Patent Application
20130213939
The disclosure relates to a vacuum interrupter, such as a vacuum interrupter for a circuit breaker arrangement, including a cylindrically shaped insulating part within which a pair of electrical contact parts are coaxially arranged and concentrical surrounded by the insulating part, wherein the electrical contact parts comprise means for initiating a disconnection arc only between corresponding inner contact elements after starting a disconnection process, and corresponding outer contact elements comprising means for commutate said arc from the inner contact elements to the outer contact elements until the disconnection process is completed. Furthermore, this disclosure also relates to a medium voltage circuit breaker including at least one of such vacuum interrupter as an insert part.
Known vacuum interrupters can be used for medium voltage circuit breakers for applications in the range between 1 and 72 kV of a high current level. These circuit breakers are used in electrical networks to interrupt short circuit currents as well as load currents under difficult load impedances. The vacuum interrupter interrupts the current by creating and extinguishing the arc in a closed vacuum container. Modern vacuum circuit breakers tend to have a longer life expectancy than known air circuit breakers. Nevertheless, exemplary embodiments of the present disclosure are not only applicable to vacuum circuit breakers, but also to modern SF6 circuit breakers having a chamber filled with sulfur hexafluoride gas. Moreover, current interruption with vacuum means is one of the technologies used up to high voltage level. Modern vacuum circuit breakers improve the interruption process substantially through reduced contact travel, reduced contact velocity and small masses of moving electrical contact parts. These electrical contact parts can include special contact element arrangements, which are the subject of the present disclosure.
The U.S. Pat. No. 4,847,456 discloses a vacuum interrupter having a pair of inner electrical contact parts, which are in the form of RMF (Radial Magnetic Field) contact elements, which are surrounded by outer electrical contact elements. The outer electrical contact elements are connected electrically in parallel, and arranged closely adjacent to the inner electrical contact elements. One of the inner electrical contact elements is mounted such that it can move in the axial direction while the corresponding outer electrical contact element is immovably (e.g., stationary) mounted. Both outer electrical contact elements of the corresponding electrical contact parts are in the form of AMF (Axial Magnetic Field) contact elements. During a disconnection process, a contracting, rotating arc is struck between the inner electrical contact elements and is then commutated from the inner to the outer electrical contact elements. This results in the initially contracting arc between changing to a diffuser which burns between the AMF-like electrical contact elements until it is quenched. This solution allows a high disconnecting rate in a vacuum interrupter chamber.
The WO 2006/002560 A1 discloses an electrical contact arrangement and a vacuum interrupter chamber of the type mentioned initially, which also allows an increased switching rate. In particular, a high-short circuit disconnection capacity with a high arc burning voltage is disclosed.
The known contact arrangement for a vacuum interrupter chamber has a pair of inner electrical contact elements which are in the form of RMF contact elements and a pair of outer electrical contact elements. The outer electrical contact elements are connected electrically in parallel with the inner electrical contact elements and are arranged closely adjacent to the inner contact elements. At least one of the inner electrical contact elements is mounted such that it can move axially. The outer electrical contact elements are also in the form of RMF-like contact elements. The inner electrical contact elements are disc-shaped. The inner and the outer electrical contact elements are arranged and designed in such a manner that an arc which is struck during the disconnecting process between the inner electrical contact elements can be commutated entirely or partially between the outer electrical contact elements. That contact arrangement has a low resistance and is able to carry high currents.
As already mentioned, the arc can commutate onto the outer electrical contact elements. Whether one or two arcs burn, depends on the current level. After the disconnection of the initially touching electrical contact elements on load, a concentrated disconnection arc occurs first of all. In the case of an RMF like contact element, as the electrical contact elements open further a contracted arc is formed between the contact pieces. As the contact separation increases further during the course of the disconnecting process, a partial commutation or, with an appropriate physical design, a complete commutation occurs. If the arc—which has been struck between the inner contact pieces—commutates completely onto the outer electrical contact elements, then the interrupter chamber can carry and switch at least the same current as the interrupter chamber with only one RMF-like contact element pair.
