The invention relates to a vacuum centrifuge of the type specified in the preamble of claim 1, a method for operating this vacuum centrifuge, as specified in claim 19, as well as a method for removing liquids from samples held in sample containers, as specified in claim 22.
Using vacuum centrifuges already known in the art, liquids are removed from biological, organic or inorganic samples in sample containers by evaporation. Evaporating the liquids under vacuum using a vacuum centrifuge has the advantage that the boiling temperature of the liquids is reduced by the vacuum. This means that the liquid evaporates at a lower temperature, so that the biological, organic or inorganic samples are not affected at all, or at least to a lesser extent. In addition, the liquids evaporate more quickly. The centrifugal forces that occur during vacuum centrifugation counteract the so-called foaming of the samples. Such foaming often occurs when the sample has been heated to boiling temperature or close to boiling temperature, especially if there are undissolved substances in the liquid or if dissolved substances begin to precipitate or crystallize above a certain concentration.
A typical vacuum centrifuge, as is disclosed for example in U.S. Pat. No. 4,226,669 B, has a rotor arranged in a vacuum-tight vessel, which rotor is provided with sample container receptacles into which sample containers with samples can be introduced for centrifugation. Using an appropriate seal, the vessel can be sealed vacuum-tight with a cover. The vessel is evacuated for vacuum centrifugation until the desired negative pressure is set. In order to ensure a vacuum-tight seal between the vessel and the rotor arranged inside it, the rotor is magnetically coupled to a motor outside the vessel via a magnetic coupling, for example, so as to drive the rotor in the vessel. The vessel can also be equipped with a radiant heater to control the temperature of the rotor and of the samples contained inside it. Among other things, radiant heaters are known, such as light with a high IR component, which radiate through a transparent cover into the vacuum chamber containing the samples.
The samples normally consist of liquids in which socovers are dissolved and/or dispersed. The liquids can be volatile or semi-volatile organic solvents, water, or a mixture of the above, which are vaporized in a vacuum. After filling the sample containers, such as test tubes or plastic vials, with the samples, these are placed in the rotor of the vacuum centrifuge, rotation is started and the desired vacuum is created inside the centrifuge vessel. The vessel is continuously evacuated with a vacuum pump in order to remove the evaporated liquid from the vessel and maintain the desired vacuum despite the evaporation. During centrifugation, the solvents and/or the water evaporate and are removed from the vessel via a connection using a vacuum pump on the vessel. To prevent the solvent from damaging the vacuum pump, for example, a cold trap can be provided upstream of the vacuum pump. The vacuum to be applied is adapted to the liquids to be vaporized and can also be further adjusted during the process, if required.
The advantage of using such a vacuum centrifuge is that the foaming of the sample (boiling delay) can be reduced by the effect of centrifugal acceleration on the sample.
A disadvantage of the prior art vacuum centrifuges is that they do not allow for an exact control of the sample temperature and an exact temperature control, as it is difficult to measure the temperature of the samples continuously, or to heat the samples in a targeted manner. In addition, the composition of the samples changes permanently with continuous evaporation, which can also change the boiling temperatures. Another problem is that the samples will cool down due to what is referred to as evaporative cooling.
Another serious disadvantage of vacuum centrifugation is that evaporation of the sample is made more difficult by the fact that the liquid sample is not moved in the sample container during centrifugation. As a result, the sample is not continuously mixed, which leads to a temperature gradient (evaporative cooling, particularly on the surface of the sample), moreover, only a small amount of liquid can be evaporated per unit of time over the often small surface area. In case of a moving sample, this surface area and also the evaporation rate would be greater. Especially with samples containing protein and/or salt, a kind of clod formation of precipitating or crystallizing ingredients can also occur on the surface, which is a barrier to the evaporation of the sample liquid, making evaporation even more difficult.
A vacuum centrifuge is known from GB 2 349 108 A, which moves the sample containers relative to the rotor head during centrifugation, in the manner of a dual centrifuge. The disadvantage of this design, however, is the complex structure required to enable the sample containers to be driven in rotary units. Moreover, contamination of the samples by the drive can hardly be prevented.
It is the object of the invention, therefore, to further develop a vacuum centrifuge of the type specified in the preamble of claim 1 in such a way that, on the one hand, the evaporation process during centrifugation is improved without any additional temperature increase, whilst avoiding the abovementioned disadvantages, and, on the other hand, that the centrifuge design is simplified.
This object is accomplished for a vacuum centrifuge by the characterizing features of claim 1 in conjunction with the features of its preamble.
The dependent claims relate to advantageous further embodiments of the invention.
