This invention relates to vacuum cleaning systems. In particular, the invention relates to connections for vacuum fittings to be used with central vacuum systems having corrugated hoses connecting vacuum inlet valves to the central vacuum source.
Vacuum cleaning systems have a central vacuum source which is connected to various vacuum inlets located remotely throughout a structure, such as a house. In the past central vacuum systems have generally used rigid Polyvinyl Chloride (PVC) tubing and fittings to connect the vacuum source to the various vacuum inlets. PVC tubing is generally smooth on the inside so as to avoid vacuum loss or debris accumulation, resulting from the air flowing through the PVC tubing. Furthermore, the connection between the PVC tubing and various fittings in the central vacuum system are generally made with adhesives such as glue, solvent based glue, or solvent based cement so that they are airtight and rigid. Furthermore, vacuum fittings for rigid PVC tube can be moulded to fit seamlessly around the circumference of the PVC tubing to avoid noise as well as debris accumulation at the intersection between the PVC tube and the connection point of the fittings for rigid PVC tube.
However, rigid PVC tube suffers from several disadvantages. One of these is that the rigid PVC tube must be oriented around obstructions. This generally necessitates a large number of individual fittings having unique shapes and orientations that are assembled with the PVC tubing like a “three dimensional jigsaw puzzle” to avoid solid obstructions. Furthermore, because PVC is permanently glued in place and to ensure that the resulting “jigsaw puzzle” of PVC tubing and fittings will in fact overcome an obstruction, a “dry run” is generally performed without adhesive. In a “dry run” each of the fittings and individual cut links of PVC rigid tubing are put together without adhesive to see if the obstruction can be overcome. There is also labour time associated with measuring and cutting the pieces of rigid PVC tubing to overcome an obstruction. There may also be some waste of PVC tubing if they are cut incorrectly. Once the dry run is complete, and the installer is satisfied that the obstruction can be overcome, the fittings and pipe are then disassembled and then reassembled with glue, other adhesive or solvents to create the final non-releasable airtight connection.
It is apparent that this “dry run”, and the subsequent disassembling and reassembling with glue or other solvents, can be very time consuming and labour intensive. Furthermore, installers must keep a large number of unique fittings such as elbows, of different shape and sizes to be able to accommodate various obstructions, throughout the structure into which the vacuum system is being installed.
In the past, non-rigid plastic hoses had been proposed. However, non-rigid plastic hose pipes, such as corrugated hose, present other challenges. For instance, use of corrugated hose when cut may have a rough edge such that it is difficult to create a smooth transition between the end of a cut hose and a vacuum fitting connection. To overcome this difficulty, prior art devices, such as those disclosed in Dutch utility model NL C 1027942 has proposed a coupling which has a collar that goes on the end of a cut corrugated hose to avoid loss of vacuum. While this has some advantages, it suffers from the disadvantage that the use of the collar increases the cost of the overall device. Furthermore, an adhesive is still used which may still require a “dry run”. The use of the adhesive also causes environmental and health concerns.
Other flexible hose vacuum systems have also relied on a friction fit. While a friction fit may be practical for the “do it yourself” market, it is less practical for the commercial market where various trades may be working on the same structure and such that one tradesperson, such as an electrician who installs electrical cable, may damage or knock a friction fit vacuum fitting connection out of place. Furthermore, this may not be noticed until after other trades have completed their work, such as installing and finishing drywall, increasing the cost of correcting the damage.
Accordingly, there is a need in the art for a more robust vacuum connection to releasably connect a vacuum fitting to corrugated pipe. There is also a need in the art for vacuum connections which provide a smooth transition from the corrugated pipe to the fitting in order to avoid loss or vacuum, avoid increasing noise and debris accumulation.
Accordingly, it is an object of this invention to at least partially overcome some of the disadvantages of the prior art. Also, it is an object of this invention to provide an improved type of vacuum fitting connection to facilitate connecting a vacuum fitting to a corrugated hose. Furthermore, there is a need in the art for a connection to releasably connect a vacuum fitting to a corrugated hose to permit easy installation and avoid the time loss associated with “dry run” connections of various components. There is also a need in the art to avoid the use of adhesives such as glues and solvents which may have detrimental environmental and health effects.
