The present invention relates to a vacuum cleaner, and more particularly, to a vacuum cleaner fan unit and an access aperture.
A vacuum cleaner works by creating an airflow that can be directed to pick up dirt and debris. The airflow is typically created by a fan unit that includes a motor and an impeller. The dirt and debris in the airflow is filtered out and trapped in a bag for disposal.
The fan unit is usually in the interior of the vacuum cleaner mechanism, and is relatively difficult to access. In the prior art, accessing the fan unit is typically difficult and time-consuming. For example, it is common to need to remove multiple fasteners and one or more panels (or other components) in order to access the fan unit. Then, removal of all or part of the fan unit in the prior art can additionally require removal of multiple fasteners and multiple parts.
Access to and disassembly of the fan unit of a vacuum cleaner can be necessary for several reasons. The fan unit can require access for cleaning or unclogging of the fan unit (or any ducting leading to the fan unit). This is necessary in vacuum cleaners where the dirt-laden airflow passes through the fan unit. In addition, the fan unit can require access for inspection, service or replacement of components.
A vacuum cleaner according to an embodiment of the invention comprises a chassis, a blower housing mounted to the chassis, an inlet housing removably affixed to the blower housing, and a baseplate affixed to the chassis and including an access aperture formed in the baseplate. The access aperture extends at least partially over the inlet housing and the inlet housing can be accessed through the access aperture.
A vacuum cleaner is provided according to an embodiment of the invention. The vacuum cleaner comprises a chassis, a blower housing mounted to the chassis, an inlet housing removably affixed to the blower housing, and a baseplate affixed to the chassis and including an access aperture formed in the baseplate. The access aperture extends at least partially over the inlet housing and the inlet housing can be accessed through the access aperture. The vacuum cleaner further comprises a door including open and closed positions, with the door substantially blocking the access aperture when in the closed position, and two or more fastener devices that removably affix the door to the baseplate when the door is in the closed position.
A vacuum cleaner fan unit is provided according to an embodiment of the invention. The vacuum cleaner fan unit comprises a blower housing adapted to receive an impeller, an inlet housing including an inlet conduit portion and with the inlet housing closing the blower housing when the inlet housing is assembled to the blower housing, and a bearing washer positioned between the blower housing and the inlet housing. The bearing washer provides a substantially air-tight seal between the blower housing and the inlet housing.
An inlet housing adapted for a vacuum cleaner fan unit is provided according to an embodiment of the invention. The inlet housing comprises a bearing face adapted to receive a bearing washer that is positioned between the inlet housing and the blower housing when the inlet housing is assembled to the blower housing, an inlet conduit portion extending from the inlet housing and admitting an airflow, a slide flange formed on an end of the inlet conduit portion, with the slide flange including at least one rib, and a slide block that slides into and engages the slide flange and further slides into and engages the chassis. The slide block includes at least one groove corresponding to the at least one rib of the slide flange. When the slide block slides into and engages the slide flange the at least one rib engages the at least one groove, wherein the slide block removably affixes the inlet housing to the chassis at a first location.
A bearing washer adapted to fit between an inlet housing and a blower housing of a vacuum cleaner fan unit is provided according to an embodiment of the invention. The bearing washer comprises a substantially circular disc having a thickness, an outer diameter, and an inner aperture of an inner diameter, with the disc being formed of a compressible material, and one or more cutouts positioned along the inner aperture and adapted to receive alignment ribs of the inlet housing.
The same reference number represents the same element on all drawings. It should be noted that the drawings are not to scale.
The vacuum cleaner shown is an upright floor model. However, it should be understood that the vacuum cleaner can be a canister, portable, shop, industrial, or specialized vacuum cleaner.
The chassis 1 includes an exterior surface and can include frame and support members to provide mounting surfaces for various components of the vacuum cleaner 100. For example, the blower housing 2 and the inlet housing 3 can be mounted to the chassis 1.
The blower housing 2 includes a motor or other rotational power source, an impeller (see
The inlet housing 3 conducts airflow into the blower housing 2. The inlet housing 3 can include any manner of geometries and any manner of inner diameters and cross sections, including the substantially 90 degree elbow embodiment shown. The geometry of the inlet housing 3, along with the internal diameter and cross-sectional shape, can determine the likelihood of clogging or restrictive blockages.
