The present invention relates to a vacuum cleaner incorporating therein a dust collecting unit.
One of conventional vacuum cleaners is disclosed in Japanese Patent Laid-Open Publication No. 1993-91962. Hereinafter, the conventional vacuum cleaner will be explained in conjunction with
Referring to
Reference numeral 13 represents a hood provided above an upper portion of dust chamber 11, which can be opened and closed when removing the dust from dust chamber 11. Reference numeral 7 is a grip manipulation unit installed on handle 4, which is provided with high power switch 21, normal power switch 22, low power switch 23 and power off switch 24 as shown in
As shown in
A control unit (not shown) controls electric blower 12 by using three operation modes, e.g., a high power mode for driving electric blower 12 with a power of 900 W, a normal power mode with 600 W and a low power mode with 200 W, and a power off mode cutting off a power to electric blower 12. Grip manipulation unit 7 can be manipulated to select one of the respective four power modes. In other words, the high power mode is selected by activating high power switch 21; the normal power mode, by normal power switch 22; the low power mode, by low power switch 21; and the power off mode, by power off switch 24.
In each of the high, the normal and the low power mode (referred to operation modes hereinafter), the suction air generated by the suction force of electric blower 12 is provided to electric blower 12 through suction nozzle 3, extension tube 2, hose 6, dust chamber 11 and communication holes 19, which are included in a path of the suction air.
Generally, dust chamber 11 is provided with dust bag 14 to filter the dust included in dust-laden air and accumulate the collected dust therein. When such dust bag 14 is disposed in the suction path at an upstream side of electric blower 12, the dust tends to adhere to a part of the inner surface of dust bag 14 through which the suction air flows, thereby reducing the suction force. To solve the problem, there has been proposed a vacuum cleaner incorporating therein a dust removing unit for removing the adhered dust off the dust bag to recover the suction force.
However, in such a conventional vacuum cleaner, the dust removing operation cannot be stopped in response to the operational conditions or circumstances of the vacuum cleaner, wherein the dust removing operation is unnecessary, thereby wasting power for operation of the dust removing unit.
It is, therefore, an object of the present invention to provide a vacuum cleaner capable of saving power consumption of a dust removing unit and enhancing convenience by halting the dust removing operation in response to the user's selection or operational circumstances of the vacuum cleaner.
In accordance with a preferred embodiment of the present invention, there is provided a vacuum cleaner including an electric blower for generating suction air; a collecting unit for collecting dust contained in the suction air; a dust removing unit for removing dust adhered to the collecting unit; and a dust removing stop unit for stopping an operation of the dust removing unit.
In accordance with another preferred embodiment of the present invention, there is provided a vacuum cleaner including an electric blower for generating suction air; a collecting unit for collecting dust contained in the suction air; a dust removing unit for removing dust adhered to the collecting unit; and indication unit for informing a user of an operation state of the dust removing unit.
The above and other objects and features of the present invention will become apparent from the following description of preferred embodiments given in conjunction with the accompanying drawings, in which:
A first preferred embodiment will now be described with reference to
An operation of the vacuum cleaner described above will now be explained in detail.
When electric blower 12 starts operating, a suction force is generated to thereby suction dust-laden air through a suction nozzle 3 to dust bag 14. Since dust bag 14 also serves as a filter, the dust in the dust-laden air is filtered by dust bag 14 and accumulated therein whereas dust-removed air travels to electric blower 12 through communication holes 19. In this configuration, since the suction air necessarily passes through a part of an inner surface of dust bag 14 near communication holes 19, the dust, especially, fine dust, tends to adhere thereto.
In such an occasion, even with a small amount of dust accumulated in dust bag 14, the suction force prematurely decreases so that an efficiency of cleaning work is deteriorated. In order to solve the problem, the vacuum cleaner in accordance with the first embodiment of the present invention operates as follows. When an input to electric blower 12 changes, e.g., from one of the operation modes to the power off mode, or a dust removing start switch (not shown), which can be installed in grip manipulation unit 7, is activated, the AC voltage is applied to control circuit 29 so as to drive vibrator 18 to vibrate. Driven vibrator 18 renders vibrations of dust bag 14 in a region near communication holes 19 to thereby knock the adhered dust off dust bag 14, resulting in the removal of the dust adhered to the region of dust bag 14 near communication holes 19. As a result, the suction force can be recovered and thus the efficiency of the cleaning work can be maintained. Dust removing stop unit 32 halts the operation of dust removing unit 31 by cutting off the voltage applied to control circuit 29. When dust removing stop unit 32 stops the operation of dust removing unit 31, LED indicator 33 indicates the halt of the dust removing operation, thereby enhancing user convenience.
