Vacuum holder for automated carton erecting machine

Information

  • Patent Grant
  • 6179004
  • Patent Number
    6,179,004
  • Date Filed
    Monday, April 12, 1999
    25 years ago
  • Date Issued
    Tuesday, January 30, 2001
    23 years ago
Abstract
A vacuum holder for use with an automated carton erecting and packing line and mountable on a rotary carton placer for removing cartons into which product is to be placed includes vacuum cup for removing a carton from a store of cartons. The cartons including a foldable flap. The vacuum holder includes a set of vacuum cups that will engage a flap and at an appropriate time in the carton erection sequence will be positively actuated under control of a power actuator to fold the flap to a desired position prior to depositing the carton on a conveyor line. A rotary manifold carries both vacuum for vacuum cups holding the carton, and fluid pressure for the power actuators to the rotating carton placer.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a vacuum cup carton handler for a carton loading machine which has a handling section that will bend a flap on a carton to be filled along its score line automatically before depositing the carton onto a conveyor for inserting product.




Rotary placers have long been used for handling cartons and carton loading machines. One such device is shown in U.S. Pat. No. 5,456,570. It includes a vacuum holder for receiving cartons from a store or supply, and then moves the carton to a position where it will be deposited on a conveyor for subsequent loading of products into the carton. Vacuum cups are used for holding the carton while the rotary placer moves the carton to the conveyor, and then a control is used for releasing the vacuum so that the carton can be moved along the conveyor. However, U.S. Pat. No. 5,456,570 does not include any structure for positively moving or “breaking” a carton flap between two positions.




Carton formation systems of various kinds have been used for erecting cartons so that they can be appropriately packed, and for example U.S. Pat. No. 5,106,359 shows such a provision. The present invention fulfills a need for properly breaking or bending a carton flap along a score line for ease in subsequent handling and loading.




SUMMARY OF THE INVENTION




The present invention relates to a vacuum gripper used for handling cartons, and which is preferably mounted onto a rotary type placer that will pick a carton at a store station, and will move the carton to a station where it will be released onto a conveyor so that the carton can subsequently be packed. The carton is preferably erected at the time it is deposited on the conveyor, and normally this is done by “breaker bars” or other devices that will engage the carton and cause the carton to be folded from a flat position to an erected position. Cartons have to be closed after they are filled, and normally flaps are provided on at least some of the side panels of the carton along score lines which permit folding the flaps from a flat position to an “open” position where it does not cover the end of the carton.




The present handler includes an auxiliary set of vacuum cups that will engage a carton flap, and by actuation of a power actuator, in the form shown, a pneumatic cylinder operated under air pressure, will be moved through a linkage to bend a carton flap substantially 90° about its score line. The flap will then be in an open position when deposited on a conveyor and thereafter can be maintained in such position by guides on the conveyor.




The present placer includes the provision of both vacuum and air pressure to the rotary carton handler disclosed, so that the operation of the power actuator can be at any desired annular location in the rotation of the unit. As shown, a vacuum and air pressure slip ring assembly is mounted onto a mounting shaft of the rotary placer on which the carton handling device of the present invention is used, using interfacing surfaces, one stationary and one rotating, that will provide a vacuum and air pressure seal between a stationary member and a rotating member that rotates with the rotary placer. The provision of both vacuum and air pressure to control the handling of the carton provides an efficient way of having actuators mounted on a rotating element for carton manipulation. The manifold forms an important part of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view of a rotary placer having a carton erecting assembly made according to the present invention installed thereon;





FIG. 2

is a side elevational view of the device of

FIG. 1

schematically shown with parts in section and parts broken away;





FIG. 2A

is a fragmentary sectional view of a guide slot for controlling arm movement taken on line


2


A—


2


A in

FIG. 2

;





FIG. 3

is a fragmentary enlarged side elevational view of a vacuum cup linkage mechanism used with the present invention in an actuated position;





FIG. 4

is a top plan view of the linkage in

FIG. 3

in an initial position;





FIG. 4A

is a front elevational view of the linkage of

FIG. 4

;





FIG. 5

is a schematic perspective view of the linkage of the present invention in a carton receiving position;





FIG. 6

is a schematic perspective view of the device in the present invention in a position where it will deliver a carton with a folded flap to a conveyor;





FIG. 7

is a sectional view of a manifold used for transferring both vacuum and air pressure to a rotary placer with parts in section and parts broken away;