Accordingly, in one of its aspects, this invention provides a connection to connect a vacuum fitting to a corrugated hose having an inner diameter and corrugations on the outer surface, said connection comprising: an air tube defining an air channel and having a first opening, said air tube having an outer diameter corresponding to the inner diameter of the corrugated hose to create an air tight seal when the first opening of said air tube is inserted into the corrugated hose and the air channel is in vacuum communication with the corrugated hose; a securing mechanism for releasably securing the vacuum fitting to the corrugated hose, said securing mechanism releasably engaging at least one corrugation of the corrugated hose to secure the vacuum fitting to the corrugated hose when the first opening of the air tube is inserted into the corrugated hose.
In a further aspect, the present invention provides a vacuum fitting for a central vacuum system, said fitting comprising: a first end having a first connection for a corrugated hose, said connection comprising: (a) an air tube defining an air channel and having a first opening, said air tube having an outer diameter corresponding to an inner diameter of the corrugated hose to create an air tight vacuum seal when the first opening of said air tube is inserted into the corrugated hose and the air channel is in vacuum communication with the corrugated hose; (b) a first securing mechanism for releasably securing the first end of the vacuum fitting to the corrugated hose, said first securing mechanism releasably engaging at least one corrugation of the corrugated hose to secure the first end of the vacuum fitting to the corrugated hose when the first opening of the air tube is inserted into the corrugated hose; a second end of the fitting, remote from the first end, and, in vacuum communication with the first end through the air channel of the air tube.
Further aspects of the invention will become apparent upon reading the following detailed description and drawings, which illustrate the invention and preferred embodiments of the invention.
In the drawings, which illustrate embodiments of the invention:
a) is a general representation of a conventional central vacuum system using PVC tubing;
b) is a perspective representation of a conventional central vacuum system using rigid PVC tubing to overcome an obstacle;
a) is a general representation of a central vacuum system using corrugated hose according to one embodiment of the present invention;
b) is a perspective representation of a central vacuum system using corrugated hose to overcome an obstacle;
a) is a perspective representation of a connector vacuum fitting comprising a connection according to one embodiment of the present invention;
b) is a perspective representation of a T-shape vacuum fitting comprising a connection according to one embodiment of the present invention;
c) is a short 90° connection according to one embodiment of the present invention;
a) is PVC/corrugated adaptor according to one embodiment of the present invention;
b) is a perspective view of the PVC/corrugated adapter of
a) illustrates a perspective view of a vacuum fitting having a connection according to one embodiment of the present invention;
b) is a perspective view of the fitting shown in
c) is a cross-section of
d) is a detailed view of the transition phase of the connection shown in
a) illustrates a perspective view of a vacuum fitting having a connection according to a further embodiment of the present invention;
b) is a perspective view of the fitting shown in
c) is a cross-section of
a) illustrates a perspective view of a vacuum fitting having a connection according to a further embodiment of the present invention;
b) is a cross-section of
a) illustrates a perspective view of a vacuum fitting having a connection according to a further embodiment of the present invention;
b) is a cross-section of connection show in
a) illustrates a perspective view of a vacuum fitting having a connection according to a further embodiment of the present invention;
b) is a perspective view of the fitting shown in
a) illustrates a perspective view of a vacuum fitting having a connection according to a further embodiment of the present invention;
b) is a perspective view of the fitting shown in
c) is a cross-section of
a) illustrates a perspective view of a vacuum fitting according to a further preferred embodiment of the present invention;
b) is a side elevational view of the vacuum fittings from
c) is a side elevational view of the vacuum fitting show in
d) is a detailed drawing of a part of the connection of the vacuum fitting shown in
a) illustrates a perspective view of a 2-piece connection according to a further embodiment of the present invention;
b) illustrates a first part having a 2-piece connection to engage the corrugated hose shown in 14(a);
c) illustrates the second part of the 2-piece two parts of
d) illustrates the connector shown in
Preferred embodiments of the invention and its advantages can be understood by referring to the present drawings. In the present drawings, like numerals are used for like and corresponding parts of the accompanying drawings.
a) illustrates a conventional central vacuum system, as shown generally by reference numeral 1, having rigid tubes shown generally by reference numeral 4. As illustrated in
b) illustrates the conventional central vacuum system 1 using rigid tubes 4 to overcome an obstacle 8. As is apparent from
a) is a symbolic illustration of a central vacuum system, according to one embodiment of the present invention, shown generally by reference numeral 10 comprising corrugated hose 14. As shown in
It is also understood that the vacuum system 10 may have both corrugated hose 14, and also in some cases rigid PVC tubing 4. This could occur for example if an existing system having rigid PVC tubing 4 is retrofitted in part with corrugated hose 14 and/or an expansion is made onto an existing building having PVC tubing 4.
