The present invention relates to a vacuum cleaner, and more particularly, to a vacuum cleaner that prevents dust dropped off from a collecting unit, such as a filter, for collecting dust, from re-adhering to this collecting unit.
There has hitherto been known a vacuum cleaner including a cleaner body provided with a dust collecting container chamber formed therein, a dust collection container detachably mounted to the dust collecting container chamber, an electric blower provided on the downstream side of the dust collecting container chamber, a secondary filter, such as a pleat filter, detachably mounted to a rear port of the dust collecting container, for collecting dust, and a dust removal unit for dropping off dust adhering to the pleat filter (refer to Japanese Unexamined Patent Application Publication No. 2004-358135).
This dust removal unit includes a ring rotatably provided at a position opposite to the pleat filter, and a projection provided to a ring so as to abut against the pleat filter.
In this conventional vacuum cleaner, when a cord reel is rewinding a power cord, the ring is rotated, and under the rotation of the ring, the protrusion moves getting over mountain portions of pleats of the pleat filter, to thereby give vibration to the pleat filter so as to drop dust adhering to the pleat filter.
However, in such a vacuum cleaner, a problem was posed such that dust dropped off from the pleat filter adheres again to the pleat filter when the electric blower is driven.
Accordingly, it is an object of the present invention to provide a vacuum cleaner that prevents dust dropped off from a collecting unit, such as a secondary filter, for collecting dust, from re-adhering to the secondary filter.
To achieve the above described object, a vacuum cleaner according to one embodiment of the present invention includes: an electric blower that sucks dust through a suction connecting port; a dust separating. unit for separating the dust and air sucked into the suction connecting port from each other to thereby collect the dust; a collecting unit for collecting the dust passing through the dust separating unit, the collecting unit being provided separately from the dust separating unit; a dust removal unit for dropping off the dust collected by the collecting unit; and a return mechanism for returning the dust dropped off from the collecting unit by the dust removal unit toward an upstream side of the dust separating unit, the dust returned by the return mechanism being collected by the dust separating unit.
According to the present invention, since the dust dropped off from the collecting unit such as a secondary filter is returned to and collected by the dust separating unit, it is possible to prevent the dropped-off dust from re-adhering to the collecting unit.
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Hereunder, embodiments of a vacuum cleaner according to the present invention will be specifically described with reference to the accompanying drawings.
The suction port body 15 includes a dust suction port, not shown, opened in the bottom surface of the suction port body 15 so as to suck dust lying on a floor or the like, and a suction chamber (not shown) communicating with the dust suction port. The suction chamber communicates with a suction connecting port 57a of the dust collecting unit 50 (refer to
A shutter 600 is provided within the connection port 11a of the cleaner body 11, as shown in
As shown in
The electric blower 24 is located inside a rear portion of the body case 20 (i.e., on the left side in
Between the shutter 501 and the suction opening 24A, the air passage tube 500 connects with one end of the detour air passage tube 502, to thereby communicate with the detour air passage tube 502.
As shown in
The dust separation unit 400 includes a dust separation portion 52 capable of separating the dust and air and collecting the dust, and a collecting unit for collecting dust that has passed through the dust separation portion 52. The collecting unit is composed of, for example, a filter unit 80 and a lid case 21A provided on the filter unit 80. The dust separation portion 52 is configured to swirl air containing dust and separates the dust and the air by virtue of inertia force. Details of these dust separation portion 52 and filter unit 80 will be described later.
The dust collecting container 410 is composed of a transparent dust collecting portion 70 made of a resin and a lid case 21B provided on the dust collecting portion 70.
As shown in
As shown in
As shown in
Further, in the right side wall 54A of the separating chamber 54, as shown in
The first dust separating unit 55 is composed of a plurality of frames 55a and a net filter NF1 bonded to the periphery of the frames 55a. The suction air passage portion 56 communicates with the separating chamber 54 via the opening 154A in the right side wall 54A and the net filter NF1 (refer to
The suction air passage portion 56 communicates with the inside of an accommodating case 81 of the filter unit 80 and also communicates with a dust collecting chamber 73 (described later) of a dust collecting case portion 74 via a connection opening 56A formed in a right side wall portion 156 (refer to
The bottom of the suction air passage portion 56 is connected with the other end of the detour air passage tube 502, and the suction air passage portion 56 and the air passage tube 500 of the cleaner body 11 communicate with each other via the detour air passage tube 502. On the other end side of the detour air passage tube 502, there is provided a third blocking unit, which is constituted of, for example, a solenoid valve 503. This solenoid valve 503 serves to block or open the detour air passage tube 502.