FIG. 8

is a view taken as on line


8





8


in

FIG. 7

;





FIG. 9

is a view taken as on line


9





9


in

FIG. 7

with parts broken away to show a second portion of the assembly;





FIG. 10

is a sectional view taken as on line


10





10


in

FIG. 7

; and





FIG. 11

is a sectional view taken as on line


11





11


in

FIG. 7

, which is the same line as the view of

FIG. 10

but looking in an opposite direction.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




While the particular type of rotary placer that is utilized is not essential or part of the invention, the rotary placer is partially shown in

FIGS. 1 and 2

schematically. Rotary placer


10


is to be used to pick up a carton or other item


11


in a desired position, called a “pick” position from a supply or store


13


having a plurality of cartons and moves the carton to a conveyor that is shown only schematically in

FIG. 6

at a place position to place a carton on the conveyor for opening and filling. The rotary placer


10


has a frame


12


mounted on a shaft


14


for rotation about a central axis indicated generally at


15


. A hub


16


and suitable locking members drivably connect the frame


12


to the shaft


14


. Motor and drive


17


rotates the shaft


14


and thus the frame


12


about the central axis


15


. The shaft


14


is mounted on suitable bearings


18


to the machine frame


19


shown only schematically. The pick and place positions are at desired locations to fit the carton loading machine used.




As shown, the frame


12


includes three sections for mounting three separate arm assemblies


22


,


23


and


24


, respectively 120° apart. There can be two or more, for example up to eight arms assemblies on the frame. Only one arm assembly is shown completely, but it is to be understood that each of the arm assemblies is constructed identically. The arm assemblies


22


,


23


and


24


are controlled in their motion during rotation of the frame


12


, by a gear set shown generally at


26


, which includes a fixed gear


27


and planet gears


28


that are mounted on suitable shafts which will rotate on bearings relative to the frame


12


. The fixed gear


27


is supported on a hub


30


that is mounted through bearings to the shaft


14


and then held from rotation in a suitable manner, as shown schematically with an arm


32


that is supported relative to the machine frame


19


in a suitable manner. The shaft


14


thus can rotate relative to the gear


27


. The planet gears


28


, as shown, are mounted on suitable shafts


34


and bearing housings


36


mounted on the frame


12


. The planet gears


28


rotate about the central or sun gear


27


when the frame


12


is rotated, and as they do, they also rotate about the axis of the shafts


34


in a known manner. It should be noted that the gear


27


is also mounted on suitable bushings on the shaft


14


, so that the gear can remain stationary as the shaft


14


and the frame


12


rotate.




Each of the shafts


34


has a crank arm


38


fixed at an end thereof on an opposite side of the frame


12


from the gears


27


and


28


. Crank arms


38


are used to control movement of a carton pickup assembly indicated generally at


40


, mounted at an outer end of a slider shaft


42


. The slider shaft


42


is reciprocated by the crank arm


38


as the crank arm rotates. A crank pin


44


at the end of the crank arm


38


drives the slider shaft through suitable bearings on the crank pin. The slider shaft


42


is slidably mounted in a hub or housing


46


supported at the outer end of an arm


55


forming one arm of a bell crank assembly


48


. The hub


46


is pivotally mounted on a suitable pin


50


in bearings, at the end of arm


55


of the bell crank assembly


48


. The bell crank assembly


48


in turn is mounted at the inner end of arm


55


on a pivot pin


52


that is secured to the rotating frame


12


. A control arm portion


54


is fixed to an arm


55


. Control arm


54


has a cam follower roller


61


at its outer end (see

FIG. 2A

) on an opposite side of the arm


54


from that shown in FIG.


2


. The roller rides in a cam track


60


formed in the side of the plate


12


and will move along the cam track


60


to cause the arm


55


and thus hub


46


to move in a desired path as the crank


38


rotates.




As the crank arm


38


rotates about the axis of the crank pin


34


, it will cause the slider


42


to move in and out relative to the slider hub


46


. Because of the needed geometry for the operation of the carton pickup assembly


40


, the cam track


60


is provided to permit the arm


52


of the bell crank to move about the axis of the mounting pin


52


, which causes the arm


55


to move and control the position of the carton pickup assembly.