b) illustrates a corrugated hose 14 overcoming an obstacle 8. As illustrated in
As best illustrated in
It is understood that the hose 14, while it can overcome obstacles 8, will eventually need to be connected to other elements, such as other hoses 14, inlet valves 5 and also in some applications to PVC tube 4, to name but a few potential applications. To accomplish this, various vacuum fittings 300, such as those illustrated in
b) shows a further vacuum fitting 300 which is a T-shaped connector 320. As is apparent from
c) shows a vacuum fitting 300 which in this embodiment is a short 90° adaptor 330. The short 90° adaptor 330 has a connection 100 to connect the short 90° adaptor 330 to the hose 14. In the embodiment illustrated in
a) shows a particular type of vacuum fitting 300 which is a PVC tube/corrugated hose adaptor 340. This PVC/corrugated adaptor 340 has a connection 100 at a first end 301 for connecting the vacuum fitting 300 to a hose 14 and a PVC tube connector 342 at the other end 302 for connection to a rigid tube 4. This type of vacuum fitting 300 may be used, for instance, when a conventional vacuum system 1 is to be retrofitted or connected to a hose central vacuum system 10. This PVC/corrugated adapter 340 could also be used if, for whatever reason, an existing hose based system 10 is to be connected to a rigid tube 4 for a particular application.
As also illustrated in
It is understood that the connection 100 discussed below and the subject of this application could be used with any of the vacuum fittings 300 illustrated above including the straight connector 310, and the T-shaped connection 320, the short 90° adaptor 330 and the PVC/corrugated adaptor 340 (for connection of the hose 14 to the first end 301 and not the PVC tube connector 342 at the second end 302 of adaptor 340) as well as any other type of vacuum fitting 300 which may be used in the vacuum system 310.
a) illustrates a connector 100 according to one embodiment of the present invention. It is understood that the connection 100 can be used with any type of vacuum fitting 300 to connect a corrugated hose 14 to the vacuum fitting 300, including the vacuum fittings 310, 320, 330 and 340 discussed above. For ease of illustration, the vacuum fitting 300 in
As illustrated in
The air tube 110 extends along a longitudinal axis, identified generally by reference numeral LA, and, has an outer diameter shown best in
The connection 100 also comprises a securing mechanism, shown generally by reference numeral 200. The securing mechanism releasably secures the vacuum fitting 300 to the corrugated hose 14. Preferably, the securing mechanism releasably engages at least one corrugation 20 of the corrugated hose 14 to releasably secure the vacuum fitting 300 to the corrugated hose 14 when the tube 110 is inserted into the corrugated hose 14.
The securing mechanism 200 preferably comprises at least one, and preferably two or three, radials projections, shown generally by reference 210. The radial projections 210 project radially inwardly towards the longitudinal access LA of the air tube 110 and engages at least one corrugation 20 on the outer surface 23 of the corrugated hose 14 to releasably secure the vacuum fitting 300 to the hose 14. The radial projections 210 preferably fit into at least one trough 22 of at least one corrugation 20 in the outer surface 23 of the corrugated hose 14 to secure the vacuum fitting 300 to the corrugated hose 14.
Preferably, the radial projection 210 is carried by a resilient member 220 which biases the radial projection 210 towards the air tube 110. It is understood that where the corrugations 20 of the corrugated pipe 14 define ridges 21 and troughs 22, the resilient member 220 may bias the radial projection 210 into one of the troughs 22 of a corrugation 20 on the outer surface of the corrugated hose 14. For greater clarity, it is not necessary that the resilient member 220 bias the radial projections 210 against the air tube 110. Rather it is sufficient, and sometimes preferred, if the resilient member 220 resiliently holds the radial projection 210 a known distance above the air tube 110, but into the trough 22 of the corrugation 10.
In a preferred embodiment, as illustrated in
Preferably, the radial projection 210 is carried at the first end 221 of the resilient member 220 and the first end 221 is proximate the first opening 121 of the air tube 110. The second end 222 of the resilient member 220 is preferably fixed to the air tube 110. In this way, the resilient member 220 may resiliently bias the radial projection 210 towards the longitudinal access LA of the air tube 110, such as a known distance above the air tube 10, and preferably into a rough 22.