During the dust removing operation, a user may want to manually stop the operation of dust removing unit 31, e.g., when the user notices that the suction force is recovered or the like. In such a case, the user can activate dust removing stop switch 25 to halt the dust removing operation. Therefore, the user can halt the dust removing operation at any time, thereby improving functionality and convenience.
When a mode of the vacuum cleaner is changed into one of the operation modes by the manipulation of grip manipulation unit 7, an input power level of electric blower 12 controlled by control unit 30 is changed, and thus the amount of the suction air flow is varied. Since the variation of the suction air flow gives rise to a turbulent air flow in dust chamber 11, the dust in the suction air is hardly adheres to dust bag 14 and the dust removing operation cannot be performed efficiently during that time. Therefore, dust removing stop unit 32 halts the dust removing operation of dust removing unit 31 when the input power level of electric blower 12 is changed by the manipulation of grip manipulation unit 7, thereby saving the power consumption for performing the operation of dust removing unit 31.
In general, cleaning operation is terminated when the user operates power off switch 24 to convert an operation mode of electric blower 12 into the power off mode thereof. In accordance with the first preferred embodiment of the invention, when the user activates power off switch 24 to halt the operation of electric blower 12, dust removing unit 31 starts the dust removing operation for a predetermined time period, e.g., 60 seconds, and thereafter the dust removing stop unit 32 stops the operation thereof. In such a case, therefore, there is no need to install an additional switch, e.g., a dust removing start switch, thereby lowering a manufacturing cost and enhancing user convenience. Also, the vacuum cleaner can be configured such that while the dust removing operation is being performed, the user can halt the operation at any time by activating or pressing power off switch 24 again, thereby adding greater convenience.
Also, after the dust adhered to dust bag 14 is removed by the operation of dust removing unit 31, the flow rate of the suction air is recovered. When the flow rate detected by the suction air flow detection unit 34 is increased or recovered, dust removing stop unit 32 halts the dust removing operation of dust removing unit 31, so that the power consumption for the operation of dust removing unit 31 can be reduced. When the flow rate is recovered, a vacuum pressure in dust chamber 11 drops or temperatures of electric blower 12 and its surrounding area are lowered. Therefore, by detecting the vacuum pressure within dust chamber 11 or the temperature of electric blower 12 or its surroundings area instead of detecting the flow rate of the suction air by suction air flow detection unit 34, the restoration of the flow rate can be detected and dust removing stop unit 32 can be operated to stop the dust removing operation, thereby obtaining a similar effect as in the case of directly detecting the flow rate.
If the input to electric blower 12 is high, the suction air flow is also strong and thus the dust in the suction air can be readily adhered to dust bag 14. In such a case, the dust removing operation may not be performed effectively due to an adhesive force that can be stronger than a dust removing force. Therefore, when the input to electric blower 12 is high, e.g., when electric blower 12 is in the high power mode, dust removing stop unit 32 preferably halts the operation of dust removing unit 31. In other words, when the dust removing operation is not so effective because the dust is strongly adhered to dust bag 14 by the large suction air flow, the dust removing operation of dust removing unit 31 is halted in accordance with the present invention, so that the power consumption for the dust removing operation can be decreased.
When the operation of electric blower 12 is switched from the power off mode to one of the operation modes, the input to electric blower 12 increases. Therefore, by detecting such input change to electric blower 12 by way of input detection unit 35, dust removing stop unit 32 of the present invention preferably halts the dust removing operation of dust removing unit 31. By doing so, the dust removing operation can be carried out without being affected by the suction air flow and thus the dust removing operation can be performed most efficiently, thereby enhancing the dust removing efficiency and saving the power consumption for operating dust removing unit 31.
Hood 13 is normally opened when the user removes the dust from dust chamber 11. Therefore, the dust removing effect cannot be obtained even if the dust removing operation is performed in such an occurrence. Therefore, when hood detection unit 38 detects that hood 13 is opened, the dust removing operation of dust removing unit 31 is halted by dust removing stop unit 32. In other words, when the user removes the accumulated dust from dust chamber 11, the dust removing operation is halted, thereby enhancing convenience.
Also, there is no need of operating dust removing unit 31 when dust bag 14 is not set in dust chamber 11. Therefore, when filter detection unit 36 detects that dust bag 14 is not present in dust chamber 11, the dust removing operation of dust removing unit 31 is halted by dust removing stop unit 32. In other words, when the dust removing operation is not expected, the dust removing operation is halted, thereby saving the power consumption for operating dust removing unit 31.