The outer end of the slider


42


supports the carton pickup assembly


40


, which includes vacuum cup frame assembly


64


. The vacuum cups are provided with a vacuum through a hose in a conventional manner, as can be seen schematically in

FIGS. 5 and 6

. Suitable vacuum is provided through a control manifold


68


that transfers both vacuum and air under pressure, as will be explained. The vacuum hoses are just shown schematically at


69


in

FIGS. 5 and 6

, because they are conventionally used.




The vacuum cup frame


64


includes a main cross member


70


that is supported fixedly on a threaded portion and nut at the end of the slider shaft


42


. The cross member


70


thus reciprocates in and out with slider shaft


42


as the crank


38


rotates when above frame


12


is rotating. The position of the cross member


70


is selected to mate with the carton store


13


for holding the cartons


11


at a pick position, to position above a conveyor which is shown schematically in FIG.


6


.




The cross member


70


carries a pair of vacuum cups


72


(or more) that are spaced apart a suitable distance and have cup edges that lie on a common plane that is the plane of an exterior surface of a carton


11


.




The cross member


70


has a pair of depending brackets


74


fixed thereon as can be seen in

FIGS. 2 and 2A

. These brackets in turn support a carton flap folding assembly


76


. The carton flap folding assembly


76


includes a pair of pivoting angled brackets


78


that as shown have angularly offset portions. The brackets have mounting shank portions


80


that adjustably mount an auxiliary vacuum cup cross member


82


. The mountings can be adjusted as to length. The cross member


82


in turn mounts suitable vacuum cups


84


. As shown in

FIGS. 5 and 6

there can be three such vacuum cups


84


, and each of them is connected to a suitable vacuum line


69


in a normal manner coming from the manifold assembly


68


.




The position of the flap folding vacuum cup cross member


82


about the pivots of the pins


79


, which mount members


78


in position is controlled by a control linkage indicated generally at


86


. The control linkage


86


includes a pair of arms


88


,


88


which are fixed to the cross member


70


in a suitable manner. The arms can be welded to the cross member


70


or can be integrally cast with the cross member. The support arms


88


extend away from the plane of the vacuum cups


84


and the carton


11


, and toward the support hub


46


for the slider shaft


42


. The support arms


88


in turn mount a pivoting shaft


90


, at outer end of the arms. The shaft


90


pivots relative to the arms. The shaft


90


forms a bell crank pivot for an arm


92


fixed to one end of the shaft. A pair of long actuator arms are also fixed to the shaft


90


and move when arm


92


pivots the shaft. A short actuator arm


96


is also attached to the shaft


90


and is positioned between support arms


88


.




The long actuator arms


92


are pivotally connected to links


98


through a suitable pivot pin


99


. The links have opposite ends connected through pivot pins


100


to brackets


102


fixed to carton flap folding assembly cross member


82


.




The actuator arm


92


is operated through the use of a double action fluid pressure actuator


106


, comprising an air cylinder that is mounted at a base end on a support arm


108


. The actuator


106


is held in this position so that it cannot rotate about the pin mounting at the base end. The actuator


106


in turn has an extendible and retractable rod


110


with a rod end


112


that connects through a suitable pin to the actuator arm


92


. In the position shown in

FIGS. 2 and 3

, the auxiliary carton flap folding vacuum cup lies on a plane with the edges of the vacuum holding cups


72


.




When the rod


110


is extended, under suitable control as will be explained, the actuator arm


92


will move forwardly position represented in direction by the arrow adjacent the rod end


112


in

FIG. 2

, and this will cause shaft


90


to pivot, moving the long actuator arms


94


. The arms


94


pull the link


98


upward to a position wherein the cross member


88


is in the location shown in solid lines in FIG.


3


. This will move the vacuum cups


84


to move substantially 90° and to hold a flap represented in dotted lines in

FIG. 3

to a 90° position from the main portion of the carton. This will be done in a desired location during the cycles or rotation of the rotary frame


12


. The pivot axis indicated at


114


in

FIG. 3

between the flap folding frame


76


and the support brackets or hubs


74


will be located in a position where axis will lie even with a score line of a carton


11


that is held in the vacuum cups


72


. When the vacuum cups


84


move to the position shown in

FIG. 3

, the fold will come be made at the score line. It should be noted that the score line is actually offset forwardly (or downwardly) slightly from this pivot, but the score line will fold around the end of the brackets so that a neat, useable fold of the flap indicated at


11


A in

FIG. 3

will be made.