The invention is based on the realization that the centrifuge can be designed more simply by using only one drive motor, and that various protective measures to prevent sample contamination can be dispensed with. Furthermore, the sample container with the sample should be moved additionally during centrifugation, as this is a simple way of increasing the evaporation surface, thus facilitating the evaporation process. Moreover, moving the sample in the sample container equalizes the temperature in the sample, making it easier to apply heat from outside, e.g. by IR light, to the entire sample and equalizing a temperature gradient, e.g. due to evaporative cooling, particularly on the surface of the samples.
The present invention provides for the vacuum centrifuge to have a housing. A vacuum chamber is arranged in the housing, which is connected to a vacuum pump via a suction line system in order to generate a desired vacuum in the vacuum chamber. A rotor is provided in the vacuum chamber, which is mounted in the vacuum chamber so that it can rotate about its rotor axis and has sample container receptacles for inserting sample containers into the vacuum chamber. A cover is fitted to the housing, which closes the vacuum chamber in a vacuum-tight manner and, when open, exposes the rotor sufficiently to allow the rotor to be loaded and unloaded with sample containers. In addition, a drive motor is provided for the rotor, which is preferably arranged outside the vacuum chamber and is coupled to the rotor in the vacuum chamber, for example via a contactless coupling, in order to transmit the drive torque, as part of a first drive mechanism. The rotor is designed as the rotor of a dual centrifuge in such a way that the rotor has a rotor head. The rotor head has at least one rotary unit with at least one sample container receptacle at a distance from the rotor axis. According to the invention, only a single drive motor is provided. This single drive motor is used to effect the movements of the rotor head and of the rotary unit. In the case of a dual rotor, the samples also rotate around their own second axis of rotation. The surface area of the sample exposed to the vacuum is increased by the additional movement and the liquids are also circulated. This improves evaporation. Providing only a single drive simplifies the centrifuge design and also reduces the risk of contamination of the samples through abrasion.
Preferably, the rotary unit can be driven relative to the rotor by mechanical drive forces or by non-mechanical drive forces, for example by magnetic forces, inertial forces or the like. This further simplifies the design and reduces the number of moving parts.
In one embodiment of the invention, the rotary unit is mounted so as to be freely rotatable relative to the rotor. This opens up further design possibilities, particularly for driving the rotary unit using non-mechanical drive forces.
In particular, the rotary unit can be driven by a second drive mechanism. When the second drive mechanism is active, the additional rotary unit rotates around an axis of rotation of the rotary unit.
Preferably, the rotary unit is arranged in a bearing that is connected to the rotor head. The rotary unit is rotatably mounted in the bearing relative to the rotor head and can be driven relative to the rotor head by the second drive mechanism.
In order to prevent contamination of the device and of the samples with lubricants, the pivot bearing is preferably designed as a lubricant-free bearing, e.g. as a plain bearing or a lubricant-free ceramic bearing. The plain bearing is primarily designed to be abrasion-resistant.
In particular, a rotary unit only has a single sample container receptacle for receiving a single sample container. Alternatively, a rotary unit can have several sample container receptacles.
Several rotary units can be provided to increase the performance of the vacuum centrifuge.
In one embodiment of the invention, the second drive mechanism has a second drive element, which is rotatably mounted on the rotor head and can be rotated relative to the rotor head about the rotor axis and about the axis of rotation of the rotary unit. The drive element is coupled to the rotary unit in such a way that, when the drive element is moved relative to the rotor head, the rotary unit will be driven by the drive element. This is a simple way of creating the conditions for the second drive mechanism to be implemented in a contact-free manner, without breakthroughs, i.e. without weakening the vacuum chamber.
For example, the second drive mechanism can be designed as an inertia drive, with the second drive element serving as an inertia element that drives the rotary unit by changing the speed—acceleration or deceleration of the rotor—of the first drive mechanism. The second drive element is part of the second drive mechanism. In the event of a speed change of the first drive mechanism, the second drive element will move relative to the rotor head in the one direction or the other in accordance with this speed change. Simply by changing the rotor head speed, additional movement of the second drive mechanism can be generated by the second drive element.
In one embodiment of the invention, at least one mass element, preferably two or more mass elements, in particular made of metal or a metal alloy, may be mounted on and/or in the second drive element, preferably in a detachable manner. The mass element can also be rotationally symmetrical and arranged concentrically on or in the second drive element. This allows the inertia properties and thus the drive of the second drive mechanism to be adjusted by selecting mass elements having specific weights and geometries.
