Vacuum cleaning tool with an outlet ramp

Information

  • Patent Grant
  • 6477735
  • Patent Number
    6,477,735
  • Date Filed
    Thursday, August 30, 2001
    23 years ago
  • Date Issued
    Tuesday, November 12, 2002
    22 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Moore; Chris K.
    Agents
    • Huckett; Gudrun E.
Abstract
A vacuum cleaning tool has a housing with a partition dividing an interior of the housing into a brush chamber and a turbine chamber. A vacuum connector is connected to the housing remote from the brush chamber. A working roller is arranged in the brush chamber. An air turbine is arranged in the turbine chamber and drives in rotation the working roller. A vacuum air flow enters the brush chamber, flows from the brush chamber through an intake window into the turbine chamber, flows within the turbine chamber through the air turbine, and exits from the turbine chamber to the vacuum connector. The turbine chamber has a chamber bottom with a ramp ascending toward the outlet window in the area where the vacuum airflow exits from the turbine chamber. The ramp is through-shaped and has a groove extending in the flow direction of the vacuum airflow.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to a vacuum cleaning tool for a vacuum cleaning device comprising a housing in which a brush chamber and a turbine chamber are provided. A working roller, in particular, a brush roller, is arranged in the brush chamber transversely to the working direction of the vacuum cleaning tool. The working roller penetrates with a peripheral portion a suction slot provided in the bottom of the brush chamber. An air turbine is arranged in the turbine chamber for driving in rotation the working roller. A vacuum air flow of the vacuum cleaning tool enters the brush chamber via the suction slot, flows into the turbine chamber via an intake window provided in a partition between the brush chamber and the turbine chamber, and exits from the turbine chamber through an outlet window of a vacuum connector. In the flow direction of the vacuum airflow, the outlet window is positioned higher than the intake window. The turbine chamber has a chamber bottom and the chamber bottom has a ramp ascending toward the outlet window in the area where the vacuum airflow exits from the turbine chamber.




2. Description of the Related Art




In the housing of the vacuum cleaning tool according to U.S. Pat. No. 5,249,333, a brush chamber and a turbine chamber are formed. In the brush chamber a brush roller is arranged transversely to the working direction and penetrates to the exterior through a suction slot in the housing bottom of the brush chamber. For driving in rotation the brush roller, an air turbine is arranged in the turbine chamber which drives the brush roller by means of a belt drive. A vacuum airflow enters the brush chamber through the suction slot and flows into the turbine chamber through an intake window in the partition between the brush chamber and the turbine chamber. The vacuum air flow exits from the turbine chamber through an outlet window. The air turbine is formed as a so-called direct flow turbine, i.e., between two neighboring vanes a flow path is formed which opens into the center of the air turbine. The vacuum air flow therefore enters the vane-free center of the air turbine by flowing through the annular vane arrangement at one end and performs again work when exiting this center at the opposite end by flowing again through the annular vane arrangement.




This known configuration of a vacuum cleaning tool ensures a great output of the air turbine which, for strong vacuum air flows, is within the magnitude of an electric motor which can be used as an alternative for driving the brush roller.




SUMMARY OF THE INVENTION




It is an object of the present invention to further develop the vacuum cleaning tool of the aforementioned kind such that even for weaker vacuum air flows a strong turbine power output for driving the working roller is made available.




In accordance with the present invention, this is achieved in that the ramp provided on the turbine chamber bottom is trough-shaped with a groove extending in the flow direction of the vacuum airflow.




In the flow direction of the vacuum airflow the outlet window is positioned higher than the intake window so that the vacuum airflow is directed upwardly toward the outlet window. In this way, the vacuum airflow safely passes through the annular vane arrangement, enters the center of the turbine, and safely exits this center again. In the outflow area of the vacuum airflow the turbine chamber bottom is formed as a ramp and ascends to the outlet window wherein in the flow direction of the vacuum airflow the terminal edge of the ramp is positioned approximately at the level of the housing edge of the outlet window. In this way, the fault flow or secondary air which flows near the turbine chamber bottom is also guided in a directed way to the outlet window and can flow out without disruption. The deflected fault flow or secondary air therefore cannot impede the outflow of the vacuum airflow, which performs the work, so that indirectly the turbine power output is increased in this way.