The short actuator arm


96


is used for controlling a breaker bar


116


pivoted on a shaft


117


that is supported on arms


88


through a link


118


that will push a carton held by the vacuum cups


72


away from these cups at the time of folding the flap and aid in release of the carton when it is in its position adjacent the conveyor as shown in FIG.


6


. The vacuum to the vacuum cups


72


and


84


will be released when the carton is properly placed.




The vacuum-fluid pressure manifold assembly


68


is shown in

FIGS. 7 through 11

. Referring specifically to

FIG. 7

, the manifold assembly


68


is mounted onto the main shaft


14


, and includes a non-rotatable or stationary hub


170


, which is rotatably mounted on the shaft


14


through a suitable bushing


172


. The hub


170


has an end plate


174


, and a sleeve like hub


176


surrounding the bushing


172


. A thrust bearing


178


is fixed adjacent the end of the shaft


14


and is used for reacting the loads that are created on plate


70


, as will be explained, between the rotating and stationary portions of the manifold assembly


68


. A pressure valve piston


180


is mounted on the interior of an outer support ring or sleeve


182


that is also fixed to the plate


174


on an opposite side from bearing


178


. The sleeve or ring


182


is concentric with and spaced radially outwardly from the hub


176


.




The piston


180


has an inner cylindrical surface that rides on the outer surface of the sleeve like hub


176


, and is provided with a pair of O-rings indicated at


184


that are spaced axially, and slidably seal against the hub


176


. The outer surface of the piston


180


is slidably mounted on the interior of the support sleeve or ring


182


and is also sealed relatively to the interior surface of the sleeve


182


with a pair of O-rings shown generally at


186


.




The piston


180


is slidably mounted for axially movement in direction along the axis of the shaft


14


, and is held from rotation relative to the hub on a plurality of pins


188


that are fixed in three radial locations around the central axis of the plate


174


. The pins


188


are slidably mounted in suitable receptacles or bores


190


formed in the side of the piston that faces the plate


174


. A spring


192


is mounted on each of these pins


188


and provides a resilient urging tending to move the piston along the inner surface of the sleeve


182


and the outer surface of the hub


176


away from the plate


174


.




The hub plate


174


is also used for supporting a vacuum valve ring indicated generally at


198


. The vacuum valve ring


198


includes a low friction material portion


200


, which can be a suitable plastic, and a steel plate


202


that is used for a backing plate.




The valve ring


198


is used for providing ports or openings (see

FIG. 9

) for threading in vacuum fittings. These bores are shown at


202


A and


202


B in

FIG. 9

, and serve the function of providing a vacuum from a source to the rotating portions of the rotary pick and place unit, as well as providing for a vacuum exhaust.




The vacuum valve ring


198


is held from rotation in a suitable manner relative to the hub


170


, and is urged axially away from the plate


174


through the use of springs


204


that are mounted onto pins


205


located radially outwardly from the pins


188


.




The vacuum valve ring portion


200


has a pair of part annular slots defined therethrough, and these are on the opposite side of the steel backing plate


202


, as shown generally in

FIG. 10

, from ports or bores


202


A and


202


B and open to the bores


202


A and


202


B. These slots indicated at


206


, which is a long part annular slot that extends all the way through the unit, and a vacuum relief slot or exhaust slot indicated generally at


208


that is relatively shorter.




The surface


201


of the vacuum valve portion


200


, and the surface


181


of the piston


180


face in the same direction and are coplanar in use. Both surfaces


181


and


201


ride against a mating surface


211


of a distribution manifold section


210


that is fixed in position on the shaft


14


and rotates with the shaft. Set screws and a drive key are used for fixing the manifold section in position. For example, set screws


213


can be used for clamping onto the shaft


14


axially. A drive key is used to drive the manifold section.




The piston


181


for the pressure actuation is made of a suitable low friction material such as plastic as well, and the distribution manifold section is made of steel but has a smooth surface against which the plastic parts ride to effect a fluid pressure seal as the manifold section rotates with the shaft


14


.




The valve slots


202


A and


202


B in the vacuum valve section


200


extend all the way through to the surface


201


, and as will be explained open to suitable ports in the manifold section


210


as the manifold section rotates.