In addition or as an alternative, a magnetic field can also act on the second drive element. For this purpose, at least one magnetic element can be mounted on the second drive element, which magnetic element interacts with a magnetic field, which is preferably adjustable, in such a way that a relative movement of the second drive element with respect to the rotor head can be generated by the magnetic field interacting with the magnets.
In order to prevent the magnetic field from overlapping with the magnetic coupling of the first drive mechanism to the rotor, the magnetic field acting on the second drive element is arranged at some distance from the first drive mechanism.
In one embodiment of the invention, the second drive element and the rotary unit are drivingly coupled to one another via a gearing or via a friction connection. Alternatively, the second drive element is fixed relative to the rotor head and is drivingly coupled to the rotary unit by means of a gearing or a friction connection. This makes it easy to establish the drive connection between the rotary unit and the drive element.
The rotary unit can preferably also have a recess which serves as a sample container receptacle into which at least one sample container can be introduced.
A lower portion of the sample container, or of a receptacle holding the sample container, can protrude from the rotor head and the rotary unit in an exposed manner. Alternatively, the rotary unit can be designed to protrude downwards in the area of the sample container receptacle.
The rotor head has a rotationally symmetrical basic shape that forms an envelope. The lower area of the sample container protrudes beyond the envelope in order to better absorb the thermal energy from heat radiation in the vacuum chamber.
For this purpose, at least 30%, preferably at least 50%, of the height of the sample container can protrude beyond the envelope of the rotor head. This means that the maximum possible surface area of the sample container should protrude from the rotor head for heat absorption.
An easy way of increasing the surface area of the sample to the vacuum without the sample being urged out of the sample vessel by the centrifugal forces, is to incline the axis of rotation of the rotary unit relative to the rotor axis, typically at an angle in the range from and including 5° up to and including 85°.
In a particular embodiment of the invention, this angle can be freely adjusted in the above-mentioned range or in discrete steps.
In particular, the drive motor and the rotor can be coupled to one another via a contactless coupling. This avoids the time-consuming sealing of the vacuum chamber and further simplifies the design.
According to one aspect, the invention is also characterized by a method for operating a vacuum centrifuge in which the speed of the rotor head, and thus of the rotary unit changes, in particular continuously, during centrifugation, or a constant speed of the rotor and a constant speed of the rotary unit are predetermined. In particular, there is a fixed ratio of rotor speed to rotary unit speed. Depending on the type of drive, the best speed behavior of the rotor head and rotary unit can thus be selected.
Preferably, the direction of rotation of the rotary unit relative to the rotor head also changes during centrifugation, in particular continuously.
In particular, the speed of the rotor head and/or the rotary unit can change, especially continuously, during centrifugation. This makes it easy to activate the inertia drive.
Alternatively or additionally, an adjustable magnetic field is applied, which interacts with magnets arranged on the drive element so that rotation of the second drive element is delayed or released by the magnetic field. This allows the movement of the second drive mechanism to be generated in a simple, contact-free manner.
In particular, there is a reduction or an increase of the rotational movement between the rotor and the rotary unit.
According to one embodiment of the invention, a first rotor and additional rotors are provided, which form a set of rotors. The additional rotors are designed differently to the first rotor with regard to the second drive mechanism of the rotary unit, or they do not have a second drive mechanism. In the latter case, it can also be a rotor that does not form a dual centrifuge. However, only one of the rotors is arranged on the drive shaft at a time.
Preferably, each rotor of this set is provided with a locking mechanism for the drive shaft, in particular a manually operable locking mechanism, preferably a screw mechanism or a quick-release fastener, for receiving and securing one rotor of the set on the drive shaft.
In another aspect, the invention relates to a method for operating a vacuum centrifuge of the type set forth above. This generates a speed of the rotor and/or the rotary unit that changes during centrifugation, in particular continuously. Alternatively, a constant speed can be set for the rotor and a constant speed for the rotary unit, in particular a fixed ratio of the rotor speed to the rotary unit speed.
Preferably, a rotor head speed is generated that changes during centrifugation, in particular for driving the inertia drive of the rotary unit.
In addition, a magnetic field can be set which interacts with at least one magnet arranged on the second drive element so that rotation of the second drive element is delayed or released by the magnetic field. This also results in a changing speed of the rotary unit.
One embodiment of the invention may provide for a reduction or an increase of the rotational movement between the rotor and the rotary unit.