The ramp is expediently trough-shaped with a groove extending in the flow direction of the vacuum airflow wherein the groove advantageously is matched in the area of the air turbine to the width of the air turbine and at the outlet side to the size of the outlet window. In this connection, the trough-shaped groove can be guided into the outlet window, in particular, can penetrate into it.




Preferably, the center of the outlet window is located as a point on the straight extension of the ramp surface which preferably symmetrically divides the outflow window at its center.




In a further embodiment of the invention a connecting line between the upper edge of the outflow window and the upper edge of the intake window is positioned below the hub of the air turbine. The circle segment of the air turbine cross-section which is separated by this connecting line has a surface area which is approximately 30% to 45% of the cross-sectional surface area of the air turbine.




When the annular vane arrangement has approximately 10 to 14 vanes and a connecting line is drawn between approximately the center of the intake window and approximately the center of the outlet window, this connecting line will intersect the air turbine as a secant. The circle segment which is separated by the secant has a circular arc which corresponds to the spacing of four to six, preferably five vanes, of the annular vane arrangement of the air turbine.











BRIEF DESCRIPTION OF THE DRAWING




In the drawing:





FIG. 1

is a longitudinal section of a first embodiment of a vacuum cleaning tool according to the invention;





FIG. 2

is an enlarged perspective illustration of a detail of the vacuum cleaning tool according to

FIG. 1

;





FIG. 3

is a longitudinal section of a second embodiment of a vacuum cleaning tool according to the invention; and





FIG. 4

is a perspective illustration of the vacuum cleaning tool according to FIG.


3


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The illustrated vacuum cleaning tools according to

FIGS. 1 through 4

have the same basic configuration which is therefore explained only in connection with FIG.


1


.




The vacuum cleaning tool


1


has a housing


4


which is comprised of a bottom housing part


2


and a top housing part


3


. In the housing


4


a brush chamber


5


and a turbine chamber


6


are provided. In the working direction


7


of the vacuum cleaning tool


1


the brush chamber


5


is arranged at the leading end and has a working roller


11


arranged therein extending transversely to the working direction


7


. In the illustrated embodiment the working roller


11


is a brush roller. The brush roller


11


has a bristle arrangement


12


which penetrates with its peripheral portion


10


a suction slot


9


provided in the housing bottom


8


. The suction slot


9


extends transversely to the working direction


7


across the entire width of the vacuum cleaning tool


1


.




In the inferior of the housing


4


, the brush chamber


5


is separated from the turbine chamber


6


by an inner partition


13


. An intake window


14


is provided within the partition


13


near the bottom


28


of the turbine chamber


6


, and in the illustrated embodiment it is positioned at the level of the turbine chamber bottom


28


. The turbine chamber bottom


28


thus forms a boundary the intake window


14


.




An air turbine


15


is arranged in the turbine chamber


6


which is driven by a vacuum airflow


19


. The air turbine


15


has an axis of rotation


16


positioned transversely to the working direction


7


and is secured and supported in the axial sidewalls


13


′ of the turbine chamber


6


. By means of the belt drive


18


, which is only schematically illustrated, the air turbine


15


drives in rotation the working roller


11


about its bearing axle


17


. The turbine chamber


6


has at its end facing away from the partition


13


a vacuum connector


23


whose tube end is rotatably supported about an axis of rotation


29


in a part-cylindrical swivel part


25


. The swivel part


25


is movable about a swivel axis


30


so that the vacuum connector


23


can be moved up and down. The outlet window


24


of the vacuum connector


23


is positioned within the swivel part


25


such that the center of the outlet window


24


is at the same time the point of intersection of the swivel axis


30


of the swivel part


25


and of the axis of rotation


29


of the vacuum connector


23


.




The annular vane arrangement


21


of the air turbine


15


has a plurality of vanes


20


arranged about its circumference at an equidistant spacing to one another, wherein preferably approximately 10 to 14 such vanes


20


are arranged within the annular vane arrangement


21


. In the illustrated embodiment, 12 such vanes


20


are provided. Between neighboring vanes


20


, open flow paths


22


are formed which open toward the center


50


of the air turbine


15


so that the vacuum airflow


19


on its way from the intake window


14


to the outlet window


24


will flow through the vane-free center


50


of the air turbine


15


.




