This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2021-205267, filed Dec. 17, 2021, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a Vacuum interrupter.
As a switching device provided in buildings or large facilities for power reception and distribution, for example, a switchgear comprising switching elements such as a circuit breaker and a disconnecting switch is known. To the switchgear, a Vacuum interrupter is applied as a structural element of the switching elements. The inside of the Vacuum interrupter is maintained in a certain insulating state by an insulating casing. In the insulating casing, a pair of electrodes is accommodated in such a way that they can be separated from and connected to each other. In this case, fault current is shut off or load current is switched by separating and connecting the electrodes. In this way, electric power is stably supplied from the switchgear.
Vacuum interrupters are required to attain both a low surge resistance and contact resistance characteristics. In a low surge resistance, the generation of abnormal voltage is prevented when the contacts (specifically, the fixed contact and the movable contact) of the electrodes are formed of a material consisting primarily of silver (Ag) and tungsten carbide (WC). Further, in contact resistance characteristics, when the electrode opposed surfaces of the contacts of the electrodes consist of smooth surfaces which are soft (flexible) without a depression or projection, the contact area of the electrode opposed surfaces is increased.
However, if these electrodes (the fixed contact and the movable contact) are repeatedly separated and connected, adhesive wear may be caused in the electrode opposed surfaces by slight slipping when the electrode opposed surfaces contact each other. In this case, irregular projections and depressions may be locally formed depending on the degree of the adhesive wear, and the contact area of the electrode opposed surfaces may be significantly decreased. As a result, the contact resistance value may be rapidly increased.
Various embodiments will be described hereinafter with reference to the accompanying drawings.
In general, according to one embodiment, a Vacuum interrupter comprises a pair of electrodes provided such that their electrode opposed surfaces face each other and allowed to be separated from and connected to each other, and an undulating structure provided in each of the electrode opposed surfaces or in one of the electrode opposed surfaces. The undulating structure comprises one or more projections which project from the electrode opposed surface such that the electrode opposed surface has a regular concavo-convex shape extending in a predetermined direction, and depressions provided so as to be adjacent to the projections, respectively. The projections and the depressions are alternately provided in a direction crossing the electrode opposed surface. In a conducting state in which the electrodes are in contact with each other, the projections are in contact with the opposite electrode opposed surface.
The disclosure is merely an example, and proper changes in keeping with the spirit of the invention, which are easily conceivable by a person of ordinary skill in the art, come within the scope of the invention as a matter of course. In addition, in some cases, in order to make the description clearer, the widths, thicknesses, shapes and the like, of the respective parts are illustrated schematically in the drawings, rather than as an accurate representation of what is implemented. However, such schematic illustration is merely exemplary, and in no way restricts the interpretation of the invention. In addition, in the specification and drawings, the same elements as those described in connection with preceding drawings are denoted by like reference numbers, and detailed description thereof is omitted unless necessary.
In the example of
As shown in
The arc shield 5 is formed of, for example, a metal material consisting primarily of copper or stainless steel. The arc shield 5 forms a hollow cylindrical shape and is fixed to the insulating casing 1. The arc shield 5 is provided so as to accommodate the fixed contact 8 of the fixed electrode E1 and the movable contact 10 of the movable electrode E2. As a method of fixing the arc shield 5, other than the insulating casing 1, for example, the arc shield 5 may be fixed to the fixed side sealing member 2 or the movable side sealing member 3.
The fixed electrode E1 and the movable electrode E2 are structured concentrically based on the virtual axis Px. The fixed electrode E1 and the movable electrode E2 align and extend along the virtual axis Px. In this state, the fixed electrode E1 and the movable electrode E2 are located such that their electrode opposed surfaces (a fixed side electrode opposed surface E1s and a movable side electrode opposed surface E2s) parallelly face each other.
The fixed electrode E1 comprises the fixed contact 8 and a fixed side current-carrying shaft 9. The movable electrode E2 comprises the movable contact 10 and a movable side current-carrying shaft 11. One of the electrode opposed surfaces described above (in other words, the electrode opposed surface E1s) is provided in the fixed contact 8. The other electrode opposed surface E2s is provided in the movable contact 10. The fixed side current-carrying shaft 9 and the movable side current-carrying shaft 11 form columnar shapes having the same diameter and are formed of a material having a high conductivity (for example, Cu).