As illustrated in
The radial projection 210 may also have a locking edge 214 which engages the ridges 21 of the corrugation 20 when the corrugated hose 14 is moved in a removal direction, shown generally by reference numeral DR, representing the direction of relative movement of the hose 14 with respect to the air tube 110 to remove the air tube 110 from the hose 14. The locking edge 214 engages the ridges 21 of the corrugations 20 on the outer surface 23 of the hose 14 to resist movement of the hose 14 in the removal direction DR. It is understood that with sufficient force in the removal direction DR the locking edge 214 may be overcome, but the locking edge 214 is intended to provide more resistance to movement in the removal direction DR than the chamfered edge 212 provides in the insertion direction DI to make insertion of first opening 21 of the air tube 110 into the hose 14 easier than removal of the air tube 110 from the hose 14.
If the air tube 110 is to be removed from the hose 14, the radial projection 210 can be moved from the trough 22 against the force of the resilient member 220 to permit movement of the hose 14 in the removal direction DR and removal of the air tube 110 from the hose 14. The radial projection 210 can be removed from the trough 22 by moving the radial projection 210 from the trough 22 against the resilient biasing force of the resilient member 220. In a preferred embodiment, discussed more fully below the radial projection 210 may be removed from the groove 22 with the single hand of the user to permit the other hand of the user to perform other functions, such as moving the hose 14 in the removal direction DR.
To facilitate air flow through the air tube 110 and in particular from the first opening 121 to the hose 14, the air tube 110 preferably comprises a transition phase 124 shown best in
It is understood that the angle α of the chamfered edge 126 is designed to provide a smooth transition of the air flow from the air channel 31 of the hose 14 to the air channel 120 of the air tube 110. This is the case whether the air flow is into the connection 100 or out of the connection 100. For example, as illustrated in
a) shows a further preferred embodiment of the present invention. In
As also illustrated in
As illustrated in
a) and 9(b) show a further preferred embodiment of the present invention having at least one ring 128 on an external surface 123 of the air tube 110. The ring 128 preferably deforms the inner surface 30 of the hose 14 at a location corresponding to the ridge 21 of a corrugation 20 on the outer surface 23 of the corrugated hose 14. To accomplish this, it is preferred that the distance between the radial projection 210 and the axial position of the ring 128 corresponds to one half the width 36 of a corrugation 20. In this way, when the radial projection 210 engages a trough 22 of a corrugation 20, the ring 128 will be deforming the inner surface 30 of the hose 14 at a longitudinal position corresponding to the ridge 21. The ring 128 may improve the air tight seal 130. The ring may also better secure the hose 14 onto the air tube.
In a further preferred embodiment, as illustrated in
a) and 10(b) also show multiple radial projections 210a, 210b and 210c as well as multiple opposed projections 211a, 211b and 211c. It is understood that these multiple projections 210a, 210b and 210c and 211a, 211b and 211c further improve the connection 100 by increasing the resistance to relative movement of the hose 14 to the air tube 110 in the removal direction DR.
As illustrated in
It is also understood that by this arrangement, each of the rings 128a, 128b, and 128c will also be separated from each other by a distance 36 corresponding to the width of a corrugation 20 of the hose 14.
It is also apparent from
a) and 11(b) show a still further preferred embodiment of the present invention. In this embodiment, the securing mechanism 200 has a c-shaped resilient member 220 carrying radial projections 210 and opposed radial projections 211. The c-shaped resilient member 220 may have advantages such as by being more resilient in view of the larger mass. The c-shaped resilient member 220 may also have advantages by having a pressure surface, shown generally by reference numeral 230 and
a), 12(b) and 12(c) illustrate a further embodiment of the present invention where the resilient member 220 has a resilient curved portion 232. Preferably, the resilient curved portion 232 extends at least 180° around the air tube 110 and more preferably 360° completely around the air tube 110. The resilient curve portion 232 of the resilient member 220 also has pressure surfaces 230 shown best in
a), 13(b) and 13(c) show a still further preferred embodiment of the present invention. In
In a preferred embodiment illustrated in
One of the advantages of the embodiment illustrated in
Furthermore, as also illustrated in
Preferably, the longest radial projection 216(c) is furthest away from the second end 222 of the resilient member which acts as the fulcrum. This is the case because the first end 221 of the resilient member will move the furthest from the air tube 110 when pressure is applied to surface 230 such that the radial projection 216(c) closest to the first end 221 and the resilient member 220 can be the longest. The other differing length radial projections 216(a), 216(b), are corresponding shorter lengths representing the fact that when inwardly radial pressure is applied to pressure surfaces 230, the resilient member 220 will not move the same amount of distance upwardly about the second end 222 so that the differing link radial projections 216(a), 216(a) closer to the second end 222 could be of a shorter length.