In order to ensure flow of the vacuum airflow


19


through the air turbine


15


, it is suggested to position the mantle surface


48


of the air turbine


15


at a minimal distance a from the turbine chamber bottom


28


. The lower edge


36


of the intake window


14


is positioned approximately at the level of the turbine chamber bottom


28


while the upper edge


26


of the intake window


14


in the flow direction is positioned approximately below the lower edge


27


of the outlet window


24


. In this connection, the cross-section of the preferably circular outlet window


24


is larger, preferably several times larger, than the cross-section of the preferably rectangular intake window


14


.




A connecting line


45


between the upper edge


37


of the outlet window


24


and the upper edge


26


of the intake window


14


extends below the axis of rotation


16


or the hub


39


of the air turbine


15


. The connecting line


45


separates a circle segment


44


from the cross-section of the air turbine


15


wherein the surface area of the circle segment


44


is approximately 30% to 45% of the cross-sectional surface area of the air turbine


15


.




In order to provide a high power output of the air turbine


15


, it is proposed to configure in particular the outlet area of the turbine chamber


6


in a flow-enhancing way. Since the outlet window


24


is positioned higher than the intake window


14


, the height difference must be bridged in a flow-enhancing way. For this purpose, it is proposed to embody the turbine chamber bottom


28


in the outlet area of the turbine chamber


6


as a ramp


31


which ascends toward the outlet window


24


. In the flow direction of the vacuum airflow


19


, the terminal edge


33


of the ramp


31


is positioned at the level of the housing edge


34


or the lower edge


27


of the outlet window


24


or the vacuum connector


23


. In order to provide also a lateral guiding of the vacuum airflow


19


into the outlet window


24


, the ramp


31


is trough-shaped with a groove


32


extending in the flow direction of the vacuum airflow


19


. In this connection, as illustrated in particular in

FIGS. 2 and 4

, the maximum opening width W of the groove


32


measured transverse to the flow direction of the vacuum airflow


19


is slightly greater than the width B of the air turbine


15


measured in the direction of the axis of rotation


16


. The opening width of the groove


32


near the air turbine


15


is greater than at the outlet end facing the outlet window


24


. As illustrated in

FIG. 2

, the groove


32


tapers from its maximum opening width W in the area of the air turbine


15


to its outlet width A at the outlet window


24


. For a lateral guiding action at the outlet end of the groove


32


, sidewalls


35


are provided which extend to approximately half the height of the outlet window


24


(FIG.


1


). Expediently, the terminal edge


33


projects past the housing edge


34


by an amount s, as shown in FIG.


2


. The trough-shaped groove


32


can also extend into the outlet window


24


, in particular, can penetrate into it, in order to avoid power-reducing air turbulence in the area of the transition of the groove


32


into the outlet window


24


. At the level of the outlet window


24


, respectively, shortly before the outlet window


24


, the cross-section of the groove


32


corresponds to approximately half a cross-section of the outlet window


24


. The groove cross-section or the terminal edge


33


of the groove


32


in the flow direction of the vacuum airflow


19


substantially covers the edges of the outlet window


24


or the housing edge


34


of the outlet window


24


.




The base


31


′ of the ramp


31


is positioned in the flow direction of the vacuum airflow


19


downstream of the axis of rotation


16


and ascends from there substantially uniformly up to the level of the housing edge


34


. The air that is flowing at the level of the air turbine


15


is already guided in the area of the ramp base


31


′ in the direction toward the outlet window


24


so that a good direction of the exiting vacuum air flow is provided. In addition to the direction of the vacuum air flow in the direction of the outlet window


24


, the groove


32


o provides a collecting function. In the outlet area of the vacuum air flow


19


from the annular vane arrangement


21


, non-directional flow portions of the vacuum air flow


19


are caught and guided in the direction toward the outlet window


24


. The close positioning of the mantle surface


48


of the air turbine


15


relative to the turbine chamber bottom


28


ensures in connection with the ramp


31


an easy flow action through the air turbine


15


. The area between the turbine chamber bottom


28


and the mantle surface


48


of the air turbine


15


presents a disturbing resistance for the vacuum air flow


19


so that the vacuum air flow


19


is instead forced through the air turbine


15


in a power-increasing way. In this connection, the ramp at the outlet of the vacuum air flow provides an ordered flow into the vacuum connector


23


wherein, as a result of the selected large cross-section of the outlet window


24


, a resistance disturbing the exit flow is substantially prevented.




