may be manufactured to be greater than or equal to about 3 hr and less than or equal to about 6 hr.
An example of the vacuum pressure condition during the exhaust process is as follows. The present disclosure may be any one of the following examples or a combination of two or more examples. A minimum value of the vacuum pressure in the vacuum space during the exhaust process may be greater than about 1.8E-6 Torr. The minimum value of the vacuum pressure may be greater than about 1.8E-6 Torr and less than or equal to about 1.0E-4 Torr, be greater than about 0.5E-6 Torr and less than or equal to about 1.0E-4 Torr, or be greater than about 0.5E-6 Torr and less than or equal to about 0.5E-5 Torr. The minimum value of the vacuum pressure may be greater than about 0.5E-6 Torr and less than about 1.0E-5 Torr. As such, the limitation in which the minimum value of the vacuum pressure provided during the exhaust process is because, even if the pressure is reduced through the vacuum pump during the exhaust process, the decrease in vacuum pressure is slowed below a certain level. As an embodiment, after the exhaust process is performed, the vacuum pressure of the vacuum space may be maintained at a pressure greater than or equal to about 1.0E-5 Torr and less than or equal to about 5.0E-1 Torr. The maintained vacuum pressure may be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-1 Torr, be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-2 Torr, be greater than or equal to about 1.0E-4 Torr and less than or equal to about 1.0E-2 Torr, or be greater than or equal to about 1.0E-5 Torr and less than or equal to about 1.0E-3 Torr. As a result of predicting the change in vacuum pressure with an accelerated experiment of two example products, one product may be provided so that the vacuum pressure is maintained below about 1.0E-04Torr even after about 16.3 years, and the other product may be provided so that the vacuum pressure is maintained below about 1.0E-04 Torr even after about 17.8 years. As described above, the vacuum pressure of the vacuum adiabatic body may be used industrially only when it is maintained below a predetermined level even if there is a change over time.
Referring to
Referring to
The heat transfer path may pass through the extension portion at at least a portion of the first portion 101 of the first plate, the first portion 201 of the second plate, or the first portion 151 of the side plate. The first portion may include a portion defining the vacuum space. The extension portions 102, 152, and 202 may include portions extending in a direction away from the first portion. The extension portion may include a side portion of the vacuum adiabatic body, a side portion of the plate having a higher temperature among the first and second plates, or a portion extending toward the side portion of the vacuum space 50. The extension portion may include a front portion of the vacuum adiabatic body, a front portion of the plate having a higher temperature among the first and second plates, or a front portion extending in a direction away from the front portion of the vacuum space 50. Through this, it is possible to reduce generation of dew on the front portion. The vacuum adiabatic body or the vacuum space 50 may include first and second surfaces having different temperatures from each other. The temperature of the first surface may be lower than that of the second surface. For example, the first surface may be the first plate, and the second surface may be the second plate. The extension portion may extend in a direction away from the second surface or include a portion extending toward the first surface. The extension portion may include a portion, which is in contact with the second surface, or a portion extending in a state of being in contact with the second surface. The extension portion may include a portion extending to be spaced apart from the two surfaces. The extension portion may include a portion having heat transfer resistance greater than that of at least a portion of the plate or the first surface. The extension portion may include a plurality of portions extending in different directions. For example, the extension portion may include a second portion 202 of the second plate and a third portion 203 of the second plate. The third portion may also be provided on the first plate or the side plate. Through this, it is possible to increase in heat transfer resistance by lengthening the heat transfer path. In the extension portion, the above-described heat transfer resistor may be disposed. Another adiabatic body may be disposed outside the extending portion. Through this, the extension portion may reduce generation of dew on the second surface. Referring to
Optionally, the heat transfer path may pass through portions 205, 153, and 104, each of which is branched from at least a portion of the first plate, the second plate, or the side plate. Here, the branched heat transfer path means a heat transfer path through which heat flows to be separated in a different direction from the heat transfer path through which heat flows along the plate. The branched portion may be disposed in a direction away from the vacuum space 50. The branched portion may be disposed in a direction toward the inside of the vacuum space 50. The branched portion may perform the same function as the extension portion described with reference to