The fixed contact 8 and the movable contact 10 are provided to face each other such that their electrode opposed surfaces E1s and E2s parallelly face each other. The fixed contact 8 is connected to an end of the fixed side current-carrying shaft 9. The other end of the fixed side current-carrying shaft 9 is fixed to the Vacuum interrupter P along the virtual axis Px via the fixed side sealing member 2 such that the other end cannot be moved. The movable contact 10 is connected to an end of the movable side current-carrying shaft 11. The other end of the movable side current-carrying shaft 11 is coupled to an operation mechanism (not shown) via the movable side sealing member 3. The structures and materials of the fixed contact 8 and the movable contact 10 are described in detail later in the explanations of
As shown in
Further, the airtight maintenance mechanism 4 is provided between the movable side current-carrying shaft 11 and the movable side sealing member 3. The airtight maintenance mechanism 4 consists of a stretchy bellows. The bellows (airtight maintenance mechanism) 4 is formed of, for example, a thin metal material such as a stainless material. The bellows 4 forms a bellows shape which is stretchable in a virtual axial (Px) direction, and covers the outside of the movable side current-carrying shaft 11 without any space.
An end of the bellows 4 is attached to the movable side sealing member 3 without any space. The other end is attached to the movable side current-carrying shaft 11 without any space. By this structure, the inside of the insulating casing 1 is maintained in an airtight state (vacuum state) at any time. As a result, when the Vacuum interrupter P is opened or closed, air does not enter the insulating casing 1 even while the movable side current-carrying shaft 11 is moved along the virtual axis Px.
The fixed contact 8 and the movable contact 10 are formed of a material consisting primarily of silver (Ag) and tungsten carbide (WC) and containing an auxiliary ingredient depending on the need. Here, to the auxiliary ingredient, for example, at least one of Co, Cu and Ni is applied, and the total amount of the auxiliary ingredient is less than or equal to 5 percent by mass. In this case, when the auxiliary ingredient is contained, the workability is improved. However, when the amount exceeds 5 percent by mass, the lathe machining properties are decreased. Thus, the total amount of the auxiliary ingredient should be desirably less than or equal to 1 percent by mass.
In the example of
As shown in
The projections 13a are configured to project from the electrode opposed surfaces E1s and E2s. Each projection 13a has an outline which projects in a triangular shape in a cross-sectional view of a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
Each projection 13a extends in an annular shape so as to be continuous in a circumferential direction based on the virtual axis Px. The projections 13a form annular shapes having different sizes (diameters). These projections 13a are concentrically provided based the virtual axis Px. The projections 13a are provided at regular intervals when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
The depressions 13b are formed by causing the electrode opposed surfaces E1s and E2s to cave in. Each depression 13b has an outline which is depressed in a triangular shape in a cross-sectional view of a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
Each depression 13b extends in an annular shape so as to be continuous in a circumferential direction based on the virtual axis Px. The depressions 13b form annular shapes having different sizes (diameters). These depressions 13b are concentrically provided based the virtual axis Px. The depressions 13b are provided at regular intervals when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
In the structure described above, the projections 13a and the depressions 13b are located such that each projection 13a is interposed between two depressions 13b. In other words, a projection 13a is provided so as to be adjacent to a depression 13b. In other words, the projections 13a are alternately provided with the depressions 13b when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px) .
In the undulating structures 12 described above, the electrode opposed surfaces E1s and E2s have a regular concavo-convex shape in which the projections 13a alternate with the depressions 13b in a radial direction from the virtual axis Px while the annular projections 13a and depressions 13b continuously extend in a predetermined direction (in other words, in a circumferential direction based on the virtual axis Px) .
As a method of applying the above undulating structure 12 having a regular concavo-convex shape to the electrode opposed surfaces E1s and E2s, for example, a machining method of using an existing lathe to apply the undulating structure 12 to the electrode opposed surfaces E1s and E2s can be employed. In the lathe machining, first, the contacts 8 and 10 in which the electrode opposed surfaces E1s and E2s are flat are prepared. To maintain the low surge resistance of the Vacuum interrupter P, the contacts 8 and 10 are formed of a material consisting primarily of Ag and WC and containing the auxiliary ingredient described above depending on the need.