As a result of the arrangement of the air turbine


15


at the level of the longitudinal center axis


38


an excellent initial position for an power-efficient operation is selected. The longitudinal center axis


38


is positioned at the level of the axis of rotation


29


of the vacuum connector


23


. The center Z of the outlet window


24


is positioned also on or near the longitudinal center axis


38


.




The embodiment according to

FIGS. 3 and 4

differs in regard to the length of the ramp from the embodiment according to

FIGS. 1 and 2

. For same parts the same reference numerals are used.




The ramp


131


ends at a spacing x before the housing edge


34


of the outlet window


24


. The embodiment of the ramp is configured such that the center Z is a point on the extension


46


of the ramp surface. As a result of the selected incline of the ramp


31


with alignment of the ramp surface relative to the center Z of the outlet window


24


, the spacing x can be bridged without causing great air turbulence. Such a spacing x to the ramp


131


is expedient for a larger movement range of the swivel part


25


in order to increase the movability of the socket of the vacuum connector


23


.




An advantageous spatial arrangement of the outlet window


24


, the intake window


14


, and the air turbine


15


results when the annular vane arrangement


21


of the air turbine comprises approximately 10 to 14, preferably 12, vanes and when a connecting line


40


between approximately the center of the intake window


14


and approximately the center of the outlet window


24


intersects the cross-section of the air turbine


15


as a secant


41


. The circle segment


43


separated by the secant


41


has a circular arc


42


whose length corresponds to the spacing of four to six, preferably five vanes


20


.




The ramp


31


has a ramp surface


47


whose extension line


46


extends through the center of the outlet window


24


. Preferably, the imaginary extension line


46


of the ramp surface


47


divides the outlet window


24


at the center, in particular, symmetrical thereto.




While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.