Optionally, the vacuum adiabatic body may be manufactured by a vacuum adiabatic body component preparation process in which the first plate and the second plate are prepared in advance. Optionally, the vacuum adiabatic body may be manufactured by a vacuum adiabatic body component assembly process in which the first plate and the second plate are assembled. Optionally, the vacuum adiabatic body may be manufactured by a vacuum adiabatic body vacuum exhaust process in which a gas in the space defined between the first plate and the second plate is discharged. Optionally, after the vacuum adiabatic body component preparation process is performed, the vacuum adiabatic body component assembly process or the vacuum adiabatic body exhaust process may be performed. Optionally, after the vacuum adiabatic body component assembly process is performed, the vacuum adiabatic body vacuum exhaust process may be performed. Optionally, the vacuum adiabatic body may be manufactured by the vacuum adiabatic body component sealing process (S3) in which the space between the first plate and the second plate is sealed. The vacuum adiabatic body component sealing process may be performed before the vacuum adiabatic body vacuum exhaust process (S4). The vacuum adiabatic body may be manufactured as an object with a specific purpose by an apparatus assembly process (S5) in which the vacuum adiabatic body is combined with the components constituting the apparatus. The apparatus assembly process may be performed after the vacuum adiabatic body vacuum exhaust process. Here, the components constituting the apparatus means components constituting the apparatus together with the vacuum adiabatic body.
The vacuum adiabatic body component preparation process (S1) is a process in which components constituting the vacuum adiabatic body are prepared or manufactured. Examples of the components constituting the vacuum adiabatic body may include various components such as a plate, a support, a heat transfer resistor, and a tube. The vacuum adiabatic body component assembly process (S2) is a process in which the prepared components are assembled. The vacuum adiabatic body component assembly process may include a process of disposing at least a portion of the support and the heat transfer resistor on at least a portion of the plate. For example, the vacuum adiabatic body component assembly process may include a process of disposing at least a portion of the support and the heat transfer resistor between the first plate and the second plate. Optionally, the vacuum adiabatic body component assembly process may include a process of disposing a penetration component on at least a portion of the plate. For example, the vacuum adiabatic body component assembly process may include a process of disposing the penetration component or a surface component between the first and second plates. After the penetration component may be disposed between the first plate and the second plate, the penetration component may be connected or sealed to the penetration component coupling portion.
An example of a vacuum adiabatic body vacuum exhaust process vacuum is as follows. The present disclosure may be any one of the, examples or a combination of two or more examples. The vacuum adiabatic body vacuum exhaust process may include at least one of a process of inputting the vacuum adiabatic body into an exhaust passage, a getter activation process, a process of checking vacuum leakage and a process of closing the exhaust port. The process of forming the coupling part may be performed in at least one of the vacuum adiabatic body component preparation process, the vacuum adiabatic body component assembly process, or the apparatus assembly process. Before the vacuum adiabatic body exhaust process is performed, a process of washing the components constituting the vacuum adiabatic body may be performed. Optionally, the washing process may include a process of applying ultrasonic waves to the components constituting the vacuum adiabatic body or a process of providing ethanol or a material containing ethanol to surfaces of the components constituting the vacuum adiabatic body. The ultrasonic wave may have an intensity between about 10 kHz and about 50 kHz. A content of ethanol in the material may be about 50% or more. For example, the content of ethanol in the material may range of about 50% to about 90%. As another example, the content of ethanol in the material may range of about 60% to about 80%. As another example, the content of ethanol in the material may be range of about 65% to about 75%. Optionally, after the washing process is performed, a process of drying the components constituting the vacuum adiabatic body may be performed. Optionally, after the washing process is performed, a process of heating the components constituting the vacuum adiabatic body may be performed.
