The present invention relates to a stator for a vacuum pump and to a vacuum pump comprising the stator. In particular, but not exclusively, the present invention relates to a stator that is used in conjunction with intermeshing vacuum pump rotor mechanisms, such as Roots or screw configured pump mechanisms, or a combination thereof, and a stator having a clam-shell configuration.
Vacuum pumps are used in many industrial applications, such as steel production, power generation and the semiconductor and electronic device production industry (including solar panel, flat panel display, Li-ion battery and silicon wafer device production). The vacuum pumps are configured according to the application in which they are utilised, the level of vacuum (or pressure) or pumping capacity required by the application and the nature of the gases that a pump system encounters during operation.
Many industrial processes either require or are moving towards using so-called dry pumps in which a pump comprises a stator and rotor operating within a pumping volume of the stator. The rotor operates within tight clearance tolerances of the stator and seal is maintained between the rotor and stator by virtue of extremely small running clearances. Liquid, oil or other hydrocarbon compounds are not used to maintain a seal—hence the term “dry pump”—because the oil can become contaminated by pumped gases or react with the gas with undesirable effects on the pump's running performance and characteristics. Furthermore, hydrocarbons from pump sealant can cause contamination of a process chamber, which is especially undesirable in ultra-clean process environments such as those required by the semiconductor and electronic device manufacturing industries.
In certain applications, a series of pumps can be required to evacuate a chamber and the pumps can be configured in series, parallel or a combination of both. For example, a booster pump might be disposed between a main pump and an evacuated chamber whereby the booster pump operates to improve the operational characteristics of the evacuation system comprising the pumps. The booster pump is used to improve the throughput of gases and also the ultimate pressure to which the pumping system will evacuate.
Such an arrangement is shown in
Such a known pump arrangement is common and can comprise different configurations of pumps according to the application of the pump. For instance, the booster pump 12 might be a single stage booster or a multiple stage booster, both of which are well understood and need no further explanation here. Also, the main dry pump 14 can comprise a Roots mechanism, configured in either a single or multiple stages, or a screw pump. Northey (“hook and claw”) mechanisms might also be used. In all cases, the main dry pump and the booster pumps are separate entities located in close proximity to one another.
Market forces are driving vacuum pump manufacturers to provide pump systems that are more efficient to manufacture and operate without reducing pump performance. Therefore, the present invention aims to provide a vacuum pump arrangement that is more cost efficient to manufacture and transport to the end-user, and a pump that has improved running efficiencies. Furthermore, the present invention aims to simplify pump installation in an industrial facility and reduce complexities associated with customer-specific systemisation and maintenance operations. Further still, the present invention aims to reduce the footprint or space needed to accommodate the pumps when a pumping system is installed.
As a result, a first aspect of the invention provides a vacuum pump in which two or more pumping mechanisms, i.e. the booster pump and main pump, are housed in the same stator.
A second aspect of the invention provides a vacuum pump stator comprising a plurality of stator cavities.
A third aspect of the invention provides a vacuum pump stator comprising at least two operatively interconnected cavities, wherein at least two of the cavities each comprise at least one rotor-receiving portion shaped to receive two or more at least partially intermeshing rotors, and wherein an axis of a rotor-receiving portion of a first one of the cavities is offset with respect to an axis of a rotor-receiving portion of a second one of the cavities.
The stator cavities are preferably operatively interconnected by a conduit, which conduit may advantageously extend through the body of the stator to interconnect two of the stator cavities.
Advantageously, the invention enables a multi-stage vacuum pump, that is to say, a vacuum pumping system comprising a number of pumps connected in series (for example a main vacuum pump and a booster pump), to be rationalised. This is achieved by forming a number of pumping stages in a single unit by two or more stages of the vacuum pumping system sharing a common stator.
The stator cavities may therefore form part of a number of different types of vacuum pump, for example one cavity may form part of a booster pump, whereas a second one of the cavities may be adapted for receiving the plurality of interconnected pumping stages of, say, a multi-sage Roots pump.
In such a situation, one of the cavities may comprise a plurality of axially aligned, and interconnected, rotor-receiving portions that may be adapted, in use, to receive a pair of intermeshing rotors. A first rotor of each pair may be mounted on a first shaft and second rotor of each pair may be mounted on a second shaft. Moreover, by interconnecting the rotor receiving portions of the cavity in series, for example, using interconnecting conduits, each pair of intermeshing rotors and its corresponding rotor-receiving portion of the cavity can form a separate pumping stage of a multi-stage vacuum pump.