As perhaps best seen in

FIG. 10

, the piston


180


is provided with a number of annular grooves on the surface


181


, that are used for carrying pressure to the manifold section


210


. Since the actuators


106


for actuating are double acting, it is necessary to provide a pressure connection to opposite ends of the actuators. In other words, pressure to a base end of an actuator


106


will cause the rod to extend, but at the same time an exhaust passage has to be provided at the port at the rod end of the actuator


106


. This is done by having a part annular groove for carrying fluid pressure to or permitting pressure to bleed from the base end port of the actuators


106


, and separate part annular groove sections, spaced at a different radial location, for carrying the pressure to or from the rod end of the actuators


106


. As shown in

FIG. 10

, a first part annular groove section indicated at


214


A is used for permitting air to exhaust from the base end of the cylinders, and is called an “extend” pressure exhaust. This groove


214


A has a number of radially extending passageways


215


that discharge to the periphery of the piston


180


and then are capable of being bled out of the manifold through passageways


216


adjacent the inner diameter of the vacuum valve ring section


200


and its backing plate


202


.




On the same radius, but separated therefrom, a second base end groove


214


B is provided in surface


181


as a pressure providing groove for the base end of each of the actuators


106


, and this groove


214


B has a plurality of passageways


217


that extend axially, and as shown in

FIG. 7

communicate with a sealed plenum


218


formed within support sleeve


182


and between piston


181


and plate


174


. The plenum


218


is connected to communicate a source of pressure


220


. The groove or recess


214


B is separated from the ends of the groove or recess


214


A with a surface portion


214


C (which is part of surface


181


) at opposite ends thereof. The grooves


214


A and


214


B are positioned so that there is proper timing for holding the base end of the respective actuators


106


under pressure to extend the appropriate rod for actuating the bracket that controls the auxiliary vacuum cups


82


to pull the carton flap substantially 90° at the proper position.




A part annular groove


222


A is formed in piston


180


radially inwardly from the groove sections


214


A and


214


B, and the part annular groove


222


A has a plurality of exhaust passageways indicated at


223


to bleed to the exterior of the piston


180


, and thus also exhaust to the atmosphere when it is desired to extend the rod of the actuator


106


. Annularly aligning (at the same radial position), part annular groove


222


B is the pressure carrying groove for providing pressure to the rod end of the actuators


106


. As can be seen, groove section


222


B is at the same radially distance as the groove section


222


A and has a plurality of pressure ports


224


formed axially in the piston


181


, and leading to plenum


218


and source of pressure


220


. It should be noted that the part annular groove


222


A providing exhaust for the rod end of the actuators


106


, overlaps one portion of the groove section


214


A that provides exhaust for the base end of the actuators in order to obtain proper operation. The positions where pressure is applied to either the rod or the base end of the actuator is also selected by the length of the groove sections


222


A and


222


B. The part annular groove sections


222


A and


222


B are separated by surface portions


225


, to provide a time when there would be no pressure or exhaust provided to the port on the rod end of the actuator.




The distribution manifold section


210


for both vacuum and pressure receives the pressure and vacuum from the piston pressure valve


181


and vacuum valve ring


198


, respectively. As shown in

FIG. 11

, the distribution manifold section


210


, which rotates with the shaft


14


and which has the surface


111


that is formed flat and true and is used as a sealing surface relative to the piston


181


and vacuum valve


198


is provided with three vacuum outlet ports indicated generally at


230


A,


230


B and


230


C, and each of these ports is made for use with one of the actuators


106


and the associated vacuum cups. The vacuum ports


230


A,


230


B and


230


C are each connected through a radial bore


231


A,


231


B and


231


C to the exterior or peripheral surface


232


of the distribution manifold section.




Additionally, the distribution manifold section


210


has a set of retract pressure ports which essentially are rod end pressure ports


234


A,


234


B and


234


C, which are the same radial distance out from the center of shaft


14


as the respective groove portions


222


A and


222


B on the piston pressure valve


180


. That means that as the piston pressure valve


180


is held stationary and the distribution manifold section rotates past the groove sections


222


A and


222


B, the ports


234


A,


234


B and


234


C will alternately be provided with fluid under pressure from the source


220


through the piston grooves and as they rotate past groove section


222


B will be permitted to exhaust to atmosphere through the radial passages


223


that open to the groove section


222


A. The outer ends of each of the radial bores


235


A,


235


B and


235


C, which are open to the ports


234


A-


234


C is provided with a threaded outer end for attaching suitable pressure lines such as that shown at


236


through a suitable fitting. There are separate pressure lines to each of the passageways


235


A-


235


C leading to a separate one of the actuators


106


for the separate vacuum cup assemblies.