The contents described in
Referring to
In order to prevent dew formation, a first heater 85 for preventing dew formation may be installed on a front portion of the second plate 20. A larger amount of heat of the first heater 85 may be conducted more quickly than other parts, for example, a foam insulator through the plate. The first heater 85 may apply heat to prevent dew deformation. In order to prevent dew formation, the first heater 85 may be installed on the additional adiabatic body 90. The first heater 85 may be adjacent to a branch portion from which the second plate 20 and the side plate 15 are branched. The first heater 85 may be adjacent to the first portion 201 of the second plate and the branch portion from which the side plate 15 is branched. The first heater 85 may be adjacent to the second portion 202 of the second plate and the branch portion from which the side plate 15 is branched. The first heater 85 may be adjacent to the second portion 202 of the second plate and the branch portion from which the first portion 201 of the second plate is branched. The first heater 85 may be adjacent to the front portion of the second plate 20. The first heater 85 may be in contact with at least a portion of the second plate 20.
The first heater 85 may provide hot energy to a place in which dew formation occurs. Dew formation may be prevented by the hot energy.
Heat of the first heater 85 may degrade insulation efficiency of the vacuum adiabatic body. To overcome the problem, a sensor 39 may be installed. Using the sensor 39, the first heater 85 may be operated only when necessary. The sensor 39 may be provided in the second plate 20. The sensor 39 may include at least one of a relative humidity sensor 39, an absolute humidity sensor 39, or a temperature sensor 39. The sensor 39 may measure the temperature and humidity of the outside air to determine whether dew formation occurs. For example, when humidity measured by the relative humidity sensor 39 is 70% and a surface temperature of the second plate 20 is 10 degrees, the first heater 85 may be heated at 10% of a total operating rate. For example, when humidity measured by the relative humidity sensor 39 is 80% and a surface temperature of the second plate 20 is 8 degrees, the first heater 85 may be heated at 30% of the total operating rate. In response to a humidity state of the outside air, an operating rate of the first heater 85 may be adjusted. When the humidity of the outside air is high, the operating rate of the first heater 85 may be adjusted to be high.
According to the above configuration, dew formation on the front surface of the vacuum adiabatic body may be prevented while the thickness of the vacuum adiabatic body is reduced. The vacuum adiabatic body may be used in a door of a refrigerator. The second plate 20 may be used in a front surface of the door. Dew formation on a surface of the door may be prevented.
Referring to
In order to prevent dew formation, a second heater 86 for preventing dew formation may be installed on a side portion of the second plate 20. A larger amount of heat of the second heater 86 may be conducted more quickly than other parts, for example, a foam insulator through the plate. The second heater 86 may apply heat to prevent dew deformation. In order to prevent dew formation, the second heater 86 may be installed on the additional adiabatic body 90. The second heater 86 may be adjacent to a first straight portion 221. The second heater 86 may be installed adjacent to an edge of the first straight portion 221. The second heater 86 may be placed adjacent to a side portion of the second plate 20. The second heater 86 may be in contact with at least a portion of the second plate 20. The second heater 86 may provide hot energy to a place in which dew formation occurs. Dew formation may be prevented by the hot energy. According to the above configuration, dew formation on a surface of the vacuum
adiabatic body may be prevented while the thickness of the vacuum adiabatic body is reduced. The vacuum adiabatic body may be used in a door of a refrigerator. The second plate 20 may be used in the door. Dew formation on the side surface of the door may be prevented by the second heater 86. By the second heater 86, the size in left and right directions of the additional adiabatic body 90, that is, the size in a longitudinal direction of the vacuum space 50 may be reduced.
Referring to
The third heater 87 may be installed at a corner of the vacuum adiabatic body. The third heater 87 may transfer heat to a side portion of the door and a front portion of the door.
at least one of the first, second, and third heaters 85, 86, and 87 may provide heat to a portion adjacent to a place at which each heater is placed. The heater may transfer heat to a portion adjacent to the heater. The heater may transfer heat to a portion that is not adjacent to the heater. Dew formation may be prevented by heat provided by the heater. The effect of heat exerted by the heater may be different from each other. The portion adjacent to the heater may have a higher temperature than the portion that is not adjacent to the heater. In order to increase the temperature of the portion that is not adjacent to the heater, the temperature of the portion adjacent to the heater may be higher than necessary. In order to prevent dew formation of the portion that is not adjacent to the hater, the temperature of the portion adjacent to the heater may be higher than necessary. The heater may cause heat loss.