Subsequently, the electrode opposed surfaces E1s and E2s are shaved in an annular shape by pressing a knife (tool) onto the electrode opposed surfaces E1s and E2s in a state where the contacts 8 and 10 rotate based on the virtual axis Px as the rotation center. At this time, the shaved portions are the above depressions 13b having a triangular cross-sectional surface. The remaining portions which are not shaved are the above projections 13a having a triangular cross-sectional surface.
In this case, to realize the Vacuum interrupter P which is excellent in the low surge resistance described above, the contact resistance characteristics which require the softness (flexibility) of the electrode opposed surfaces E1s and E2s, and the adhesive wear resistance which requires the rigidity of the electrode opposed surfaces E1s and E2s, the surface state (in other words, surface roughness) of the electrode opposed surfaces E1s and E2s needs to be rigid and soft, and a regular concavo-convex shape.
To meet this need, the height of each projection 13a defined by the difference in height between each projection 13a and each depression 13b should satisfy the conditions described below. The difference in height between each projection 13a and each depression 13b is defined as the linear distance (length) between the taper tip of each triangular projection 13a and the taper tip of each triangular depression 13b when they are viewed in a direction parallel to the virtual axis Px.
At this time, as the accuracy of the above lathe machining, for example, when the pitch width between two adjacent projections 13a is L, and the height of each projection 13a defined by the difference in height between each projection 13a and each depression 13b is H, pitch width L should be desirably greater than height H. In other words, the relationship of L > H should be desirably satisfied. More desirably, pitch width L should be greater than or equal to five times height H. In other words, the relationship of L > 5H should be satisfied. In this case, in consideration of the upper limit of pitch width L, the relationship of 10H > L > 5H should be desirably satisfied.
As shown in
In the range of 0 µm ≤ Ra ≤ 5 µm, the contact resistance value obtained by separating and connecting the electrode opposed surfaces E1s and E2s several times exceeds neighborhood T of the initial value “1”. According to the surface roughness Ra having this relationship, if the contacts 8 and 10 are repeatedly separated from and connected to each other for long periods, the increase rate of the contact resistance value is increased. In other words, the contact resistance value is rapidly increased.
In this case, the undulating structure 12 should be desirably applied to the electrode opposed surfaces E1s and E2s such that they have a regular concavo-convex shape in which the surface roughness Ra satisfies the relationship of 5 µm < Ra < 25 µm. More desirably, the surface roughness of the electrode opposed surfaces E1s and E2s should satisfy the relationship of 6.3 µm ≤ Ra ≤ 12 µm in the arithmetic average roughness Ra of the surface roughness measured with an evaluation length of 5 mm. From a different point of view, the surface roughness of the electrode opposed surfaces E1s and E2s should desirably satisfy the relationship of 15 µm ≤ Rz ≤ 40 µm at the maximum height Rz of the surface roughness measured with an evaluation length of 5 mm.
In the surface roughness Ra which satisfies this relationship, for example, when the arithmetic average roughness of the surface roughness of the electrode opposed surfaces E1s and E2s defined by JIS B 0601 is Ra, the above height H of each projection 13a should desirably satisfy the relationship of H ≈ 4 × Ra. The multiple “4” in this relationship is based on an experimental rule and will be changed based on the future use.
For example, when the arithmetic average roughness Ra of the surface roughness of the electrode opposed surfaces E1s and E2s measured with an evaluation length of 5 mm is greater than or equal to 6.3 µm, and the number of provided projections 13a is N in a direction crossing the electrode opposed surfaces E1s and E2s, the mean value of heights H of N projections 13a is greater than or equal to 30 µm, and the relationship of H ≈ 4 × Ra described above is satisfied.
According to the first embodiment described above, the undulating structure 12 having a regular concavo-convex shape in which the mean value of heights H of the projections 13a is greater than or equal to 30 µm is applied to the electrode opposed surfaces E1s and E2s. In this case, the projections 13a are regularly provided at regular intervals while having the above height H when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s. In this structure, when the Vacuum interrupter P is closed, in a conducting state in which the electrodes E1 and E2 are in contact with each other, the projections 13a are equally in contact with the opposite electrode opposed surface E1s or E2s. At this time, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to the contact state of rigid and soft surfaces having a regular concavo-convex shape at all times. As a result, it is possible to realize the Vacuum interrupter P which is excellent in the adhesive wear resistance while maintaining both the low surge resistance and the contact resistance characteristics.