Claims
  • 1. A vacuum cleaning tool for a vacuum cleaning device, the vacuum cleaning tool comprising:a housing (4) having a partition (13) dividing an interior of the housing (4) into a brush chamber (5) and a turbine chamber (6), wherein the brush chamber (5) has a bottom (8) and a suction slot (9) arranged in the bottom (8), and wherein the partition (13) has an intake window (14); a vacuum connector (23) connected to the housing (4) remote from the brush chamber (5), wherein the vacuum connector (23) has an outlet window (24); a working roller (11) arranged in the brush chamber (5) perpendicularly to a working direction (7) of the vacuum cleaning tool and having a peripheral portion (10) projecting from the brush chamber (5) through the suction slot (9) to the exterior of the housing (4); an air turbine (15) arranged in the turbine chamber (6) and configured to drive in rotation the working roller (5); wherein a vacuum air flow (19) enters the brush chamber (5) via the suction slot (9), flows from the brush chamber (5) through the intake window (14) into the turbine chamber (6), flows within the turbine chamber (6) from the intake window (14) to the outlet window (24) through the air turbine (15), and exits from the turbine chamber (6) through the outlet window (24); wherein in a flow direction of the vacuum airflow (19) the outlet window (24) is positioned higher than the intake window (14); wherein the turbine chamber (6) has a chamber bottom (28) and the chamber bottom (28) has a ramp (31) ascending toward the outlet window (24) in the area where the vacuum airflow (19) exits from the turbine chamber (6); wherein the ramp (31) is trough-shaped and has a groove (32) extending in the flow direction of the vacuum airflow (19).
  • 2. The vacuum cleaning tool according to claim 1, wherein the working roller is a brush roller (11).
  • 3. The vacuum cleaning tool according to claim 1, wherein the groove (32) has a first end positioned proximal to the air turbine (15) and a second end positioned proximal to the outlet window (24), wherein the groove (32) has an opening width that is greater at the first end than at the second end.
  • 4. The vacuum cleaning tool according to claim 3, wherein the air turbine (15) rotates about an axis of rotation (16) and has a width (B) measured along the axis of rotation (16), wherein the opening width of the groove (32) is measured transversely to the flow direction of the vacuum flow (19) and wherein the opening width has a maximum width (W) that is slightly greater than the width (B) of the air turbine (15).
  • 5. The vacuum cleaning tool according to claim 3, wherein the second end of the groove (32) has sidewalls (35) ending approximately at half the height of the outlet window (24).
  • 6. The vacuum cleaning tool according to claim 5, wherein the groove (32) extends into the outlet window (24).
  • 7. The vacuum cleaning tool according to claim 6, wherein the groove (32) projects into the outlet window (24).
  • 8. The vacuum cleaning tool according to claim 3, wherein the second end of the groove (32) has a groove cross-section matching substantially half a cross-section of the outlet window (24), wherein the groove cross-section in the flow direction of the vacuum airflow (19) covers at least substantially a lower edge (34) of the outlet window (24).
  • 9. The vacuum cleaning tool according to claim 3, wherein in the flow direction of the vacuum airflow (19) the ramp (31) has a terminal edge (33) positioned substantially at the level of the lower edge (34) of the outlet window (24).
  • 10. The vacuum cleaning tool according to claim 9, wherein the terminal edge (33) of the ramp (31) substantially covers the lower edge (34) of the outlet window (24).
  • 11. The vacuum cleaning tool according to claim 1, wherein a straight extension line (46) of the ramp (31) symmetrically divides the outlet window (24) at a center (Z) of the outlet window (24).
  • 12. The vacuum cleaning tool according to claim 1, wherein the air turbine (15) has a mantle surface (48) positioned at a minimal spacing (a) to the chamber bottom (28).
  • 13. The vacuum cleaning tool according to claim 1, wherein a cross-section of the outlet window (24) is greater than a cross-section of the intake window (14).
  • 14. The vacuum cleaning tool according to claim 13, wherein the cross-section of the outlet window (24) is circular and wherein the cross-section of the intake window (14) is rectangular, and wherein the cross-section of the outlet window (24) is several times greater than the cross-section of the intake window (14).
  • 15. The vacuum cleaning tool according to claim 1, wherein the intake window (14) has a lower edge (36) positioned approximately at the level of the chamber bottom (28).
  • 16. The vacuum cleaning tool according to claim 1, wherein the intake window (14) has an upper edge (26) and wherein the outlet window (24) has a lower edge (27), wherein the upper edge (26) of the intake window (14) is positioned approximately below the lower edge (27) of the outlet window (24).
  • 17. The vacuum cleaning tool according to claim 1, wherein the air turbine (15) has vanes (20) arranged in an annular vane arrangement (21) with a vane-free center (50), wherein between the vanes (20) free flow paths (22) are provided extending toward the vane-free center (50), wherein the vacuum airflow (19) flows through the vane-free center (50) on a path from the intake window (14) to the outlet window (24).
  • 18. The vacuum tool according to claim 17, wherein the annular vane arrangement (21) comprises 10 to 14 vanes (20), wherein an imaginary connecting line between a central area (A) of the intake window (14) and a central area (Z) of the outlet window (24) intersects the cross-section of the air turbine (15) as a secant (41) to define a circle segment (43), wherein within the circle segment (43) four to six of the vanes (20) of the annular vane arrangement (21) are arranged.
  • 19. The vacuum cleaning tool according to claim 18, wherein five of the vanes (20) are arranged within the circle segment (43).
  • 20. The vacuum cleaning tool according to claim 1, wherein the intake window (14) has an upper edge (26) and the outlet window (24) has an upper edge (37), wherein a connecting line (45) between the upper edge (26) of the intake window (14) and the upper edge (37) of the outlet window (24) extends below a hub (39) of the air turbine (15).
  • 21. The vacuum cleaning tool according to claim 20, wherein the connecting line (45) delimits a circle segment (44) of the cross-section of the air turbine (15), and wherein a surface area of the circle segment (44) is substantially 30% to 45% of a cross-sectional surface area of the air turbine (15).
Priority Claims (1)
Number Date Country Kind
100 42 665 Aug 2000 DE
US Referenced Citations (6)
Number Name Date Kind
2812155 Woodruff Nov 1957 A
4306330 Jinkins Dec 1981 A
5008973 Worwag Apr 1991 A
5249333 Worwag Oct 1993 A
5950275 Worwag Sep 1999 A
6151752 Melzner et al. Nov 2000 A
Foreign Referenced Citations (1)
Number Date Country
42 29 030 Mar 1994 DE