In another aspect, the invention relates to a method for removing liquids from samples in sample containers by evaporation using a vacuum centrifuge. According to the invention, the sample container with the sample is additionally moved during centrifugation. This is a simple way of increasing the evaporation surface. The evaporation process can thus be facilitated. Moreover, moving the sample in the sample vessel equalizes the temperature in the sample, which makes it easier to apply heat from outside, e.g. by IR light, to the entire sample, and equalizes a temperature gradient, e.g. due to evaporative cooling, particularly on the surface of the samples.
In particular, the method is carried out using a vacuum centrifuge and its method of operating the vacuum centrifuge as described in a first aspect of the invention.
The liquid to be removed from the sample is solvents and/or water.
Additional advantages, features and possible applications of the present invention will be apparent from the description which follows, in which reference is made to the embodiments illustrated in the drawings.
Throughout the description, the claims and the drawings, those terms and associated reference signs are used as are stated in the list of reference signs below. In the drawings,
A safety vessel 22 is arranged in the housing 14, which has an opening 22b in the base 22a, which opening 22b interacts with a vacuum pump 26 via vacuum lines 24. An exhaust duct 28 is connected to the vacuum pump 26. The safety vessel 22 and the cover 16 delimit a vacuum chamber 14a, in which centrifugation with the rotor 12 takes place under vacuum.
The vacuum pump 26 can be arranged outside the housing 14, as is shown in detail in
In the upper region of the safety vessel 22 a seal 30 is provided which interacts with a seal 16a in the cover 16 and ensures a vacuum, if required, within the safety vessel 22 with the cover 16 closed, in that the cover 16 closes the vacuum chamber 14a in a vacuum-tight manner.
A rotor mount 32 is provided on the base 22a of the safety vessel 22, which is designed as an axle or a shaft, depending on the type of rotor drive. For example, if the rotor mount 32 is of a shaft design, the rotor 12 is driven via the rotor mount. Alternatively, if the rotor mount 32 is designed as an axle, the rotor 12 is rotatably mounted on the rotor mount 32 and is driven, for example, by induction, i.e. via magnetic fields. These types of drives are known per se, for which reason they are not described in detail here.
The housing 14 is mounted on feet 34, which are provided underneath the housing 14 in its corner areas. The vacuum centrifuge 10 is switched on and off via a mains switch 42. The operating mode of the vacuum centrifuge 10 is set via a touch display 36. The vacuum centrifuge 10 and the external devices are supplied with power via electrical connections 38, see
Data interfaces 40 are provided for uploading operating programs but also for downloading operating data. In addition, a connection 44 for a vacuum measuring probe 46 is provided on the rear side 10a, via which the vacuum in the safety vessel 22 is regulated by the vacuum pump 26 in cooperation with a control device (not shown here). In addition, a vacuum connection 44 is provided for connecting an additional vacuum line 48 which leads to the external vacuum pump 26. The vacuum connection 44 is connected to the vacuum line 24, which is in turn connected to the opening 22b in the base 22a of the safety vessel 22.
The rotor mount 32, which is firmly fixed in the safety vessel 22, has a gear wheel 58 arranged to be concentric to the rotor axis 12a, which gear wheel 58 is firmly connected to the rotor mount 32, which in turn is firmly connected to the safety vessel 22. The rotor shaft 54 is rotatably mounted in the rotor mount 32 relative to the gear wheel 58. A rotor head 12b is arranged on the free end of the rotor shaft 54 as part of the rotor 12. The rotor head 12b is funnel-shaped and provided with mounts 60 for rotary units 62. The rotary units 62 have multiple sample container receptacles 64 that are each arranged at a distance from one another, into which sample containers 68 with samples to be treated can be introduced.
The rotary unit 62 is mounted in the rotor head 12b so as to be rotatable about an axis of rotation 62a. For this purpose, the mount 60 has a bearing 68 for the rotary unit 62. The axis of rotation 62a runs perpendicular to the rotor head 12b. Concentric to the axis of rotation 62a, the rotary unit 62 is provided with a drive axle 62b, which extends through the rotor head and is connected to a gear wheel 70 arranged concentrically to the axis of rotation 62a. The gear wheel 70 meshes with the gear wheel 58 that is firmly connected to the rotor mount 32.
If the rotor 12, and hence the rotor head 12a, is driven via the electric drive 52, this will cause the rotor head 12a and thus also the rotary unit 62, to rotate about the rotor axis 12a. The gear wheel 70 meshes along the gear wheel 58, thereby driving the rotary unit 62 relative to the rotor head 12b. This results in a relative movement between the rotary unit 62 and the rotor head 12b.