In a further preferred embodiment, the length of each of the differing length radial projections may satisfy the following equation
DLRPn height=G+(HR*n/N):
where DLRPn height represents the height of the differing length radial projection 216 with n representing the sequence number from the second end 222 of the resilient member 220;
G represents the clearance between the top of the ridge 22 and the bottom of the arm 224
HR represents the height of the ridge 22 from the outer surface 23 of the hose 14;
n represents the position of the differing length radial projection 216 from the second end 222 of the resilient member 220; and
N represents the total number of differing length radial projections carried by the arm 224.
As also illustrated in
a), 14(b), 14(c) and 14(d) show a still further embodiment of the present invention where the connection 100 comprises two parts, shown collectively by reference numeral 270, with the first part of the two-part connection shown generally by reference 271 and the second part shown generally by reference numeral 272. The two parts 271, 272 are shown connected in
As illustrated in
It is understood that the connection 100 may be used to connect a hose 14 of various inner diameters IDC to vacuum fittings 300. Typically, in North American residential installation, the hose 14 inner diameter IDC will be 1.5″ to 2.5″ and more specifically about 2″. This range corresponds to the outer diameter of some rigid tubing 4 and also would be accommodated in most typical 2″×4″ wooden construction spaces, typical in North American residential construction. The connection 100 may also be used to connect hose 14 having larger inner diameters IDC such as 2.5″ to 4″, as common in many commercial or industrial installations. The connection 100 may also be used to connect hose 14 having smaller inner diameters IDC, such as 40 mm to 50 mm, and more specifically 40 mm to 45 mm, as may be used in European residential construction.
It is also understood that the same fitting 300 may have connections to connect to hoses 14 of different inner diameter IDC. This could arise, for instance, where a vacuum system 10 extends to different remote locations permitting hose 14 of differing, and often decreasing, inner diameter IDC, further from the vacuum source 3. In such cases, the outer diameter ODA of the air tube 110 adjacent a first opening 121 would correspond to the inner diameter IDC of a hose 14 to be connected to the first connection 101 at the first end 301 of a fitting 300, and, the outer diameter ODA of the air tube 110 adjacent the second opening 122 would correspond to the inner diameter IDC of the other hose 14 to be connected to the second connection 102 at the second end 302 of the fitting 300.
To the extent that a patentee may act as its own lexicographer under applicable law, it is hereby further directed that all words appearing in the claims section, except for the above defined words, shall take on their ordinary, plain and accustomed meanings (as generally evidenced, inter alia, by dictionaries and/or technical lexicons), and shall not be considered to be specially defined in this specification. Notwithstanding this limitation on the inference of “special definitions,” the specification may be used to evidence the appropriate, ordinary, plain and accustomed meanings (as generally evidenced, inter alia, by dictionaries and/or technical lexicons), in the situation where a word or term used in the claims has more than one pre-established meaning and the specification is helpful in choosing between the alternatives.
It will be understood that, although various features of the invention have been described with respect to one or another of the embodiments of the invention, the various features and embodiments of the invention may be combined or used in conjunction with other features and embodiments of the invention as described and illustrated herein.
Although this disclosure has described and illustrated certain preferred embodiments of the invention, it is to be understood that the invention is not restricted to these particular embodiments. Rather, the invention includes all embodiments, which are functional, electrical or mechanical equivalents of the specific embodiments and features that have been described and illustrated herein.
This application is related to and claims priority to U.S. provisional application Ser. No. 61/201,098 filed Dec. 5, 2008 entitled “VACUUM FITTING CONNECTION”, which is expressly incorporated herein by reference in its entirety.
Number | Date | Country | |
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61201098 | Dec 2008 | US |