The present disclosure is generally directed to a vacuum cleaner configured to cooperate with a docking station and more specifically to a vacuum cleaner configured to transfer debris to the docking station.
Surface treatment apparatuses are configured to be moved across a surface to be cleaned (e.g., a floor). While being moved across the surface to be cleaned, the surface treatment apparatus is configured to collect at least a portion of debris present on the surface to be cleaned. One example of a surface treatment apparatus is a vacuum cleaner. The vacuum cleaner includes an air inlet, a cleaner dust cup, and a cleaner suction motor configured to cause air to flow into the air inlet and through the cleaner dust cup. The air flow may have debris entrained therein and at least a portion of the entrained debris may be deposited in the cleaner dust cup for later disposal. Debris collected in the cleaner dust cup may be emptied manually (e.g., by a user) or automatically in response to the vacuum cleaner be coupled to a docking station.
The docking station may include a station suction motor and a station dust cup. The station suction motor is configured to fluidly couple to the cleaner dust cup in response to the vacuum cleaner being coupled to the docking station. The station suction motor is configured to suction debris from the cleaner dust cup and into the station dust cup. The station dust cup is configured to retain a larger quantity of debris than the cleaner dust cup.
These and other features and advantages will be better understood by reading the following detailed description, taken together with the drawings, wherein:
The present disclosure is generally directed to a cleaning system having a vacuum cleaner configured to removably couple (e.g., dock) with a docking station having a station dust cup. The vacuum cleaner includes a suction motor and a cleaner dust cup, the suction motor being configured to draw air into the cleaner dust cup such at least a portion of debris entrained within the air is deposited within the cleaner dust cup. When the vacuum cleaner is coupled with the docking station, the cleaner dust cup is fluidly coupled to the station dust cup such that the suction motor of the vacuum cleaner can urge the debris deposited in the cleaner dust cup into the station dust cup.
In one example, the cleaner dust cup may be configured to transition from a collection position to an emptying position in response to the vacuum cleaner being coupled to the docking station. When in the collection position, the cleaner dust cup may be fluidly coupled to a suction inlet of the suction motor. When in the emptying position, the cleaner dust cup may be fluidly coupled to a suction outlet of the suction motor. As such, exhaust air from the suction motor may be used to empty the cleaner dust cup into the station dust cup. Such a configuration may reduce the complexity, power consumption, cost, and/or weight of the docking station (e.g., by allowing the docking station to omit a suction motor).
As shown in
As shown in
Transitioning the cleaner dust cup 106 from the collection position to the emptying position in response to the vacuum cleaner 100 being coupled to the docking station 200, allows the suction motor 108 of the vacuum cleaner 100 to be used to empty the contents of the cleaner dust cup 106 into the station dust cup 204. As such, the docking station 200 may not include a suction motor for emptying the cleaner dust cup 106. When the docking station 200 does not include a suction motor, the docking station 200 may generally be referred to as a passive docking station. As should be appreciated, a passive docking station may be configured to carry out one or more non-suction related behaviors (e.g., recharging of a power supply of the vacuum cleaner 100).
As shown, the vacuum cleaner 300 includes a handle 304, an air inlet 306, a main body 307, the cleaner dust cup 302, a suction motor 308, and a cleaner exhaust 310. The suction motor 308 includes a suction motor inlet 312 and a suction motor outlet 314. When the cleaner dust cup 302 is in the collection position, the suction motor inlet 312 is fluidly coupled to the cleaner dust cup 302 such that air is drawn from the air inlet 306 into the cleaner dust cup 302 and through the suction motor 308 to be exhausted from the cleaner exhaust 310. In other words, when in the collection position, the cleaner dust cup 302 is upstream of the suction motor inlet 312. When the cleaner dust cup 302 is in the emptying position, the suction motor outlet 314 is fluidly coupled to the cleaner dust cup 302 such that air exhausted from the suction motor outlet 314 passes through the dust cup 302. In other words, when in the emptying position, the cleaner dust cup 302 is downstream of the suction motor outlet 314.