As shown in
In the left bottom surface of the communication case portion 72, there is provided an opening 72A, which is communicated with the introducing opening 53A of the dust separation portion 52 as shown in
A cover plate 170 is mounted on the outer wall portion of the dust collecting case portion 74 to a position located outside the net filter NF3 and apart from the net filter NF3 by a predetermined distance, a. An opening 170A is provided in a lower portion of the cover plate 170.
The opening 170A of the cover plate 170 is connected to the connection opening 56A of the suction air passage portion 56.
Upon mounting the dust collecting container 410 to the dust collecting unit chamber 22 of the cleaner body 11, as shown in
As shown in
The front wall portion 84 (refer to
Further, the accommodating case 81 has therein side a return mechanism for returning air in the accommodating case 81 to the dust separation portion 52. This return mechanism is constituted of, for example, a return air passage 640 constituting an air passage. One end of the return mechanism is connected to a lower portion of the front wall portion 84 of the accommodating case 81, while the other end thereof is connected to the guide air passage tube 57 of the dust separation portion 52. To the other end of the returning air passage 640, there is provided, for example, a solenoid valve 641, which is operative to block or open the return air passage 640.
An external-air introducing air passage 650 (refer to
A dust removal unit for removing dust from the pleat filter portion 100 is disposed inside the accommodating case 81. As shown in the illustration of the embodiment, the dust removal unit is located between the pleat filter portion 100 and the front wall portion 84 of the accommodating case 81 and constitutes a rotating fan 800 that pivots on a central axis 101A of the pleat filter portion 100. The rotating fan 800 is configured to be rotated, for example, by external air introduced from the external-air introducing air passage 650. A frame 801 of the rotating fan 800 has at least one protrusion 802 in contact with one of the mountain portions of the pleat filter 104.
Upon rotating the rotating fan 800, the protrusion 802 gets over the mountain portions of the pleat filter 104, and accordingly, it is possible to provide vibrations to the pleat filter 104 to thereby shake off dust adhering to the pleat filter 104. As shown in
The control of the closing/opening operations of the shutters 501, 600, and 700, or the solenoid valves 503, 641, and 651 is performed by a control unit, which is not shown in the figure.
Hereunder, the operations of the vacuum cleaner of the structure mentioned above will be described with respect to
First, as shown in
Upon operating the switch 13b of the operation portion 13A, the electric blower 24 is driven. When this electric blower 24 is driven, air is sucked from the suction opening 24A of the electric blower 24. As a result, a negative pressure operates on the inside of the accommodating case 81 of the dust collecting unit 50 via the air passage tube 500 and the connection air passage portion 25, and further operates on the inside of the dust collecting case portion 74 or the separating chamber portion 54 of the dust separation portion 52 via the suction air passage portion 56. This negative pressure acts to the dust collecting hose 12, the extension tube 14 and the suction port body 15 via the guide air passage tube 57 to thereby suck the dust through the suction port body 15 together with air.
The thus sucked dust and air are guided into the suction connecting port 57a of the dust collecting unit 50 via the extension tube 14 and the dust collecting hose 12. The dust and the air that have been sucked into the suction connecting port 57a are introduced into the separating chamber 54 of the dust separation portion 52 through the guide air passage tube 57, and the dust and air are then counterclockwisely rotated in the separating chamber 54 as shown in
Under the rotation of the air, the dust and the air are separated from each other by inertias, and the air is sucked into the accommodating case 81 of the filter unit 80, through the net filter NF1 (refer to
On the other hand, the separated dust is introduced into the communication case portion 72 in the dust collecting portion 70 of the introducing opening 53A in the separating chamber 54 by an inertia force, together with a part of air. These introduced dust and air are sucked into the dust collecting chamber 73 through the communicating passage 71 in the communication case portion 72, and the dust is collected into the dust collecting chamber 73.