Cleaning cannot be done when hose 6 is detached from main body 1 and such a case can be determined as an abnormal state of the vacuum cleaner. Therefore, when hose detection unit 32 detects that hose 6 is not connected to main body 1, dust removing unit 31 is halted by dust removing stop unit 32, i.e., when the vacuum cleaner is determined to be in an abnormal state, the operation of dust removing unit 31 is terminated, thereby enhancing safety.
Also, when dust removing stop unit 32 halts the operation of dust removing unit 31, the LED serving as LED indicator 33 installed in grip manipulation unit 7 turns “ON” for a predetermined time period. Therefore, the user can recognize that the dust removing operation is halted, thereby enhancing convenience.
While the first preferred embodiment of the invention has been described for the vacuum cleaner using dust bag 14, it will be understood by those skilled in the art that the embodiment can be equally applied to a vacuum cleaner incorporating therein a cyclonic dust collecting unit to obtain same effects.
A vacuum cleaner in accordance with a second preferred embodiment of the invention will now be described with reference to
Reference numeral 40 is a vibrator serving as a dust removing unit uprightly installed in main body 1. Vibrating plate 40a located at an upper portion thereof abuts on the outer surface of dust bag 14 facing communication holes 19 of partition 5. Provided in control board 47 disposed in board case 48 positioned above electric blower 12 are vibrator driving switch 41 implemented by, e.g., a TRIAC, for providing, e.g., 100 V AC power to vibrator 40; vibration control circuit 42 for ON/OFF controlling vibrator driving switch 41; display control circuit 44 for driving LED 43 serving as an indicator for displaying an operation state of vibrator 40; motor control circuit 45 for controlling the operation of electric blower 12; and DC power source 46 for generating a DC power from the AC power to supply same to vibration control circuit 42 and display control circuit 44. LED 43 is fixedly mounted in display window 49 for displaying a vibrating operation.
Configuration and operation of vibrator 40 will now be described with reference to
Arm 40d is also fixed to body case 40b via resilient bushing 40f having a ring shape and made of, e.g., rubber. Installed in body case 40b are electromagnet 40g and movable plate 40c having permanent magnet 40h at one end thereof facing an operational surface of electromagnet 40g, permanent magnet 40h being disposed parallel therewith. At another end of movable plate 40c opposite to the one end housing permanent magnet 40h is rotatably fixed to body case 40b by means of screw 40j through sleeve 40i made of, e.g., rubber. When vibrator driving switch 41 is turned “on” by vibration control circuit 42, AC voltage, e.g., AC 100V is supplied to electromagnet 40g to generate a magnetic field therearound. Due to the magnetic field generated around electromagnet 40g, movable plate 40c is pivoted about its fixed end, which in turn moves or vibrates at a frequency of the AC power (50 or 60 Hz for example) arm 40d supported by resilient bushing 40f in the direction indicated by the arrow as shown in
The indication scheme for the vibration dust removing operation in the above configuration will now be described with reference to
When the AC voltage, e.g., AC 100 V, is supplied to main body 1, a DC power is provided from DC power source 46 to vibration control circuit 42; display control circuit 44; and grip switch circuit 50 incorporating therein, e.g., an operation switch (not shown) for starting the operation of electric blower 12 and a power OFF switch (not shown) for halting the operation of electric blower 12. When the operation switch in grip switch circuit 50 is switched to operate, a driving signal is provided to motor control circuit 45 in control board 47 so that electric blower 12 is operated and the dust is accumulated in dust bag 14.
Next, when the power OFF switch in grip switch circuit 50 is switched to operate after finishing the cleaning, a power off signal is inputted to motor control circuit 45 and vibration control circuit 42. In response to the power off signal from grip switch circuit, motor control circuit 45 halts the operation of electric blower 12 and simultaneously vibration control circuit 42 switches “on” vibrator driving switch 41 to operate vibrator 40. Also, vibration control circuit 42 outputs a vibration start signal to display control circuit 44. In response to the vibration start signal, display control circuit 44 turns on LED 43.
After vibrator 40 is operated for a predetermined time, e.g., 60 seconds, enough to remove the dust adhered to dust bag 14, vibrating control circuit 42 switches off vibrator driving switch 41 and simultaneously provides a vibration end signal to display control circuit 44. Responding to the vibration end signal, display control circuit 44 turns off LED 43. As a result, the user can see an operational state of vibrator 40 by checking the on/off state of LED 43 displayed through display window 49 installed at an upper portion of main body 1. Therefore, the user can easily recognize whether vibrator 40 is properly operated or not, which in turn prevents the user from prematurely disconnecting the power of the vacuum cleaner before the dust removing operation is completed.