As shown, in
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As shown, the manifold assembly 316 includes a plurality of pivot arms 500 configured to pivotally couple the manifold plate 318 to the manifold connector 320. The plurality of pivot arms 500 are configured to pivot such that the manifold connector 320 moves relative to the manifold plate 318 in response to the cleaner dust cup 302 transitioning between the collection position and the emptying position. The plurality of pivot arms 500 each have a first pivot end 502 and a second pivot end 504 that is opposite the first pivot end 502. The first pivot end 502 of each pivot arm 500 is pivotally coupled to the manifold plate 318. The second pivot end 504 of each pivot arm 500 is pivotally coupled to the manifold connector 320. As shown, the manifold connector 320 includes a plurality of pivot connectors 600 configured to pivotally couple to a respective second pivot end 504. When the cleaner dust cup 302 is transitioned between the collection and emptying positions, the pivot arms 500 are configured to pivot. As shown, the pivot arms 500 may be biased to urge the cleaner dust cup 302 towards the collection position. For example, the manifold plate 318 may include a biasing mechanism 506 (e.g., a torsion spring) configured to bias the pivot arms 500 such that the cleaner dust cup 302 is urged towards the collection position.
As shown in
As shown in
The dust cup region 1000 is configured to fluidly couple the cleaner dust cup 302 to the station dust cup 706 such that debris within the cleaner dust cup 302 can be transferred into the station dust cup 706. In other words, the dust cup region 1000 is configured to fluidly couple the cleaner dust cup 302 to the station dust cup 706 such that the cleaner dust cup 302 is upstream of the station dust cup 706. As shown, the dust cup region 1000 is configured such that the openable door 346 can transition to the open position when the cleaner dust cup 302 is received within the dust cup region 1000. In some instances, the dust cup region 1000 may be configured to cause the openable door 346 to transition to the open position in response to the cleaner dust cup 302 being inserted into the dust cup region 1000. As such, the receptacle 708 may generally be described as being configured to transition the openable door 346 to the open position in response to the vacuum cleaner 300 being inserted into the receptacle. In some instances, the openable door 346 may be caused to transition to the open position in response to air being exhausted through the cleaner dust cup 302 (e.g., when the cleaner dust cup 302 is in the emptying position).
The inlet region 1002 is configured such that the air inlet 306 is fluidly coupled to a surrounding environment such that the suction motor 308 of the vacuum cleaner 300 can cause air from the surrounding environment to be drawn into the air inlet 306. The drawn in air is exhausted from the suction motor 308 and into the cleaner dust cup 302 such that debris within the cleaner dust cup 302 is transferred to the station dust cup 706.
As shown, when the vacuum cleaner 300 is coupled to the passive docking station 700, the suction motor 308 is configured to cause air to flow along a station emptying path 1006. The station emptying path 1006 extends from the air inlet 306 along a channel 1008 defined between the main body 307 of the vacuum cleaner, the cleaner dust cup 302, and the divider 1004. From the channel 1008, the station emptying path 1006 extends through the suction opening 322 of the manifold plate 318 and into the suction motor 308. From the suction motor 308, the station emptying path 1006 extends through the exhaust outlet 324 and into the cleaner dust cup 302. The station emptying path 1006 exits the cleaner dust cup 302 through the selectively enclosable open end 344 and enters the station dust cup 706. The station emptying path 1006 exits the station dust cup 706 through a station air exhaust 1010 of the passive docking station 700. At least a portion of the station air exhaust 1010 may be formed in one or more of the station dust cup 706 and/or the support 704. The station air exhaust 1010 may include one or more station filters 1012. The one or more station filters 1012 may be, for example, a high efficiency particulate air (HEPA) filter.
In some instances, the suction motor 308 may be configured to cause air to flow along the station emptying path 1006 in response to the vacuum cleaner 300 being coupled to the passive docking station 700. For example, the passive docking station 700 may include one or more charging contacts 1014 (
As also shown, the station air exhaust 1010 may include a plurality of station filters 1012. For example, a first filter 1106 (
An example of a cleaning system, consistent with the present disclosure, may include a vacuum cleaner and a docking station. The vacuum cleaner may include an air inlet, a suction motor having a suction motor inlet and a suction motor outlet, and a cleaner dust cup configured to transition between a collection position and an emptying position, the cleaner dust cup being upstream of the suction motor inlet when in the collection position and downstream of the suction motor outlet when in the emptying position. The docking station may include a base, a support extending from the base, a station dust cup removably coupled to the support, and a receptacle coupled to the support and configured to receive at least a portion of the vacuum cleaner, the cleaner dust cup being fluidly coupled to and upstream of the station dust cup when the vacuum cleaner is received in the receptacle.