Hereinafter, an embodiment proposed by the above background is proposed. The following embodiment proposes an embodiment for reducing heat loss. The following embodiment proposes an embodiment for preventing dew formation.
Referring to
Heat of the first heater 85 may be conducted through the plate. The first heater 85 may apply heat to prevent dew formation. The first heater 85 may be adjacent to the first portion 201 of the second plate and the branch portion from which the side plate 15 is branched. The first heater 85 may be adjacent to the second portion 202 of the second plate and the branch portion from which the side plate 15 is branched. The first heater 85 for preventing dew formation may be installed in a front portion of the second plate 20.
Heat of the second heater 86 may be conducted through the plate. The second heater 86 may apply heat to prevent dew formation. The second heater 86 may be installed adjacent to the first straight portion 221. The second heater 86 may be installed adjacent to an edge of the first straight portion 221. The second heater 86 may be placed adjacent to the side portion of the second plate 20. The second heater 86 may be in contact with at least a portion of the second plate 20. The second heater 86 for preventing dew formation may be installed in the side portion of the second plate 20.
According the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the first heater 85 is installed alone. According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the second heater 86 is installed alone. There is no need for either heater to overheat to transfer heat away. The heater is insulated with the additional adiabatic body, and thus this phenomenon may become apparent.
Referring to
The third heater 87 may be provided at a connection portion between the second portion 202 of the second plate and the third portion 203 of the second plate. The third heater 87 may transfer heat to the front side of the second plate 20 and the side portion of the second plate 20. The third heater 87 may be installed at a corner of the vacuum adiabatic body. The third heater 87 may transfer heat to the side portion of the door and the front portion of the door.
According the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the second heater 86 is installed alone. According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the third heater 87 is installed alone. There is no need for either heater to overheat to transfer heat away. The heater is insulated with the additional adiabatic body, and thus this phenomenon may become apparent.
Referring to
The first heater 85 for preventing dew formation may be installed on the front portion of the second plate 20. A larger amount of heat of the first heater 85 may be conducted more quickly than other parts, for example, a foam insulator through the plate. The first heater 85 may apply heat to prevent dew deformation. In order to prevent dew formation, the first heater 85 may be installed on the additional adiabatic body 90. The first heater 85 may be adjacent to a branch portion from which the second plate 20 and the side plate 15 are branched. The first heater 85 may be adjacent to the first portion 201 of the second plate and the branch portion from which the side plate 15 is branched. The first heater 85 may be adjacent to the second portion 202 of the second plate and the branch portion from which the side plate 15 is branched.
According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the third heater 87 is installed alone. According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the first heater 85 is installed alone. There is no need for either heater to overheat to transfer heat away. The heater is insulated with the additional adiabatic body, and thus this phenomenon may become apparent.
Referring to
Referring to
Referring back to
The first heater 85 for preventing dew formation may be installed on the additional adiabatic body 90. A larger amount of heat of the first heater may be conducted more quickly than other parts, for example, a foam insulator through the plate. The first heater 85 may be in contact with at least a portion of the plate. The first heater 85 may apply heat to prevent dew formation. The first heater 85 may be placed adjacent to the gasket 80. The first heater 85 may be placed in the additional adiabatic body 90.
The first heater 85 may provide hot energy to a place at which dew formation occurs. Dew formation may be prevented by the hot energy.
Heat of the first heater 85 may degrade insulation efficiency of the vacuum adiabatic body. To overcome the problem, the sensor 39 may be installed. Using the sensor 39, the first heater 85 may be operated only when necessary. The sensor 39 may be provided in the second plate 20. The sensor 39 may include at least one of a relative humidity sensor, an absolute humidity sensor, or a temperature sensor. The sensor 39 may measure the temperature and humidity of the outside air to determine whether dew formation occurs. For example, when humidity measured by the relative humidity sensor is 70% and a surface temperature of the second plate is 10 degrees, the first heater 85 may be heated at 10% of a total operating rate. For example, when humidity measured by the relative humidity sensor is 80% and a surface temperature of the second plate 20 is 8 degrees, the first heater 85 may be heated at 30% of the total operating rate. In response to a humidity state of the outside air, an operating rate of the first heater 85 may be adjusted. When the humidity of the outside air is high, the operating rate of the first heater 85 may be adjusted to be high.
