This disclosure generally relates to vacuum excavation. More specifically, this disclosure relates to a method and a system for vacuum excavation of a local transmission system.
Vacuum excavation (VacEx) has become a routine working practice for utilities during their maintenance, repair, and replacement of buried assets. Benefits in urban environments include more rapid exposure of the assets, particularly where multiple and congested services are present, smaller excavation footprint, reduced damage to assets, improved operative safety, and reduced disruption and delay to highway users.
In contrast to its deployment in urban environments, the gas industry has made only limited use of the technology for local transmission system (LTS) asset excavations in rural environments despite its acceptance as an approved practice under current safe working guidelines.
The challenges of LTS asset excavation in rural environments are different from those deployed in urban environments. Unlike an urban setting where a rapid, low-intervention dig with minimal impact on road users may be desirable; in a rural setting, there is a need to safely displace hand-digging operations in close proximity to higher-risk underground assets.
Conventional methods for excavations over and around LTS assets are both time-consuming and costly. Although commercially available VacEx systems exist, their use is restricted due to the challenging legislative and physical environments of the LTS, hence very few excavations have been performed with LTS over recent years.
On the LTS, excavated spoil volumes tend to be high and concentrated on a specific project site, with rural locations presenting unique challenges in terms of site access. For example, the ground type may vary considerably in and between different sites, ranging from freely draining sandy and loamy soils through raised bog peat soils to thick impermeable clayey soils and lime-rich soils over chalk or limestone that may be hazardous. The variable site conditions result in increased safety concerns, logistical challenges, and increased time to perform operations. In some cases, it may take tens of thousands of operative hours to excavate an asset by hand, which is labor-intensive and expensive. Thus, there is an ongoing need to enhance the productivity and efficiency of underground excavation while reducing costs, minimizing downtime, and improving the safety of workers within the gas industry.
Air excavation involves using compressed air to disturb the earth's soil, which may then be vacuumed up into a debris tank. Air excavation may be used to safely expose underground utilities and allow backfill with the dry material. In some cases, air excavation may be especially suited to displace hand digging around LTS assets in certain rural environments such as excavation within a danger zone (such as within 0.6 meters) of pipelines or as a hand tool assistance method in the digging of deep (such as greater than 1.5 meters) trial holes used to determine pipeline location and depth. There is a need for improved vacuum excavation tools and methods to improve excavation efficiency and effectively perform efficient excavation in variable site conditions.
A system and method for vacuum excavation of local transmission system (VELTS) are provided. The VELTS system is designed to efficiently remove soil using one or more air nozzles and a vacuum hose.
A system for vacuum excavation of local transmission is provided. The system may include an end effector coupled to a vacuum hose. The end effector may include a manifold coupled to one or more valves and one or more pipes, each coupled to one of the one or more valves. The system may further include an excavator head including a nozzle array coupled to the one or more pipes. The nozzle array includes one or more nozzles, each coupled to one of the one or more pipes.
In some aspects, the manifold further comprises a top plate coupled to a bottom plate. The system can further include an inlet coupled to the top plate of the manifold. The one or more valves may be coupled to the bottom plate of the manifold. The system can also include a pressure regulator in some embodiments. In some forms, the bottom plate of the manifold includes a channel. The channel is designed to direct air received from the inlet. In some aspects, the one or more valves are provided in the form of a pilot solenoid valve. In some embodiments, the one or more valves are provided in the form of an air logic control valve. The one or more nozzles are each configured to exhaust air at a supersonic speed. In some forms, the one or more valves are configured such that only one nozzle of the one or more nozzles exhausts air at one time. In some embodiments, the one or more valves are configured such that only two nozzles exhaust air at one time. The two nozzles can be positioned opposite from another on the nozzle array.
In one aspect, a method for vacuum excavation of local transmission is provided. The method may include providing one or more nozzles in the form of a nozzle array and one or more valves, each coupled to the one or more nozzles. The one or more valves can be actuated such that air is exhausted from the one or more nozzles. The air agitates material to be excavated and the agitated material is suctioned through a vacuum hose.
In some aspects, one valve of the one or more valves is actuated at a time. In some embodiments, two valves of the one or more valves are actuated at a time. The method can further include providing a delay between actuating a first set of one or more valves and a second set of one or more valves. In some forms, the method can also include providing a delay between actuating a first valve and actuating a second valves.
In another aspect, a system for vacuum excavation of local transmission is provided. The system can include an end effector coupled to a vacuum hose. The end effector can include an inlet coupled to a top plate of a manifold and one or more valves coupled to a bottom plate of the manifold. The system can further include one or more pipes coupled to the one or more valves. The system can also include an excavator head including a nozzle array. The nozzle array includes one or more nozzles, each coupled to a pipe of the one or more pipes.