The preferred embodiment of the present invention has been described for the case, wherein when vibrator 40 is operated, LED 43 is turned on; and when vibrator 40 is stopped, LED 43 is turned off. However, same effects can be obtained by way of blinking LED 43 when vibrator 40 is operated and turning on or off LED 43 when vibrator 40 is not on. Alternatively, by employing a 2 color LED as LED 43, the on and off states of vibrator 40 can be represented by different colors.
The second preferred embodiment of the invention has been described for the case where vibrator 40 starts operating right after electric blower 12 is stopped. However, even after the user completes the cleaning work and halts electric blower 12 by using grip switch circuit 50, electric blower 12 keeps rotating by inertia for a while and thus the dust in dust bag 14 can drift therein during that period. Therefore, the operation of vibrator 40 during that period may not efficiently remove the dust adhered to the inner surface of dust bag 14. Therefore, the dust removing operation of vibrator 40 may be preferably delayed by a standby period at the end of which electric blower is completely stopped. During the standby period, as shown in
Also, by employing for LED 43 a 2 color LED to emit different colored lights during the standby period and the dust removing operation period, respectively, in the configuration described above, the user can recognize the series of operation by different colors emitted from LED 43.
A third preferred embodiment will now be described with reference to
Incorporated in the vacuum cleaner in accordance with the third preferred embodiment of the invention is a ZCP generation circuit 51 for generating zero cross pulse (ZCP) signals at every zero cross point of the AC 100 V power. Using ZCP generation circuit 51, LED 43 can be made to blink with a blinking period synchronized with a vibration period of vibrator 40. When the AC 100 V power is applied to main body 1, ZCP generation circuit 51 in control board 47 detects the zero cross points of the AC 100 V power to generate the ZCP signals synchronized with the period of the AC 100 V power having a frequency of, e.g., 50 Hz or 60 Hz, to supply same to display control circuit 44 for controlling on and off operation of LED 43.
When the cleaning work is completed and the power off switch in grip switch circuit 50 is operated, the power off signal is inputted to motor control circuit 45 and vibration control circuit 42. In response to the power off signal, motor control circuit 45 halts the operation of electric blower 12 and vibration control circuit 42 switches on vibrator driving switch 41 to supply the AC 100 V power to vibrator 40. Vibrating plate 40a in vibrator 40 supplied with the AC 100 V power will be made to vibrate with the vibration period synchronized with that of the AC 100 V power having the frequency of, e.g., 50 Hz or 60 Hz, thereby removing the dust adhered to dust bag 14. Simultaneously, vibration control circuit 42 provides a vibration start signal to display control circuit 44. In response to the vibration start signal, display control circuit 44 repeatedly turns on and off LED 43 in accordance with the ZCP signals in turn to thereby perform a blinking control synchronized with the period of the AC 100 V power having the frequency of, e.g., 50 Hz or 60 Hz.
After vibrator 40 has been operated for a predetermined time enough to remove the dust adhered to dust bag 14, vibrating control circuit 42 switches off vibrator driving switch 41 and outputs a vibrating end signal to display control circuit 44. Responding to the vibrating end signal, display control circuit 44 turns off LED 43.
As a result, the user can recognize the operational state of vibrator 40 from the blinking of LED 43 displayed through display window 49 installed at an upper portion of main body 1. Therefore, the user can easily recognize whether vibrator 40 is being properly operated or not, which in turn prevents the user from prematurely disconnecting the power of the vacuum cleaner before the dust removing operation is completed.
While LED 43 in the second and the third preferred embodiment has been described as being simply emitting light, LED 43 can be made to provide a patterned image to display characters, e.g., “UNDER DUST REMOVING” and also can be made to blink and to be turned on and off while changing display colors to obtain same effects.
A fourth preferred embodiment of the present invention will now be described with reference to
The indication scheme for the vibration dust removing operation in the above configuration will now be described with reference to
When the AC 100 V power is supplied to main body 1, a DC power is provided from DC power source 46 to vibration control circuit 42; display control circuit 44; and grip switch circuit 50 incorporating therein, e.g., an operation switch (not shown) for starting the operation of electric blower 12 and a power OFF switch (not shown) for halting the operation of electric blower 12. When the operation switch in grip switch circuit 50 is operated, a driving signal is provided to motor control circuit 45 in control board 47 so that electric blower 12 is operated and the dust is accumulated in dust bag 14.
Next, when the power OFF switch in grip switch circuit 50 is operated after finishing the cleaning, a power off signal is inputted to motor control circuit 45 and vibration control circuit 42. In response to the power off signal from grip switch circuit, motor control circuit 45 halts the operation of electric blower 12 and simultaneously vibration control circuit 42 switches “on” vibrator driving switch 41 to operate vibrator 40.