The base ends of each of the actuators


106


is provided with the fluid under pressure, or connection to exhaust passageways through a plurality of axially extending ports


238


A,


238


B and


238


C that are spaced radially outwardly from the center of rotation of the shaft


214


a greater distance than the ports


224


, so that the ports


238


align with the part annular grooves


214


A and


214


B. The ports


238


A-


238


C are connected to radial passageways


239


A,


239


B and


239


C that have threaded ends for connection to suitable threaded fittings such as that shown at


240


, which provide pressure lines connected to the base ends of the respective actuators


106


.




Since the distribution manifold section


210


rotates with the shaft


214


, it also rotates with the frame that supports the vacuum cup assemblies, so that the transfer of fluid pressure between the stationary member and the rotating member occurs right at the interface between the surfaces


181


and the surface


211


. By having the part annular grooves


214


A and


214


B for connection to the base end of the actuators


106


, and the grooves


222


A and


222


B connected to the rod end of the actuators, and then having the arcuate length of the grooves properly arranged for the three ports


234


A-


234


C and


238


A-


238


C, respectively, the actuators can be operated at the desired position during the cycles of rotation of frame


12


to pick up a carton, and at the appropriate position the actuator will be extended to cause the auxiliary vacuum cups to “break” or move the flap of a carton to its appropriate position.




The manifold assembly


68


carries both vacuum and pressure, across the same interface surface. This is aided in part by having the vacuum acting at a greater radius from the center of rotation of the stationary and rotating members, than the pressure. The total axial force from the pressure acting in the grooves


214


B and


222


B is counteracted by the force acting on the piston


180


from chamber


218


. The pressure in the chamber


218


is the same as that in the grooves


214


A and


222


A but the area of the back side of the piston is greater than the area of the part annular grooves. Thus the pressure in the chamber urges the surfaces of the piston and the manifold section together. The vacuum force and the differential pressure force will keep the system sealed, but springs


192


and


204


are used for assuring sealing is maintained.




The vacuum is supplied to the vacuum cups at the appropriate time to pick up the cartons, during a portion of the rotary cycle, and release the vacuum at an appropriate time so the cartons will be deposited on the conveyor appropriately.




The present rotary placer is the first to use pneumatic or air pressure for operating actuators, carried by the rotary device, and at the same to carrying vacuum to vacuum cups for operation.




It should be noted that the hub plate


174


has a recess for permitting a vacuum fitting to be attached directly to the vacuum port of the steel backing plate of the vacuum valve ring.




In

FIGS. 6 and 7

, the carton handling assembly is shown moved from a pick position wherein all of the vacuum cups


84


and


72


are on a plane to the place position. As can be seen in

FIG. 6

, the cups are connected with vacuum lines


69


that come from the manifold assembly


68


. In

FIG. 4

the carton handling components are shown in approximately the position for picking up a carton at a carton store.





FIG. 6

is a perspective view with the carton handling assembly


40


after rotating from the pick position to the place position. The auxiliary or flap folding vacuum cups have moved 90° to hold a flap


11


A that is shown only schematically on one part, with the main part of the carton held as shown with a fragmentary portion


11


B. In

FIG. 6

, the conveyor chain


160


for a carton loading machine


162


is shown, and a guide or pusher


163


as illustrated. The flap would be lifted to its folding position for transporting by the conveyor


160


.




Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.