In some aspects, the system further includes a pressure regulator coupled to the bottom plate of the manifold. In some forms, the one or more nozzles include a converging portion provided between a first end and a throat portion. The one or more nozzles also include a diverging portion provided between a second end and the throat portion. In some aspects, the converging portion has a first diameter at the first end and a second diameter at the throat portion, wherein the first diameter is larger than the second diameter. The diverging portion has a third diameter at the throat portion and a fourth diameter at the second end, wherein the third diameter is smaller than the fourth diameter.
The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of embodiments of the invention:
Before explaining the disclosed embodiment of the present invention in detail, it is to be understood that the invention is not limited in its application to the details of the particular arrangement shown, since the invention is capable of other embodiments. Exemplary embodiments are illustrated in referenced figures of the drawings. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than limiting. Also, the terminology used herein is for the purpose of description and not for limitation.
The following discussion is presented to enable a person skilled in the art to make and use embodiments of the invention. Various modifications to the illustrated embodiments will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other embodiments and applications without departing from embodiments of the invention. Thus, embodiments of the invention are not intended to be limited to embodiments shown, but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. The figures, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of embodiments of the invention. Skilled artisans will recognize the examples provided herein have many useful alternatives and fall within the scope of embodiments of the invention.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the attached drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. For example, the use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
As used herein, unless otherwise specified or limited, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, unless otherwise specified or limited, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
As used herein, unless otherwise specified or limited, “at least one of A, B, and C,” and similar other phrases, are meant to indicate A, or B, or C, or any combination of A, B, and/or C. As such, this phrase, and similar other phrases can include single or multiple instances of A, B, and/or C, and, in the case that any of A, B, and/or C indicates a category of elements, single or multiple instances of any of the elements of the categories A, B, and/or C.
As shown in
The VELTS system 100 may further include an end effector 300 disposed at a first end thereof and an excavator head 400 disposed at a second end thereof. The end effector 300 may be provided on and circumscribe an exterior of the vacuum hose 200. In some embodiments where the vacuum hose 200 is provided in the form of a cylindrical tube, the end effector 300 may be provided in the form of a cylindrical disk or tube that is concentric to the vacuum hose 200.
The end effector 300 may include an inlet assembly 310 protruding outwardly therefrom. The inlet assembly 310 is designed to accept compressed air from an external compressor (not shown). The inlet assembly 310 may further include a compressor coupling 312 at a terminal end such that the inlet assembly 310 may be coupled to an external source providing compressed air. The compressor coupling 312 may be provided in the form of a standard compressor connection or other suitable connection.
The end effector 300 may also include a manifold 320. The manifold 320 is designed to regulate and/or direct the air received from the inlet assembly 310 toward and into one or more valves 330. The manifold 320 is defined by a top plate 322 (see
The VELTS system 100 may further include one or more pipes 340 extending between the one or more valves 330 and the excavator head 400. The excavator head 400 may be coupled to the pipes 340 through one or more third fittings 344 (see
Referring to
As shown in
Each of the one or more second openings 326 may be coupled to a respective valve 330 using a second fitting 316 (see
The one or more valves 330 may be actuated by an operator, automatically via software, or using air logic operated controls. For example, the operator may actuate one or more of the valves 330 using a control box 900, discussed in more detail with respect to
Each of the one or more valves 330 may be coupled to a respective conduit or pipe 340 (see
In some aspects, the bottom plate 324 may also include one or more third openings 328. The third opening(s) 328 may be smaller than each of the one or more second openings 326 and disposed between two of the second openings 326. Some or each of the third openings 328 may be coupled to a pressure regulator 350 (see
Referring to
Referring to the example embodiment shown in
Returning to
The third portion 450 may be defined by a second inner profile 452 that also generally corresponds to an exterior shape of the vacuum hose 200 similar to the first inner profile 432. However, the third portion 450 may also include a flange 451 on a terminal end thereof that protrudes inwardly toward a center of the excavator head 400 such that the flange 451 may overlap with a bottom portion of the vacuum hose 200, to secure and/or seal the vacuum hose 200 to the base of the second portion.
Referring to
In some embodiments, both the first inner surface 436 and the first outer surface 438 may be provided in a concave shape. In some aspects, the first inner surface 436 and the first outer surface 438 may be provided in the form of other shapes or curvatures.