Also, vibration control circuit 42 outputs a vibration start signal to buzzer control circuit 55. Responding to the vibration start signal, buzzer control circuit 44 makes the buzzer 52 generate the sound. After vibrator 40 is operated for a predetermined time, e.g., 60 seconds, enough to remove the dust adhered to dust bag 14, vibrating control circuit 42 switches off vibrator driving switch 41 and simultaneously provides a vibration end signal to buzzer control circuit 55. Responding to the vibration end signal, buzzer control circuit 55 stops the sound generation of buzzer 52.
As a result, the user can recognize an operational state of vibrator 40 by hearing the sound of buzzer 52 through opening 54 installed at the upper portion of main body 1. Therefore, the user can easily recognize whether vibrator 40 is properly operated or not, which can help to prevent the user from prematurely disconnecting the power of the vacuum cleaner before the dust removing operation is completed.
While the fourth preferred embodiment of the present invention has been described for the case where buzzer 52 makes the continuous buzzing sound while vibrator 40 is operated and the buzzer 52 stops the buzzing sound when the vibrator 40 is halted, it will be understood by those skilled in the art that same effects can be obtained by constructing the above configuration as follows: The buzzer 52 makes an intermittent buzzing sound during the vibrating operation of vibrator 40 and buzzer 52 stops the generation of buzzing sound when the vibrating operation of the vibrator 40 is halted, which can reduce the noise level since the noise level of the intermittent buzzing sound is lower than that of the continuous buzzing sound.
A fifth preferred embodiment will now be described with reference to
Grip switch circuit 50 and vibration motor 58 serving as a vibration source are connected to control board 47 in main body 1 via wiring space 60 for accommodating therein signal lines and hose 6. Wiring space 60 is separated from air path 56.
The indication scheme for the vibration dust removing operation in the above configuration will now be described with reference to
When the AC 100 V power is supplied to main body 1, a DC power is provided from DC power source 46 to vibration control circuit 42 and grip switch circuit 50 incorporating therein, e.g., an operation switch for starting the operation of electric blower 12 and a power OFF switch for halting the operation of electric blower 12. When the operation switch in grip switch circuit 50 is operated, a driving signal is provided to motor control circuit 45 in control board 47 so that electric blower 12 is operated and the dust is accumulated in dust bag 14. Next, when the power OFF switch in grip switch circuit 50 is operated after finishing the cleaning, a power off signal is inputted to motor control circuit 45 and vibration control circuit 42. In response to the power off signal from grip switch circuit 50, motor control circuit 45 halts the operation of electric blower 12 and simultaneously vibration control circuit 42 switches “on” vibrator driving switch 41 to operate vibrator 40.
At the same time, vibration control circuit 42 switches on vibration motor driving switch 61 so that power from DC power source 46 is supplied to vibration motor 58 to start operating vibration motor 58. The vibration of vibration motor 58 is transmitted to grip portion 57 in grip manipulation unit 7 via motor holder 59, thereby making grip portion 57 in grip manipulation unit 7 vibrate. After vibrator 40 is operated for a predetermined time enough to remove the dust adhered to dust bag 14, vibration control circuit 42 switches off vibrator driving switch 41 and vibration motor driving switch 61 to cut off the power to vibration motor 58, thereby halting the vibration of grip portion 57 in grip manipulation unit 7.
As a result, the user can notice the operation and stop state of vibrator 40 by the presence and the absence of the vibration in grip portion 57 of grip manipulation unit 7. Therefore, the user can easily recognize whether vibrator 40 is properly operated or not, which, in turn, can help to prevent the user from prematurely disconnecting the power of the vacuum cleaner before the dust removing operation is completed.
While the fifth preferred embodiment of the present invention has been described for vibration motor 58 serving to vibrate grip portion 57, it will be understood by those skilled in the art that same effects can be obtained by using an ultrasonic vibrator instead of vibration motor 58.
While the second to fifth preferred embodiments of the invention have been described for dust bag 14 detachably held in dust chamber 11 for accumulating the suctioned dust, it will be understood by those skilled in the art that same effects can be obtained when applying the present invention to remove the dust adhered to an external surface of a filter incorporated in a substantially cylindrical dust chamber employing a cyclonic dirt collection mechanism.
While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.
Number | Date | Country | Kind |
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2002-300119 | Oct 2002 | JP | national |
2002-304800 | Oct 2002 | JP | national |
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Number | Date | Country | |
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20040078921 A1 | Apr 2004 | US |