The air that sucked into the dust collecting chamber 73 is then sucked into the suction air passage portion 56 through the net filter NF3 and the opening 170A located below the cover plate 170, and further sucked into the accommodating case 81 of the filter unit 80.
The air sucked into the accommodating case 81 is then sucked into the connection air passage portion 25 of the cleaner body 11 through the pleat filter 104 of the pleat filter portion 100, and further sucked into the suction opening 24A of the electric blower 24.
The air sucked into the suction opening 24A of the electric blower 24 is then exhausted from an exhaust port 20H of the cleaner body 11 shown in
Upon completing the cleaning and operating of the switch 13a of the hand operation tube 13, the shutters 501, 600 and 700 are closed and the solenoid valves 503, 641 and 651 are opened. The electric blower 24 is driven at a predetermined power for a predetermined time period.
By closing the shutters 501, 600 and 700 and opening the solenoid valves 503, 641 and 651, the external air is introduced from the external-air introducing air passage 650 into the accommodating case 81 (refer to
Further, since the external air abutting against the blades 803 of the rotating fan 800 flows toward the pleat filter 104, the dust adhering to the pleat filter 104 can be effectively dropped off.
As indicated by broken lines with an arrow in
The dust dropped off from the pleat filter 104 passes through the return air passage 640, moves with the flow of the external air, and is carried into the separating chamber 54 of the dust collecting unit 50.
The dust is separated from the external air in the separating chamber 54 and carried into the dust collecting chamber 73, while the external air is sucked into the suction air passage portion 56 through the net filter NF1 (refer to
As indicated by the broken lines each with arrow in
In this manner, the dust dropped off from the pleat filter 104 is carried into the separating chamber 54 of the dust collecting unit 50. Therefore, when the electric blower 24 is driven for performing cleaning, the dust that has been dropped off from the pleat filter 104 is prevented from being sucked up and re-adhering to the pleat filter 104.
In the vacuum cleaner of the second embodiment, when the cleaning is performed; the shutters 501 and 700 are opened and the solenoid valve 902 is closed, air flows as indicated by a chain line with arrows in
When the switch 13a (refer to
When the shutters 501 and 700 are closed, external air is introduced from the external-air introducing air passage 650 into the accommodating case 81 of the dust collecting unit 50. This introduction of the air causes dust adhering to the pleat filter 104 to drop off therefrom as in the case of the first embodiment. The external air introduced into the accommodating case 81 is sucked into the air passage tube 500 through the detour air passage 900, and further sucked into the suction opening 24A of the electric blower 24, as indicated by the broken lines each with arrow in
The dust dropped off from the pleat filter 104 passes through the detour air passage 900 and moves with the flow of the external air, as in the case of the first embodiment. Because the detour air passage tube 900 has a filter 901, the dust is caught by the filter 901, and only the air is sucked into the air passage tube 500.
In this way, the dust dropped off from the pleat filter 104 is carried into the detour air passage tube 900 and caught by the filter 901. Therefore, when the electric blower 24 is driven for performing cleaning, the dust that has been dropped off the pleat filter 104 is prevented from being sucked up and re-adhering to the pleat filter 104.
According to the second embodiment, the shutter 600, it is not necessary to locate the return air passage 640 or the solenoid valve 641.
The present invention is not limited to the above-described first and second embodiments, and a vacuum cleaner of a type using a paper pack filter may be utilized instead of the dust separation portion 52 and the dust collecting portion 70.
It is to be noted that the present invention is not limited to the described embodiment and many other changes and modifications may be made without departing from the scopes of the appended claims.
In the above-described embodiments, although the present invention has been applied to a vacuum cleaner, the present invention is not restricted thereto. For example, the present invention is also applicable to an air-conditioning system and the like in such a way as to drop off dust from a filter in the air-conditioning system and the like.
Number | Date | Country | Kind |
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2006-099864 | Mar 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/056581 | 3/28/2007 | WO | 00 | 9/25/2008 |