As shown in
The projections 14a have an outline which projects from the electrode opposed surfaces E1s and E2s in a rectangular shape and are concentrically provided. The projections 14a are provided at regular intervals when they are viewed in a direction crossing the electrode opposed surface E1s and E2s (for example, a radial direction from a virtual axis Px).
The depressions 14b have an outline formed by causing the electrode opposed surfaces E1s and E2s to cave in in a rectangular shape and are concentrically provided. The depressions 14b are provided at regular intervals when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
In this structure, the electrode opposed surfaces E1s and E2s have a regular concavo-convex shape in which the projections 14a alternate with the depressions 14b in a radial direction from the virtual axis Px while the annular projections 14a and depressions 14b continuously extend in a predetermined direction (in other words, in a circumferential direction based on the virtual axis Px).
As a method of applying the above undulating structure 12 having a regular concavo-convex shape to the electrode opposed surfaces E1s and E2s, for example, first, in a manner similar to that of the first embodiment described above, the electrode opposed surfaces E1s and E2s are shaved to form the projections 14a and the depressions 14b having a triangular cross-sectional surface by an existing lathe. Subsequently, the portions which project in a triangular shape are flattened. By this process, the undulating structure 12 having a concavo-convex shape in which the cross-sectional surface is rectangular, square or trapezoidal is applied to the electrode opposed surfaces E1s and E2s.
In this case, when the width of each projection 14a is W1 and the width of each depression 14b is W2 in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px), the relationship of W1 ≥ W2 is satisfied. For example,
According to the second embodiment described above, when the Vacuum interrupter P is closed, in a conducting state in which the electrodes E1 and E2 are in contact with each other, the rectangular projections 14a are equally in contact with the opposite electrode opposed surface E1s or E2s in a planar manner. In this structure, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to the contact state of rigid and soft surfaces having a regular concavo-convex shape at all times while improving the maintenance of the easiness of the flowing of current. As a result, the electric flow property can be improved. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted.
As shown in
According to the third embodiment described above, the undulating structures 12 can be formed by merely applying lathe machining to only part of the electrode opposed surfaces E1s and E2s. This structure can reduce the processing time and minimize the effect on the other performance. The other structures and effects and the method of applying the undulating structures 12 are the same as the first embodiment described above, explanation thereof being omitted.
As shown in
According to the first modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to the contact state of rigid and soft surfaces having a regular concavo-convex shape at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted.
For example, in
According to the second modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to the contact state of rigid and soft surfaces having a regular concavo-convex shape at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted.
According to the third modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to a rigid and soft contact state at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted.
For example, in
The projections 13a and the depressions 13b are divided into quarters at regular intervals in a circumferential direction. In this case, the projections 13a and the depressions 13b may be caused to be intermittent by dividing them into, for example, two, three or five equal parts.
According to the fourth modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to a rigid and soft contact state at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted.
For example, in
In this structure, the projection 13a and the depression 13b are alternately provided when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
According to the fifth modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to a rigid and soft contact state at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted.
For example, in
The projections 13a and the depressions 13b are divided into quarters at regular intervals in a circumferential direction. In this case, the projections 13a and the depressions 13b may be caused to be intermittent by dividing them into, for example, two, three or five equal parts.
According to the sixth modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to a rigid and soft contact state at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted.
For example, in
In this structure, the projections 13a and the depressions 13b are alternately provided when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
According to the seventh modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to a rigid and soft contact state at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted. Although not particularly shown in the figure, even if the projections 13a and depressions 13b which linearly extend are intermittently formed, similar effects can be obtained as a matter of course.
For example, in
In this structure, the projections 13a and the depressions 13b are alternately provided when they are viewed in a direction crossing the electrode opposed surfaces E1s and E2s (for example, a radial direction from the virtual axis Px).
According to the eighth modification example described above, in a manner similar to that of the above first embodiment, the contact state of the electrode opposed surfaces E1s and E2s is equivalent to a rigid and soft contact state at all times when the Vacuum interrupter P is closed. The other structures and effects are the same as the first embodiment described above, explanation thereof being omitted. Although not particularly shown in the figure, even if the projections 13a which linearly extend are intermittently formed, similar effects can be obtained as a matter of course.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2021-205267 | Dec 2021 | JP | national |