The vacuum centrifuge 10 is thus designed as a dual centrifuge, which has a first drive mechanism with the electric drive 52, the rotor shaft 54 with the rotor head 12b, in which the rotary unit 62 is mounted, and a second drive mechanism with the rotary unit 62, the bearing 68, the gear wheel 70 connected to the rotary unit 62 and the gear wheel 58 connected to the rotor mount 32. The sample container receptacles 64 are arranged at a distance from the rotor axis 12a. The first drive mechanism causes rotation about the rotor axis 12a, and the second drive mechanism causes rotation about the axis of rotation 62a. There is a reduction in the rotational movement between the first drive mechanism and the second drive mechanism.
The bearing 68 can be designed as a plain bearing or as a ball bearing, in particular as a ceramic ball bearing.
The sample container receptacles 64 are arranged rotationally symmetrically about the axis of rotation 62a.
Via the bearing 68, the rotary unit 62 is rotatably mounted in the rotor head 12b and extends through the rotor head 12b. In the upper area, the rotary unit 62 is provided with a gear wheel 70, which is drivingly coupled to the gear wheel 78.
The sample container receptacle 64 is designed as a through-hole so that the sample container 66 protrudes from the bottom of the rotary unit 62. The sample container 66 protrudes by at least 50% of its height from an envelope of the rotor head 12b. The rotary unit 62 with the sample container 66 is arranged in the rotor head 12b at an angle of 45°. The axis of rotation 62a of the rotary unit 62 is aligned accordingly.
On the rotor head 12b of the embodiment illustrated in
If, for example, the vacuum centrifuge 10 is operated continuously with a changing speed of the rotor 12, this will cause deceleration or acceleration of the gear wheel 78 with the mass elements 72. In this process, the mass elements 72 reinforce the inertia force of the gear wheel 78 so that it leads or lags with respect to the rotor head 12b and drives the rotary units 62. This also increases the inertial forces acting on the samples in the sample containers 66. This causes the samples to be moved in addition to the rotary unit 62.
In addition or alternatively, the direction of rotation of the rotor head 12b, and thus of the rotary unit 62, can also change continuously, which also results in a relative movement between the gear wheel 78 and the rotor head 12b. The resulting inertial forces will also act on the sample, thus moving it additionally.
Illustrated in
The rotors 12 shown in
The vacuum centrifuge 10 according to the invention is used to remove liquids from biological, organic or inorganic samples in sample containers by evaporation. Thanks to the vacuum, the boiling temperature of the liquids is reduced. This means that the liquid evaporates at a lower temperature, so that the biological, organic or inorganic samples are not affected at all, or at least to a lesser extent. In addition, the liquids evaporate more quickly. The centrifugal forces that occur during vacuum centrifugation counteract the so-called foaming of the samples.
The samples normally consist of liquids in which socovers are dissolved and/or dispersed. The liquids can be volatile or semi-volatile organic solvents, water, or a mixture of the aforementioned, which are vaporized in a vacuum. After filling the sample containers, such as test tubes or plastic vials, with the samples, these are placed in the rotor 12 of the vacuum centrifuge 10, rotation is started, and the desired vacuum is generated in the vacuum chamber 14a. The vessel is continuously evacuated with the vacuum pump 26 in order to remove the evaporated liquid from the vacuum chamber 14a and maintain the desired vacuum despite the evaporation. During centrifugation, the solvents and/or the water evaporate and are removed from the vacuum chamber 14a via the opening 22b in the base 22a, the vacuum line 24 and the exhaust duct 28 by means of the vacuum pump 26. The vacuum to be applied is adjusted to the liquids to be vaporized, and can also be further adjusted during the process, if required.
Moreover, the vacuum centrifuge 10 can be equipped with a heater to control the temperature of the rotor 12 and of the sample containers 66 with the samples arranged inside them. Among other things, radiant heaters are known, such as light with a high IR component, which radiate through a transparent cover into the vacuum chamber containing the samples. For reasons of clarity, this heater is not shown in the drawings. Moreover, such heaters are known.
During centrifugation, the vacuum centrifuge 10 according to the invention not only moves the sample containers 66 about the rotor axis 12a, but also about the axis of rotation 62a of the rotary unit 62. This is a simple way of increasing the evaporation surface and thus facilitating the evaporation process. In addition, the temperature in the sample is equalized by moving the sample in the sample container 66.
Number | Date | Country | Kind |
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10 2021 114 370.5 | Jun 2021 | DE | national |
This application is a national stage application filed under 35 U.S.C 371 of International Application No. PCT Application No. PCT/EP2022/065132 filed on Jun. 2, 2022. The disclosure of the above-referenced application is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/065132 | 6/2/2022 | WO |