Additionally or alternatively, another one of the cavities may simply comprise a single rotor-receiving portion adapted, in use, to receive a single pair of intermeshing rotors. Again, the rotors can be mounted separate shafts such that the intermeshing rotors and rotor-receiving portion of the cavity together form a single pumping stage of a vacuum pump, such as a booster pump.
In order to obtain the maximum benefit from the invention, it is preferable that the stator cavities of the stator be operatively interconnected, for example, by interconnecting the outlet of a first stator cavity to the inlet of a second stator cavity, and so forth. This may be achieved by providing a conduit that extends through the body of the body of the stator (to interconnect two stator cavities directly) or via a conduit, channel or pipe that interconnects two stator cavities via a passage extending outside the body of the stator.
The stator cavities are preferably adapted to receive at least two intermeshing rotors, such as a pair of intermeshing Roots or Northey rotors. The vacuum pump is preferably a “dry” pump, that is to say, that the clearance between the stator and rotors, in use, is sufficiently small to form an effective seal therebetween. In other words, a very small running clearance between an exterior surface of a rotor and the interior surface of the stator cavity is so small as to impede or minimise the backflow of pumped gasses, or the circumvention of a particular pumping stage.
The stator cavities of the stator may be adapted to receive the same type of rotors, or different types. For example, one cavity may be adapted to receive the rotors of a roots-type pump, whereas another cavity may be adapted to receive a set of intermeshing Archimedean screw-type rotors. The various possible combinations of rotors will be apparent to those familiar with vacuum pumping technology.
To facilitate manufacture, assembly of a pump and subsequent servicing, the stator is preferably of a clamshell type (that is to say the stator comprises a plurality of separable stator portions that are adapted to sealingly mate with one another). Where a clamshell-type construction is employed, at least one of the separable stator portions may comprise a recess forming, in use, at least part of one of the stator cavities, or a number of recesses forming, in use, at least part of a number of respective stator cavities
To aid with thermal management of the pump, the stator preferably comprises a cooling circuit, which may take the form of a channel in the stator for conveying, in use, a flow of coolant fluid to it. Where a clamshell-type stator is used, the cooling circuit channel may comprise a number of discrete cooling circuit channel portions that arranged, in use, to align when the separable stator portions are assembled: the discrete cooling circuit channel portions together forming at least one continuous cooling circuit channel within in the stator.
Additionally or alternatively, the cooling circuit may comprise an actively-cooled heat sink affixed to an exterior surface of the stator, which may be cooled by a liquid cooling circuit or a forced air cooling system.
A fourth aspect of the invention provides a unitary, multi-sage vacuum pump comprising a stator as described herein.
The unitary, multi-sage vacuum pump preferably comprises a number of pumping stages, which may be formed by sets of rotors that are configured to rotate within separate cavities of the stator. As the stator preferably comprises a plurality of operatively interconnected stator cavities for receiving the rotors, it is possible to provide a more compact and rationalised multi-stage pump: the stator being shared by a number of pumping stages.
The unitary, multi-stage vacuum pump may further comprise a head plate that is sealingly affixable to the stator, which head plate may comprise a channel or recess forming a conduit for the flow of gas between first and second stator cavities of the stator. Such an arrangement enables the axial orientation of the stator cavities to be parallel or non-parallel, and avoids having to form conduits in the stator itself for interconnecting the stator cavities. The head plate may additionally comprise apertures for receiving the rotor shafts, or bearings for the rotor shafts of the rotors.
More precisely, the invention provides a vacuum pump stator comprising, a longitudinal member and end members disposed at opposing ends of the longitudinal member, wherein at least two pumping volumes are defined by the longitudinal and end members respectively and each pumping volume being arranged to accommodate a rotatable pump element disposed on a shaft, and wherein a rotatable pump element shaft is disposable in one of the pumping volumes between end members such that a shaft in a first volume is parallel to a shaft in a second volume, wherein a portion of the longitudinal member that defines the first volume comprises a main body and a second body attachable to the main body. Therefore, the first pumping volume is defined by the main and second bodies and a second pumping volume is defined by the main body. The end members can be integrally formed together to provide a unitary end plate. The longitudinal members can be formed to provide a stator having a clam-shell configuration.