In order to clear a blockage in the inlet housing 3 (or in the blower housing 2), the inlet housing 3 will need to be partially or completely removed. When the inlet housing 3 has been partially or completely removed, any blockages or restrictions can be cleaned out. In addition, with the inlet housing 3 removed, the blower housing 2 can be inspected, cleaned, and/or serviced. In the past, such removal has typically entailed removing a baseplate or other cover, requiring tools, time, and effort. In addition, in the prior art the location of the fan unit wasn't readily determinable, and more than one access panel could be removed in order to locate the fan unit.
The baseplate 4 is a panel or panel-like member that can be part of the exterior surface of the chassis 1. The baseplate 4 can be formed of any suitable material. The purpose of the baseplate 4 is generally to enclose components of the vacuum cleaner 100 for the purpose of containing dirt, preventing mechanical components from exposure, reducing noise, and presenting a pleasant and finished appearance.
The baseplate 4 in one embodiment is formed as part of the chassis 1. In another embodiment, the baseplate 4 is a separate component that is permanently or removably attached to the chassis 1. For example, the baseplate 4 can be affixed to the chassis 1 at one or more attachment points 6, such as by suitable fasteners, including screws, rivets, clips, etc.
Although the baseplate 4 is shown as being positioned on the bottom of the vacuum cleaner 100, it should be understood that the baseplate 4 can be positioned on other locations on the vacuum cleaner 100, and the location shown is given merely for illustration.
The baseplate 4 includes an access aperture 5 that provides access to the inlet housing 3 and the blower housing 2. The access aperture 5 is of a size to allow such access and can be of any desired shape. In one embodiment, the access aperture 5 is of a size and shape to allow the inlet housing 3 to be removed from the chassis 1. In addition, the access aperture 5 can be of a size and shape to further allow removal of fasteners holding the inlet housing 3 to the blower housing 2 and allow removal of the impeller 7 of the vacuum cleaner fan unit (see
The access aperture 5 in one embodiment extends substantially completely over the inlet housing 3. This access aperture embodiment enables fasteners to be removed from one or both ends of the inlet housing 3 for removal, and can enable the inlet housing 3 to slide out of the chassis (see
The access aperture 5 in another embodiment extends at least partially over the inlet housing 3, and can optionally extend at least partially over the blower housing 2 (see dashed lines in
The axle 60 passes through the axle apertures 62 of the standoffs 61 and extends from both ends. The axle 60 engages and rotates in the pivot points 52 of the baseplate 4 (see
The fastener 64 can comprise a blade that extends from the door 55. The fastener 64 can comprise a U-shaped spring portion that is deformed when positioned in the fastener aperture 51. As a result, the fastener 64 must be displaced by a small amount in order to be inserted into and removed from the fastener aperture 51. This ensures that the door 55 is securely closed and retained against the baseplate 4. Alternatively, the fastener 64 can be retained in the fastener aperture 51 by a friction fit.
The door 55 can include one or more finger depressions 67. The finger depressions 67 extend from the underside 56 of the door 55, although it should be understood that alternatively the finger depressions 67 can be formed on and extend from the top side of the door 55 (i.e., such as substantially cylindrical rings extending from the top surface). The finger depressions 67 are of a size and shape to allow insertion of fingertips, wherein a person can grip the door 55 through use of the finger depressions 67. As a result, the door 55 can be pulled open through use of the finger depressions 67.
The door 55 can further include the belt holder feature 68. The belt holder feature 68 in one embodiment extends from the underside of the door 55, although it should be understood that alternatively the belt holder feature 68 can be formed on the top side of the door 55. The belt holder feature 68 is of a size to receive at least one spare vacuum cleaner belt 69. The belt holder feature 68 is preferably large enough so that the belt 69 fits snugly thereon. In one embodiment, the belt holder feature 68 is shaped substantially like a bone, with knobs at the ends, as shown. However, other geometries can be employed for the belt holder feature 68. One or more spare belts 69 can be retained by the belt holder feature 68 for future use.
The inlet housing 3 in the embodiment shown includes a pair of co-located ears 1008 that cooperate with corresponding ears or holes (see
The bevel 1104 corresponds to a bulge or projection (not shown) on a blower housing bearing surface. The bulge can be included on the blower housing 2 in order to avoid sharp bends in the air channel and to avoid the resulting turbulent airflow.