According to the above configuration, dew formation on the internal surface of the vacuum adiabatic body may be prevented while the thickness of the vacuum adiabatic body is reduced. The vacuum adiabatic body may be used in a door-in-door of a refrigerator. The first heater 85 may heat the periphery of the gasket 80 provided in the internal door 38. Dew formation on the periphery of the gasket 80 may be prevented.
Referring to
According to the above configuration, dew formation on a surface of the vacuum adiabatic body may be prevented while the thickness of the vacuum adiabatic body is reduced. The vacuum adiabatic body may be used in a door-in-door of a refrigerator. The second heater 86 may heat the gasket accommodation surface 103 provided in the internal door 38. Dew formation of the gasket accommodation surface 103 may be prevented.
Referring to
In order to reduce dew formation, the third heater 87 may be provided. The third heater 87 may be provided adjacent to the third extension 221a.
The vacuum adiabatic body may be used in a door-in-door of a refrigerator. The first heater 85 may heat the periphery of the gasket 80 provided in the internal door 38. Dew formation on the periphery of the gasket 80 may be prevented.
The first, second, and third heaters 85, 86, and 87 may provide heat to a portion adjacent to a plate on which each heater is placed. The heater may transfer heat to a portion adjacent to the heater. The heater may transfer heat to a portion that is not adjacent to the heater. Dew formation may be prevented by heat provided by the heater. The effect of heat exerted by the heater may be different from each other. The portion adjacent to the heater may have a higher temperature than the portion that is not adjacent to the heater. In order to increase the temperature of the portion that is not adjacent to the heater, the temperature of the portion adjacent to the heater may be higher than necessary. In order to prevent dew formation of the portion that is not adjacent to the hater, the temperature of the portion adjacent to the heater may be higher than necessary. The heater may cause heat loss.
Hereinafter, an embodiment proposed by the above background is proposed. The following embodiment proposes an embodiment for reducing heat loss. The following embodiment proposes an embodiment for preventing dew formation.
The first heater 85 may be installed in the additional adiabatic body 90. A larger amount of heat of the first heater may be conducted more quickly through the plate than a foam insulator. The first heater 85 may be in contact with at least a portion of the plate. The first heater 85 may be placed adjacent to the gasket 80. The first heater 85 may be placed in the additional adiabatic body 90.
The second heater 86 for preventing dew formation of the gasket accommodation surface 103 may be installed. The second heater 86 may apply heat to prevent dew formation on the gasket accommodation surface 103. According to the present embodiment, the gasket accommodation surface 103 may be intensively heated while the heater is spaced apart from a gasket. The second heater 86 may heat the gasket accommodation surface 103 provided on the internal door 38.
According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the first heater 85 is installed alone. According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the second heater 86 is installed alone. There is no need for either heater to overheat to transfer heat away.
Referring to
According the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the first heater 85 is installed alone. According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the third heater 87 is installed alone. There is no need for either heater to overheat to transfer heat away.
Referring to
According the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the third heater 87 is installed alone. According to the present embodiment, high thermal efficiency may be achieved compared with an embodiment in which the second heater 86 is installed alone. There is no need for either heater to overheat to transfer heat away.
Referring to
The vacuum adiabatic body according to the present embodiment may provide the gasket 80 to the internal panel 111. The internal panel 111 may provide the gasket accommodation surface 103 on which a gasket is accommodated. The gasket 80 may seal the contact portion between the door and the body 2. Dew may be formed on a surface member adjacent to the gasket 80. Dew formation may occur because cold air of the accommodation space is conducted. Cold air transferred through the gasket 80 may be transferred to the periphery of the gasket 80. Cold air transferred through the gasket 80 may be transferred to the gasket accommodation surface 103. By a temperature difference of outside air between the periphery of the gasket 80 and the gasket accommodation surface 103, dew formation may occur on the periphery of the gasket 80 and the gasket accommodation surface 103. The dew may adversely affect product quality, such as damage to aesthetics. The dew may adversely affect product quality, such as corrosion.