Embodiments of the present invention are described by way of example, with reference to the accompanying drawings, of which:
In
As can be seen from the right-hand side of
Each of the pumps 12, 14 comprises a stator 28 formed in two or more parts 30, 32, that is having a “clamshell” construction, whereby the stator parts 30, 32 each comprise a recess forming part of the stator cavity 34 and a mating surface 36 that can be clamped to the mating surface 36 of the opposite part to form a seal. A sealant can be applied to the mating surfaces 36 to improve the seal, where this is necessary. Within the stator cavities 34 of each pump 12, 14, there is provided a pair of intermeshing rotors 38 that rotate in opposite directions about a rotor shaft 40. The rotor shafts 40 are driven by motors 42 and typically, but not exclusively, via a gearbox (not shown), which comprises gears to cause rotor shafts 42 to synchronise. Where gears are not present this can be achieved by driving both shafts from individual motors and synchronising the position by other means, for example, magnetic couplings.
The ends of the rotor shafts 40 are mounted in bearings (not shown) which are typically set into the recesses of the pump head plates 44. The headplates 44 must be accurately seated on to the end faces of the stator parts 30, 32 to ensure an airtight seal and to ensure correct running clearances between the ends of the rotors 38 and the interior surfaces of the stators and head plates 44, given that the components of the pumps 12, 14 are subject to thermal and stress-induced expansion/traction during use.
In a multi stage vacuum pump of this known type 10, there are a relatively large number of components, many of which, for example the cooling circuits 26, the head plates 44, the stator component 30, 32, and so on are duplicated. In addition, given that the booster pump 12 and the main pump 14 are separated, the volume occupied by the multi-stage pump 10 is relatively large. Moreover, given that there are a great number of sealingly mating surfaces, for example the head plate to the stator parts, the mating of the stator parts themselves and the connection of the conduit 20 between the pumps 12, 14 the likelihood of a leak and a consequential reduction in the efficiency of the pump is increased.
A multi stage vacuum pump 50 in accordance with the present invention is shown schematically in
In
The right-hand side of
The first and second pump volumes each accommodate rotor pump elements disposed on shafts. Each volume has a longitudinal axis that runs along the length of the volume and the longitudinal axis of the first second pumping volumes are in the same plane and parallel to one another. In the arrangement shown in
It will be appreciated that one of the main advantages of the invention is an overall reduction in the number of parts, crucially, reduction in the number of surfaces that must be sealed to one another. In addition, it will be noted, in particular, from the right-hand side of
In
However, as can be seen in
Similarly, as can be seen from
A variant of the invention shown in
A further variant of a stator for a multistage pump 90 in accordance with the invention shown in
The stator 56 has an inlet port 16 and an outlet port 24 communicating with the recesses of the upper 58 and lower 62 stator portions, respectively, and a through hole 17 forming a conduit between the two recesses 64 such that the outlet of the upper pump stage discharges directly into the inlet of the lower pump stage. In use, head plates (not shown) are fitted to the exterior surfaces 19 of the stator 56 to close-off the ends of the cavities to define elongate, internal stator cavity volumes for receiving the pumps' rotors (not shown).
The invention advantageously provides a single dual pump configuration, such as a booster/dry pump configuration, that can be shipped to an end-user as a single entity and which has a reduced volume when installed for use in an industrial process. A single cooling circuit 74 can be utilised for both pumping sections 52, 54 making thermal management system much simpler and less expensive. Also, the number of components needed to manufacture such a pump is reduced thereby saving manufacturing effort and costs.
Gas pathways or conduits between the main booster section and dry pump sections, and pump inlet and outlet are not shown in all of the drawings for clarity. However, it is clearly understood that such features are required for the normal operation of the pump. These features can be incorporated into the stator during the manufacture of the stator components, during stator casting and/or machining processes for instance.
The upper cavity 82 is formed from a pair of parallel shaft receiving portions 84, which receive the shafts of the rotors (not shown), and wider rotor-receiving portions 86, which are shaped to receive the overlapping/intermeshing rotors themselves (not shown). The rotor-receiving portions 86 are fluidly interconnected by a conduit 88 that extends from the lower surface of one rotor-receiving portion and which feeds into the upper part of an adjacent rotor-receiving portion via a top clamshell portion (not shown). As such, pumped gas can be transferred from one rotor-receiving portion 86 to the next, in series.
The inlet 90 of the Roots pump 82 connects to the outlet 92 of the booster pump 80 via a cavity interconnecting conduit 94, which is a through-hole extending between the respective rotor-receiving portions 86 of each of the cavities 64. The booster pump cavity 80 is similar to the Roots pump cavity 82 except that there is only one rotor-receiving portion 86 and no rotor-receiving portion interconnecting conduits 88.
Of course, the stator portion of
The present invention is not limited to the arrangements shown and the pumping volumes can be arranged side-by-side or such that the longitudinal axes (as shown in
Number | Date | Country | Kind |
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GB1205230.4 | Mar 2012 | GB | national |