The invention relates to a vacuum cleaning tool for a vacuum cleaning device, in particular, for a vacuum cleaner or the like, comprising a housing having at its front end a working chamber for a brush roller and at the opposed end a connecting socket for attaching a vacuum hose. Between the working chamber and the connecting socket a turbine chamber for an air turbine is arranged in the housing. The working chamber is essentially transversely arranged relative to the longitudinal axis of the vacuum cleaning tool. The bottom of the working chamber is provided with at least one vacuum air port through which a vacuum air flow enters the working chamber. A connecting opening between the working chamber and the turbine chamber is provided through which the vacuum air flow enters the turbine chamber and drives the air turbine. The vacuum air flow passes through the discharge opening into the connecting socket. The air turbine drives the brush roller in rotation, wherein the bristles of the brush roller act through the vacuum air port on the surface to be treated.
Such vacuum cleaning tools are known in various configurations. They are usually designed as floor vacuum nozzles and suitable for cleaning large surface areas. Such floor vacuum nozzles are usable only to a limited extent as hand-held nozzles for cleaning car seats and upholstery or the like. For upholstery cleaning and for special cleaning task, adapted vacuum cleaning tools are offered that are usually configured purely as a vacuum nozzle. A mechanical action on the surface to be cleaned is possible only to a limited extent with such vacuum nozzles.
Other floor vacuum nozzles for a vacuum cleaner have a working chamber for a brush roller provided in a housing; the brush roller is driven in rotation by an air turbine positioned in the housing. The working chamber extends essentially transversely to a longitudinal axis of the floor vacuum nozzle wherein in the bottom of the working chamber at least one vacuum air port is provided through which a vacuum air flow enters the working chamber. By means of a connecting opening provided between the working chamber and the turbine chamber for receiving the air turbine, the vacuum air flow enters the turbine chamber, drives the air turbine, and exits through the discharge opening and connecting socket. The bristles of the brush roller act through the vacuum air port on the surface to be worked on for which purpose the air turbine must make available a sufficient amount of drive power. Since the vacuum air flow can provide only a limited drive power, the air turbine is supported in a complex fashion so that a power loss as little as possible occurs. This support is complex and, within a line of products, can lead to great fluctuations in regard to the drive power acting on the brush roller because of tolerances.
It is an object of the present invention to provide a vacuum cleaning tool with a brush roller whose driving air turbine has a support that has only minimal power loss and, within a line of products, ensures minimal fluctuation of turbine power.
In accordance with the present invention, this is achieved in that the base member of the air turbine is fixedly attached to a bushing and the bushing is rotatably supported on a support shaft supported in the housing.
The air turbine according to the invention is supported by means of a bushing on a support shaft that is mounted in the housing, wherein the support shaft is supported within the housing. Tolerances occurring during mounting of the support shaft, comprised preferably of metal, have no effect on the supporting action of the air turbine itself. In particular, alignment errors of the holder provided in the housing for the support shaft have no effect on the support action of the turbine. The supporting properties are determined exclusively by the pair support shaft/bushing, and this pair is independent of size tolerances of the housing. The support action according to the invention not only ensures a uniform turbine power within a line of products but also provides a support that can be mounted easily by auxiliary personnel having no special mechanical skills.
In a special embodiment, the support shaft is mounted with one end, expediently with both ends, by means of bearings in the housing wherein the bearings can be mounted in the outer housing walls or in the inner housing walls within appropriate receptacles. Preferably, the support shaft is fixedly secured in the housing, i.e., it cannot rotate in the housing.
A simple drive connection is achieved in that the bushing projects at least at one end from the base member of the air turbine and a drive wheel of a drive is supported thereon. Expediently, a belt drive is provided that provides in a simple way a drive connection between the air turbine and the brush roller.
In order to make available at the brush roller a satisfactory torque, it is provided to arrange the air turbine with a portion of its diameter (i.e., a radial length that corresponds to a portion of the diameter) in a turbine channel projecting into the turbine chamber. This configuration of the turbine channel can be realized independent of the afore described invention. Expediently, the air turbine is arranged within the turbine channel in such a way that it projects by a radial length that is greater than its radius into the turbine channel. The turbine channel itself ends advantageously in the turbine chamber at a spacing in front of the discharge opening into the connecting socket wherein the width of the turbine channel corresponds approximately to the axial width of the air turbine.