The vacuum interrupter chamber which symmetrically surrounds the inner electrical contact parts is cylindrically shaped. One electrical contact part is mounted such that it can axially move while the corresponding electrical contact part is immovably mounted. The outer electrical contact elements of both electrical contact parts are provided with slots, so that they can form an RMF-like contact element. Thus, when a current is flowing through the outer electrical contact elements, a radially magnetic field is produced. The inner electrical contact elements of both corresponding electrical contact parts are also RMF-like contact elements and are provided with slots for the same purpose.
That special electrical contact design increases the production effort substantially. On the other hand it is necessary that the heat arising during the arcing phase is widespread on the electrical contact elements in order to achieve high current interruption performance.
An exemplary vacuum interrupter for a circuit breaker arrangement is disclosed comprising: a cylindrically shaped insulating part, within which a pair of electrical contact parts are coaxially arranged and surrounded concentrically by the insulating part, wherein the electrical contact parts include means for initiating a disconnection arc only between corresponding inner contact elements after starting a disconnection process, and corresponding outer contact elements include means for commutate said arc from the inner contact elements to the outer contact elements until the disconnection process is completed, wherein each inner electrical contact element is designed as a TMF-like contact element for generating a transverse magnetic field, and each outer electrical contact element is designed as an AMF-like contact element for generating an axial magnetic field, and wherein the outer AMF- like contact element includes an electrical coil for generating the axial magnetic field, and the inner TMF-like contact element has one of a disk, star or spiral shaped form for supporting or generating the transverse magnetic field.
A medium-voltage circuit breaker is disclosed comprising: at least one vacuum interrupter including: a cylindrically shaped insulating part, within which a pair of electrical contact parts are coaxially arranged and surrounded concentrically by the insulating part, wherein the electrical contact parts include means for initiating a disconnection arc only between corresponding inner contact elements after starting a disconnection process, and corresponding outer contact elements include means for commutate said arc from the inner contact elements to the outer contact elements until the disconnection process is completed, wherein each inner electrical contact element is designed as a TMF-like contact element for generating a transverse magnetic field, and each outer electrical contact element is designed as an AMF-like contact element for generating an axial magnetic field, and wherein the outer AMF-like contact element includes an electrical coil for generating the axial magnetic field, and the inner TMF-like contact element has one of a disk, star or spiral shaped form for supporting or generating the transverse magnetic field, the at least one vacuum interrupter being configured for at least one pole part operated by an electromagnetic actuator as switch operation means.
The foregoing and other aspects of the disclosure will become apparent following the detailed description of the disclosure when considered in conjunction with the enclosed drawings.
Exemplary embodiments of the present disclosure provide a vacuum interrupter solution for a circuit breaker arrangement with an easy process to manufacture pair of electrical contact parts for a high switching performance.
According to the present disclosure each inner electrical contact element is designed as a TMF (Transverse Magnetic Field) contact element for generating mainly a transverse magnetic field, and each outer electrical contact element is designed as an AMF (Axial Magnetic Field) contact element for generating mainly an axial magnetic field.
The specific combination of these electrical contact elements ensures a high current interruption performance. Moreover, the electrical contact elements according to the present disclosure are relatively easy to manufacture. Furthermore, the special electrical contact element combination provides the electro-physical effect that the heat arising during the arcing phase is widespread on the contact surfaces. Moreover, the life time of a vacuum interrupter including (e.g., comprising) special electrical contact elements according to the present disclosure has a relatively longer life time than known vacuum interrupter since the initial arcing phase and the subsequent arcing phase are decoupled. Due to the lower voltage that can be specified for the arc to sustain on the AMF-like contact element, the arc will always at least partly commutate.
In order to achieve a significant electro-physical effect as described above the outer AMF-contact element of each electrical contact part can include (e.g., comprise) an electrical coil for generating a strong axial magnetic field.
In contrast the inner TMF-like contact element of each electrical contact part can have a disk, butt or pin, spiral- or star-shaped form for at least supporting the transverse magnetic field.
According to an exemplary embodiment of the disclosure the inner electrical contact element of each electrical contact part is coaxially arranged within the corresponding outer electrical contact element, which has a pot-shaped or a tube-shaped geometrical form. Certainly also intermediate forms are possible for that special coaxial arrangement.