The third portion 450 of the excavator head 400 may be defined by one or more substantially similar segments. The third portion 450 segments each may include a curvilinear second wall 454 having a second inner surface 456 (see
In some embodiments, such as the ones illustrated in
Referring to
Referring to
The second end 520 of the nozzle 500 is provided as an exhaust to release air externally (e.g., toward a pit for excavation). A diverging portion 522 may be provided between the second end 520 and the throat portion 530. The diverging portion 522 may transition the third diameter from the throat portion 530 toward the second diameter at the second end 520. The diverging portion 522 may include one or more conical portions 524 and one or more ring portions (not shown) each having a progressively larger diameter toward the second end 520.
The nozzles 500 are designed to exhaust air at a high speed (such as sonic or supersonic speed), creating air lances. Air from the external compressor may be injected into the nozzles 500 at a lower speed (e.g., a subsonic speed below Mach 1). As the air moves from the converging portion 512 toward the throat portion 530, the air may be compressed due to a change in volume and may start to increase in velocity and may drop in pressure. At the throat portion 530, the air may reach a critical point called “choked flow”, resulting in the velocity of the air increasing to sonic speed (about Mach 1) at the throat portion 530. As the air moves from the divergent portion 522 toward the second end 520, the air may further increase in velocity and may drop in pressure. As the air reaches the second end 520 and exhausts therefrom, the air may reach supersonic speeds. Thus, the speed of the air lance may depend on the design of the nozzle(s) 500, as well as the external compressor.
The first end 510 of the nozzle 500 may be configured to accept compressed air at between about 200 pounds per square inch (psi) to about 400 psi, between about 250 psi to about 350 psi, about 300 psi, or about 350 psi.
The first end 510 of the nozzle 500 may also be configured to accept compressed air up to about 1,300 cubic feet per minute (cfm), between about 700 cfm to about 1,300 cfm, between about 800 cfm to about 1,200 cfm, between about 900 cfm to about 1,100 cfm, about 900 cfm, about 1,000 cfm, or about 1,100 cfm. In an example embodiment, the external compressor may be configured to provide compressed air at about 350 psi and about 900 cfm.
The second end 520 of the nozzle 500 may be configured to exhaust air at a high speed, such as about Mach 1, about Mach 1.5, about Mach 2, about Mach 2.5, about Mach 3, about Mach 3.5, about Mach 4, about Mach 4.5, about Mach 5, or at a speed exceeding Mach 5.
Referring to
The control box 900 may be connected to the valves 330 through hard-wire or wireless protocols. For example, a plug connector (not shown) may be provided on the end effector 300 to accept a connection plug from the control box 900. As described above, in some embodiments, the VELTS system 100 can be operated hands-free using air-logic controls.
The control box 900 may further include a power source (not shown) of the first interface 910, such as a battery or a power plug to provide power to the control box 900. Moreover, the control box 900 may also include one or more indicators such as audible alarms, lights, displays, haptics, icons, etc. In some embodiments, the one or more indicators can be configured, monitored, and/or initiated using a notification module (not shown).
In some embodiments, an application running on a remote device (such as a cellular phone or a tablet) or software running on a computer (such as a personal computer or a laptop computer) may be used to control the VELTS system 100 in addition to, or lieu of, the control box 900. In some aspects, the control may be performed using a wireless communication protocol(s) (e.g., Wi-Fi, Bluetooth, Zigbee, cellular, MQTT, RFID, etc.)
The housing 940 for the control box 900 may be provided in the form of a durable material, such as a waterproof or water-resistant and shock-resistant thermoplastic, or similar hard shell material to protect the interfaces and/or controls. In some aspects, the housing 940 may be provided in the form of a rubber or metal housing.
The one or more valves 330 may be controlled to actuate in an open state for a first time duration, and an off state for a second time duration. For example, the one or more valves 330 may be controlled to actuate for about 1 second in the open state and 0 seconds in the off state, resulting in continuous or substantially continuous air exhaustion. Likewise, the one or more valves 330 may be controlled to actuate in the open state for about 1 second on and about 1 second in the off state, about 2 seconds on and 0 seconds off, about 2 seconds on and about 1 second off, about 2 seconds on and about 2 seconds off. As can be appreciated, other variations are also possible and are within the spirit of this disclosure.
Although
Specific embodiments of a VELTS system 100 according to the present disclosure have been described for the purpose of illustrating the manner in which the invention can be made and used. It should be understood that the implementation of other variations and modifications of this invention and its different aspects will be apparent to one skilled in the art, and that this invention is not limited by the specific embodiments described. Features described in one embodiment can be implemented in other embodiments. The subject disclosure is understood to encompass the present invention and any and all modifications, variations, or equivalents that fall within the spirit and scope of the basic underlying principles disclosed and claimed herein.
This application claims priority to U.S. Provisional Patent Application No. 63/485,413, titled “VACUUM EXCAVATION SYSTEM AND METHOD,” filed Feb. 16, 2023, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
63485413 | Feb 2023 | US |