Claims
  • 1. A valving manifold assembly for transferring fluid pressure between a stationary frame and a rotary frame comprising a distribution manifold section connected to rotate with the rotary frame, a stationary manifold hub mounted on the stationary frame and forming part of the manifold assembly, a piston having a cylindrical outer surface carried by and surrounding said hub and having a plurality of part annular grooves on an outwardly facing first end surface thereof which first end surface is perpendicular to an axis of rotation, the part annular grooves having an annular length to provide fluid pressure to ports on the surface of the distribution manifold section aligning with the part annular grooves on the first end surface of the piston during selected portions of rotation of the distribution manifold section, a pressure chamber formed on a second end surface of the piston opposite from the outwardly facing first end surface to provide a force on the piston urging the piston toward the distribution manifold section, the part annular grooves on the first end surface of said piston having a smaller area than the second end surface of the piston, and a conduit for carrying pressure from the distribution manifold section to a remote actuator on the rotary frame to operate the actuator.
  • 2. The apparatus of claim 1, wherein the part annular grooves include fluidly separated first and second part annular grooves for operating a double acting fluid pressure actuator on the rotary frame, a first part annular groove being spaced radially outwardly from a second part annular groove in said piston, and said first part annular groove at one radial position having a groove segment for permitting sequentially pressurizing and connecting to exhaust a port at a first end of the remote actuator, and the second part annular groove having a groove segment permitting sequentially pressurizing and connecting to exhaust a port on a second end of the remote actuator.
  • 3. The apparatus of claim 1, wherein said hub is mounted onto a rotating shaft on which said rotating manifold section is mounted, said rotating manifold section being drivably mounted on the shaft, and said hub being rotatably mounted relative to the shaft, said hub being restrained from rotation.
  • 4. The manifold assembly of claim 3 and a thrust bearing secured on said shaft to carry thrust loads in a direction axially along the shaft exerted on the stationary hub from axial forces between the hub and the piston urging the piston toward the rotating manifold section.
  • 5. The manifold assembly of claim 3, wherein said rotating shaft drives a rotary placer for handling cartons and having a pickup head for moving cartons from a first position to a second position, said pickup head having vacuum cups thereon for engaging a carton, and having at least a portion that is actuable by the actuator, said manifold assembly having vacuum connections for carrying vacuum to the vacuum cups synchronized with the grooves providing fluid pressure to the actuator.
  • 6. The manifold assembly of claim 1, wherein said stationary hub includes a first cylindrical sleeve rotatably mounted over a rotating shaft carrying the rotating manifold section, and a second concentric cylindrical sleeve having a cylindrical interior surface spaced radially outward from and defining a space relative to an exterior surface of said first cylindrical sleeve, said piston being ring shaped and having an interior bore surface sealingly mounted on said first sleeve, and an exterior surface of said piston being cylindrical and slidably sealed relative to the cylindrical interior surface of the second sleeve, said piston being slidable in an axial direction of the shaft relative to the first and second sleeves.
  • 7. The manifold assembly of claim 6, wherein the hub further includes a backing plate supporting the first and second sleeves, and wherein the piston has an axial length that is less than the axial length of the first and second sleeves, the piston forming a chamber between the backing plate and the piston in the region formed between the first and second sleeves, and a source of fluid pressure open to the chamber.
  • 8. The manifold assembly of claim 7, including passageways for connecting the chamber to selected part annular grooves on the outwardly facing first end surface of the piston.
  • 9. The manifold assembly of claim 6, wherein there are two groove segments for each of the first and second part annular grooves and at least one groove segment of each part annular groove being connected by radially extending exhaust passageways to an exterior surface of said piston.
  • 10. The manifold assembly of claim 2, wherein the first part annular grooves form groove segments that are separated from each other by a portion of the outwardly facing first end surface of the piston, ends of said groove segments being positioned to connect the groove segments to respective ports on the actuator at desired positions of rotation of the distribution manifold section.
  • 11. A manifold assembly for transferring both fluid vacuum and fluid pressure across a rotating joint comprising a first frame and a second frame rotatably mounted relative to each other, a manifold hub mounted on the first frame and forming part of the manifold assembly, a piston carried by and surrounding said hub, the piston having a cylindrical outer surface, said piston having a plurality of part annular grooves on a first end surface thereof, a distribution manifold mounted on said second frame and movable therewith, the distribution manifold having a distribution manifold surface mating with end surface of the piston and having ports thereon aligning with the part annular grooves on the end surface of the piston during selected portions of rotation of the distribution manifold assembly relative to the hub, a pressure chamber open to a second end surface of the piston opposite from the first end pressure in the pressure chamber providing a force on the piston urging the piston toward the distribution manifold mating surface, the part annular grooves on the first end surface of the said piston having a smaller area than the second end surface of the piston open to the pressure chamber, and a source of fluid pressure selectively connected to the pressure chamber.
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No. 09/259,581, filed Mar. 1, 1995, now abandoned, which is a divisional of U.S. application Ser. No. 08/718,142, filed Sep. 18, 1996, which referred to and claimed priority on U.S. Provisional Application Ser. No. 60/022,110, filed Jul. 17, 1996, which claim of priority is continued.

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Provisional Applications (1)
Number Date Country
60/022110 Jul 1996 US
Continuations (1)
Number Date Country
Parent 09/259581 Mar 1999 US
Child 09/289932 US