Both different electrical contact elements can be attached to a common contact rod as a support element in various ways. According to a first exemplary embodiment, a single contact system is provided. On one electrical contact part, the inner electrical contact element is immovably arranged in relation to the outer electrical contact element and on the other electrical contact part only the inner electrical contact element is moveable arranged in relation to the outer electrical contact element and in relation to the corresponding electrical contact part. Thus, both corresponding outer AMF-like contact elements can be fixed closely adjacent one to another inside the insulating part forming a constant intermediate gap. According to an exemplary embodiment, the inner electrical contact element can be the outer electrical contact element can be separately attached to the distal end of a common contact rod. The contact rod is fixed to the housing of the vacuum interrupter.
According to a second exemplary embodiment a double-contact system is realized in that on both corresponding electrical contact parts the inner electrical contact element is immovably arranged in relation to the outer electrical contact element. At least one of both electrical contact parts is moveable mounted in relation to the surrounding insulating part in order to form an electrical switch operated by manual or automatic switch operation means, as such an electro-magnetic actuator.
In order to form a closed vacuum chamber for accommodating the pair of electrical contact parts, the insulating part can include a cover plate on each front side. Both cover plates also serve as a mechanical support for contact rods as mentioned above.
Furthermore, an additional barrel-shaped metal or ceramic shield can be arranged coaxially between the insulating part and the inner pair of electrical contact parts. That shield avoids a formation of a metallic layer on the inside of the inner wall of the insulating part in connection with the special electrical contact pieces according to the present disclosure.
The moveable electrical contact 2b is moveable between the closed and the opened position via a jackshaft 5. The jackshaft 5 internally couples the mechanical energy of an electromagnetic actuator 6 to the moving electrical contact 2b inside the insulating part 1. In order to ensure an electrical connection between the moveable electrical contact part 2b which is moveable attached to the electro-magnetic actuator 6 a flexible connector 7 is provided between said moveable electrical contact part 2b and the outer electrical connector 3b.
According to an exemplary embodiment disclosed herein, each electrical contact part 2a and 2b consists of two different kinds of contact elements. An inner electrical contact element 8a; 8b is designed as a TMF-like contact element and each corresponding outer electrical contact element 9a; 9b is designed as an AMF-like contact element.
A double contact system is provided which consists of inner electrical contact elements 8a and 8b respectively which are immovably arranged in relation to corresponding outer electrical contact elements 9a and 9b, respectively. The outer electrical contact elements 9a and 9b have a pot-shaped geometrical form in order to accommodate the corresponding inner electrical contact elements 8a and 8b respectively in an insulated manner.
When the inner electrical contact elements 8a′, 8b′ are in closed position, the load current flows through them with low contact resistance. For current interruption, the initial arc is generated between the inner TMF-like contact elements 8a′, 8b′ and develops shortly in transition modes as in standard spiral TMF-like contact elements depending on the current level. At low current the arc column expands in diffuse mode with increasing the gap distance and the instantaneous current as well. At high current, the generated transverse magnetic field by the spirals makes the constricted arc rotating shortly between the inner contacts elements 8a′, 8b′. The arc should reach the inter-electrode gap between inner and outer contacts after a short time of a few milliseconds, and then supposed to commutate entirely to the outer AMF-like contact elements 9a′ and 9b′ and remains in diffuse mode until the arc extinction. This idea is supported by the fact that the arc voltage drop through AMF-like contact elements 9a′ and 9b′ is distinctly smaller than through TMF-like contact elements 8a′ and 8b′.
Thus, it will be appreciated by those skilled in the art that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The presently disclosed embodiments are therefore considered in all respects to be illustrative and not restricted. The scope of the invention is indicated by the appended claims rather than the foregoing description and all changes that come within the meaning and range and equivalence thereof are intended to be embraced therein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10010462.9 | Sep 2010 | EP | regional |
This application claims priority under 35 U.S.C. §120 to International Application PCT/EP2011/004776 filed on Sep. 23, 2011, designating the U.S., and claiming priority to European application EP 10010462.9 filed in Europe on Sep. 24, 2010. The content of each prior application is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/EP2011/004776 | Sep 2011 | US |
| Child | 13849994 | US |