The bushing of the air turbine can extend through the sidewalls of the turbine channel and is axially supported outside of the turbine channel in bearings fixedly attached to the housing. In this way, axial oscillation of the air turbine is prevented.
According to a further invention, the connecting socket has a stepped inner diameter in order to receive connecting tubes of different diameters. A first section adjacent to the connecting opening has a first inner diameter and a second section neighboring the turbine chamber has a second inner diameter. The first inner diameter is greater than the second inner diameter so that through the first section connecting tubes with smaller inner diameters can be inserted into the second section. Connecting tubes with greater diameters are inserted into the first section approximately in a seal-tight way. The sections with stepped inner diameter are provided on a socket insert that is separate from the connecting socket, wherein the socket insert is expediently seal-tightly inserted into the connecting socket and is locked therein.
Between the first and second sections there is expediently a circumferentially extending shoulder that forms a stop for the insertion depth of connecting tubes with greater outer diameter. For facilitating threading of a connecting tube and for broadening the diameter range of connectable tubes, it is provided that the inner diameter of one section widens in the flow direction of the vacuum air flow.
By arranging several vacuum air ports, of which at least one extends from the bottom of the working chamber into the front end face of the housing, a large mechanical action area for the brush roller is provided locally without the upholstery or the like to be cleaned penetrating too deep into the working chamber of the vacuum cleaning tool. The spatial configuration of the vacuum air ports enables excellent cleaning of corners, seams or the like. Since the partial vacuum air flows entering through the vacuum air ports, respectively, are combined in the working chamber and pass through the turbine chamber as a common vacuum air flow and drive the air turbine, a high torque and thus an excellent mechanical cleaning action are obtained.
Expediently, the vacuum air ports are approximately of identical configuration; in particular, they are positioned at identical, preferably minimal, spacing adjacent to one another.
When a vacuum air port extends from the bottom of the working chamber into the front end face of the housing, a configuration results that enables also excellent cleaning of corners, seams or the like. The vacuum air port extends across the housing edge formed by the bottom of the working chamber and the end face of the housing upwardly from the bottom into the end face of the housing.
The drive of the brush roller is realized by means of a belt drive wherein the belt pulley that is fixedly connected to the brush roller is not provided at the end of the brush roller but between the ends of the brush roller on its base member. In connection with the several vacuum air ports, the belt pulley of the brush roller is to be arranged on the brush roller in the area between the vacuum air ports. The housing web that remains between two vacuum air ports can thus cover the belt pulley and the driving belt so that the belt drive, despite the large surface area opening of the working chamber provided by the large vacuum air ports, has no parts that are open to the exterior.
By means of an advantageous spatial arrangement of the discharge opening, the turbine, and the brush roller in such a way that the center point of the discharge opening into the connecting socket, the air turbine axis, and the axis of rotation of the brush roller are positioned approximately in a common plane, a vacuum cleaning tool is provided that is easy to handle and has a great performance.
Expediently, the base member is provided with a widened diameter portion on which the belt pulley is secured. A part of the belt pulley, preferably the entire belt pulley, can be formed as a unitary part of the base member of the brush roller.
When the housing web remaining between the two vacuum air ports covers the belt pulley and the driving belt, the design of the belt pulley and of the housing web can provide essentially a closed receiving space or chamber for the driving belt.
The vacuum cleaning tool 1 according to the invention illustrated in the Figures is provided to be connected to a vacuum hose of a vacuum cleaning device, not illustrated, particularly a vacuum cleaner. For this purpose, the housing 2 assembled from a housing top part 2b and a housing bottom part 2a is provided at its rearward end 3 with a connecting socket 4 that is formed as a unitary or monolithic part of the housing 2. As can be seen in particular in the section illustrations of
The socket insert 5 is secured by a catch 6 captively within the connecting socket 4. After assembly of the housing parts 2a and 2b at the separation plane 2c of the housing 2 the socket insert 5 is inserted axially into the open end 104 of the connecting socket 4 until the catch 6 locks in place and the socket insert 5 that is manufactured separately from the connecting socket 4 is captively secured in the connecting socket 4.