In some instances, the receptacle may include a dust cup region for receiving at least a portion of the cleaner dust cup, an inlet region for receiving at least a portion of the air inlet of the vacuum cleaner, and a divider that extends between the dust cup region from the inlet region. In some instances, the vacuum cleaner may include a manifold assembly configured to selectively fluidly couple the cleaner dust cup to one of the suction motor inlet or the suction motor outlet. In some instances, the manifold assembly may include a manifold plate coupled to a main body of the vacuum cleaner and a manifold connector coupled to the cleaner dust cup. In some instances, the manifold assembly may include a plurality of pivot arms pivotally coupling the manifold plate to the manifold connector. In some instances, the docking station further may include a station air exhaust, at least a portion of the station air exhaust is formed from the station dust cup. In some instances, at least a portion of the station air exhaust may be formed from the support. In some instances, the station air exhaust may include a plurality of filters, a first filter being coupled to the station dust cup and a second filter being coupled to the support, the second filter being configured to filter smaller debris than the first filter. In some instances, the receptacle may include a plurality of ramps configured to engage corresponding protrusions of the cleaner dust cup to transition the cleaner dust cup from the collection position to the emptying position in response to the vacuum cleaner being inserted into the receptacle. In some instances, the cleaner dust cup may include an open end and an openable door pivotally coupled to the cleaner dust cup to selectively enclose the open end. In some instances, the openable door may be transitioned to an open position in response to the vacuum cleaner being inserted into the receptacle. In some instances, the docking station may further include one or more charging contacts configured to generate a signal, the suction motor being activated in response to receiving the signal.
An example of a vacuum cleaner, consistent with the present disclosure, may include a suction motor having a suction motor inlet and a suction motor outlet and a cleaner dust cup configured to transition between a collection position and an emptying position, the cleaner dust cup being upstream of the suction motor inlet when in the collection position and downstream of the suction motor outlet when in the emptying position.
In some instances, the cleaner dust cup may include an open end and an openable door pivotally coupled to the cleaner dust cup to selectively enclose the open end. In some instances, the vacuum cleaner may include a manifold assembly configured to selectively fluidly couple the cleaner dust cup to one of the suction motor inlet or the suction motor outlet. In some instances, the manifold assembly may include a manifold plate coupled to a main body of the vacuum cleaner and a manifold connector coupled to the cleaner dust cup. In some instances, the manifold plate may include a suction opening and an exhaust outlet and the manifold connector includes an air passthrough configured to selectively fluidly couple to one of the suction opening or the exhaust outlet. In some instances, the suction opening may be formed in a first surface of the manifold plate and the exhaust outlet is formed in a second surface of the manifold plate, the first and second surfaces being angled relative to each other. In some instances, the manifold assembly may include a plurality of pivot arms pivotally coupling the manifold plate to the manifold connector. In some instances, the plurality of pivot arms may be configured to pivot such that the manifold connector moves relative to the manifold plate in response to the cleaner dust cup transitioning between the collection position and the emptying position. In some instances, the pivot arms may be biased to urge the cleaner dust cup towards the collection position.
While the principles of the invention have been described herein, it is to be understood by those skilled in the art that this description is made only by way of example and not as a limitation as to the scope of the invention. Other embodiments are contemplated within the scope of the present invention in addition to the exemplary embodiments shown and described herein. Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present invention, which is not to be limited except by the following claims.
The present application is a continuation of PCT application PCT/CN22/118922, filed Sep. 15, 2022, which is fully incorporated herein by reference.
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Number | Date | Country | |
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Parent | PCT/CN2022/118922 | Sep 2022 | US |
Child | 18085009 | US |