The bearing washer 1006 is compressed between the inlet housing 3 and the blower housing 2 when the blower housing 2 is assembled. The bearing washer 1006 forms a substantially air-tight seal between the inlet housing 3 and the blower housing 2.
The bearing washer 1006 can be formed of a compressible material. In one embodiment, the bearing washer 1006 is formed partially or completely of a felt material. However, other compressible materials can be employed for the bearing washer 1006.
The slide flange 1401 includes at least one rib 1404 (see
The slide flange 1401 further includes a fastener aperture 1402. A fastener 1406 can pass through the fastener aperture 1402 and can further pass through a corresponding fastener slot 1430 (or aperture) in the slide block 1404.
The slide block 1420 includes an inlet portion 1422 and a chassis portion 1424. The inlet portion 1422 includes at least one groove 1426 formed on the surface of the inlet portion 1422. The at least one groove 1426 corresponds to the at least one rib 1404. When the inlet portion 1422 is in position in the slide flange 1401, the slide block 1420 cannot be disengaged unless the slide block 1420 is slid back out of the slide flange 1401.
The inlet portion 1422 further includes the fastener slot 1430 that receives the fastener 1406. The fastener 1406 passes Through the fastener slot 1430 and thereby retains the slide block 1420 in the slide flange 1401 (see
The fastener 1406 can comprise any type of fastener capable of affixing the slide flange 1401 to the slide block 1420. In one embodiment, for example, the fastener 1406 is a threaded fastener. As a result, the fastener 1406 can comprise a screw or bolt. Alternatively, the fastener 1406 can comprise any manner of pin, spring, spring clip, etc.
The chassis portion 1424 of the slide block 1420 includes at least two grooves 1428 formed on the surface of the chassis portion 1424. The at least two grooves 1428 engage rails, ribs, or flanges in the chassis 1. The at least two grooves 1428 therefore enable the chassis portion 1424 to slide into and engage the chassis 1 and removably affix the slide block 1420 to the chassis 1.
When assembled, the slide block 1420 slides into and engages the slide flange 1401. The slide block 1420 further slides into and engages the chassis 1. The slide block 1420 can slide into and engage the chassis rails, ribs, or flanges in order to removably affix the inlet housing 3 to the chassis 1. The slide block 1404 can be retained in the chassis 1 by the baseplate 4 (see
In another embodiment (not shown), the slide flange 1401 slides directly into and engages the rails, ribs, or flanges of the chassis 1. In this embodiment, the fastener 1406 can engage an ear, tab, or lug that extends from the chassis 1. This slide block 1420 is not needed in this embodiment.
The access aperture 5 according to any embodiment of the invention provides several benefits. The access aperture 5 provides easy access to inlet housing 3 and easy access to the blower housing 2. The access aperture 5 further provides easy removal of the inlet housing 3 from the chassis 1 and provides easy removal of the impeller 7 from the blower housing 2 and the chassis 1. The access aperture 5 moreover enables removal of dirt and/or clogs and permits visual inspection of the fan unit region.
Another benefit is that an impeller retainer 8 and impeller 7 can be easily accessed and removed. A biasing impeller retainer 8 on the motor shaft 9 allows quick and easy removal of the impeller 7 without need for tools. Alternatively, a conventional threaded nut 10 can also be accessed and removed.
The door 55 can be easily and quickly opened. The door 55 can seal the baseplate 4 and yet can provide convenient access to the vacuum cleaner fan unit.
The vacuum cleaner fan unit according to any embodiment of the invention also provides several benefits. The vacuum cleaner fan unit enables easy and fast insertion and removal of the inlet housing 3. This enables access to the impeller 7 and the blower housing 2. The assembled inlet housing 3 and bearing washer 1006 form a substantially airtight seal with the blower housing 2.
Number | Name | Date | Kind |
---|---|---|---|
2103054 | Becker | Dec 1937 | A |
2345452 | Boyer | Mar 1944 | A |
2359194 | Becker | Sep 1944 | A |
2657417 | Howard | Nov 1953 | A |
2730750 | La Briere | Jan 1956 | A |
2763025 | Segesman | Sep 1956 | A |
3199138 | Nordeen | Aug 1965 | A |
Number | Date | Country | |
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20050210628 A1 | Sep 2005 | US |