The leading end 7 of the vacuum cleaning tool 1 is designed as a working chamber 8 that extends essentially transversely, in particular at a right angle, to the longitudinal axis 9 of the vacuum cleaning tool 1. The longitudinal axis 9 extends in the working direction 10 of the vacuum cleaning tool 1 from the rearward end 3 to the leading end 7.
Between the working chamber 8 and the connecting socket 4, a turbine chamber 11 is provided in the housing 2; the turbine chamber 11 houses an air turbine 12 (
In the bottom 20 of the working chamber 8 several vacuum air ports 21, 22, 23 are formed that are positioned adjacent to one another in a direction transverse to the longitudinal axis 9 of the vacuum cleaning tool 1. As shown in
In operation of the vacuum cleaning tool, a partial vacuum air flow 31, 32, 33 passes through each one of the vacuum air ports 21, 22, 23 into the housing 2; the partial vacuum air flows 31-33 then flow as a common vacuum air flow 30 through the connecting socket 4 into the vacuum cleaning device.
For guiding the vacuum air flow between the working chamber 8 and the turbine chamber 11, a connecting opening 25 is provided as illustrated particularly in FIGS. 5 to 7. Through the connecting opening 25 the partial air flows 31, 32, 33 that combine to a common vacuum air flow 30 flow into the turbine chamber 11, drive the air turbine 12 arranged within the turbine chamber 11 at high speed, and exit the vacuum cleaning tool 1 through the connecting socket 4.
The air turbine 12 configured as a flow-through turbine with a vane-free center drives by a belt drive 26 the brush roller 15 that is rotatably supported in the working chamber 8. The axis of rotation 14 of the brush roller 15 is positioned transversely to the longitudinal axis 9 of the housing 2. The brush roller 15 is comprised of a base member 27 that has one or several rows of bristle arrangements 28 arranged in spiral. The bristles project minimally through the vacuum air ports 21, 22, 23 and act on the surface to be treated.
The belt drive 24 (
As illustrated in
The belt pulley 35 which is fixedly connected to the brush roller 15 is positioned between the ends 40 and 41 of the brush roller 15; this can be seen in particular in
In order to generate sufficient torque at the brush roller 15, it is provided that the air turbine 12 is arranged with a portion of its diameter D in a turbine channel 45 that projects into the turbine chamber 11. The turbine channel 45 is illustrated in
The base member 112 of the air turbine or its hub 47 can be arranged between the lateral walls 46 of the turbine channel 45. The spacing c of the lateral walls 46 is then minimally greater than the axial width B of the air turbine so that the hub 47 of the air turbine 12 is tightly held between the lateral walls 46. The vacuum air flow 30 flowing in through the connecting opening 25 must therefore flow between the turbine vanes 53 into the vane-free center 54 of the air turbine 12 and from the free center must flow out by passing through the vane arrangement again. The air turbine 12 itself is comprised of a central disc with turbine vanes arranged on both sides and connected or secured only by the central disc. The vane ring is open toward the free end face wherein the vanes of one side are displaced relative to the vanes of the other side in the circumferential direction. The vacuum air flow 30 is divided approximately uniformly onto the two vane arrangements of the two axial sides of the central disc.
The connecting opening 25 corresponds advantageously to the width c of the turbine channel 45 and has a height that is less than its width. The connecting opening 25 is approximately slot-shaped when viewed in an end view.
The connecting opening 25 is positioned, as shown in
Expediently, the axis of rotation 14 of the brush roller 15 is arranged above the imaginary plane 49 that is determined by the turbine axis 16 and the center point 17 of the discharge opening 18.
In order to provide the driving air turbine 12 with a simple support that can be mounted easily and is essentially loss-free, it is provided to mount the base member 112 of the air turbine 12 fixedly, in particular secured against rotation, on a bushing 147 that preferably projects at one end 134 from the base member hub 47 and carries the drive wheel 34 for the driving belt 29 of the belt drive; the drive wheel 34 is fixedly connected to the bushing 147. In the embodiment according to
Advantageously, the bushing 147 can be integrally cast into the base member 112.
The bushing 147 is supported on a support shaft 116 that is preferably secured at both axial ends 148 in the housing 2. As shown in the embodiment according to
As shown in the embodiment according to
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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102005006424.8 | Feb 2005 | DE | national |