The first heater 85 for preventing dew formation may be installed on the additional adiabatic body. A larger amount of heat of the first heater 85 may be conducted more quickly than other parts, for example, a foam insulator through the plate. The first heater 85 may be in contact with at least a portion of the plate. The first heater 85 may apply to prevent dew formation. The first heater 85 may be placed adjacent to the gasket 80. The first heater 85 may be placed in the additional adiabatic body 90.
The first heater 85 may provide hot energy to a place in which dew formation occurs. Dew formation may be prevented by the hot energy. Heat of the first heater 85 may be transferred to the body 2. Heat of the first heater 85 may be radiated to the front portion of the body 2 from the gasket accommodation surface 103. Heat of the first heater 85 may be transferred from the gasket accommodation surface 103 to the front portion of the body 2 by convection. Heat of the first heater 85 may be transmitted from the gasket accommodation surface 103 to the front portion of the body 2 in a conductive manner through the gasket 80. A heat transfer method through radiation may act by the largest degree. Heat transferred to the body 2 may prevent dew formation on a surface of the body. By the heat transferred from the first heater 85, a hotline may not be installed in the body 2.
Referring to
The refrigeration system may not be provided with a hotline for preventing dew formation on a contact surface between the door and the body 2. This is because heat of the first heater 85 is transferred to the body 2. Heat of the first heater 85 may be transferred to all external surface members placed in the gap between the body 2 and the door. The front surface of the body 2 may prevent dew formation using heat transferred from the door. The body 2 may prevent dew formation by the first heater 85.
Referring back to
According to the above configuration, dew formation on the gasket accommodation surface 103, the front surface of the body 2, and a surface of a member in a gap between the door 3 and the body 2 may be prevented while the thickness of the vacuum adiabatic body is reduced.
The second heater 86 for preventing dew formation of the gasket accommodation surface 103 may be installed. The second heater 86 may apply heat to prevent dew formation on the gasket accommodation surface 103. Differently from the case in which the first heater 85 is placed adjacent to the gasket 80, the second heater 86 may not be adjacent to the gasket 80. The second heater 86 may be installed closer to the outer end of the gasket accommodation surface 103 than the inner end.
The second heater 86 may directly heat the first plate 10, and thus a larger amount of heat may be transferred to a side of the body 2. The reliability of prevention of dew formation on the front surface of the body 2 may be improved.
The second heater 86 may be installed with the first heater 85. At least two heaters, for example, the first heater 85 and the second heater 86 may be installed.
Referring
In the comparative example, a hotline in which a refrigerant at high temperature flows may be installed on the front surface of the body 2. Heat radiated from the hotline may prevent dew formation of the body 2 and the door.
Referring to
According to the present embodiment, the second heater may not be installed. The second heater may be installed outside the gasket 80 and may have less dew formation. A sufficient amount of heat may be obtained by the first heater. A simple structure may be provided compared with the case in which the first and second heaters are used. The present embodiment may be applied when an insulation wall of the body is thin. The present embodiment may be applied when the width of the additional adiabatic body is small.
Referring to
According to the present embodiment, the first heater 1 may not be installed. A sufficient amount of heat may be obtained compared with the second heater. A simple structure may be provided compared with the case in which the first and second heaters are used. The present embodiment may be applied when an insulation wall of the body is thin. The present embodiment may be applied when the width of the additional adiabatic body is small. According to the present embodiment, heat transferred to the gasket may be reduced. According to the present embodiment, high thermal efficiency may be expected compared with the case in which only the first heater is installed.
The present disclosure may provide a vacuum adiabatic body applicable to a real life.
Number | Date | Country | Kind |
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10-2020-0144754 | Nov 2020 | KR | national |
10-2020-0144758 | Nov 2020 | KR | national |
10-2020-0144760 | Nov 2020 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2021/015555 | 11/1/2021 | WO |