1. Field of the Invention
The present disclosure relates to a vacuum pump system comprising a plurality of vacuum pumps which are connected to each other.
2. Discussion of the Background Art
Vacuum pump systems of the above type comprise two or more vacuum pumps, which usually are arranged in series. The medium to be conveyed, usually gas, will thus be sucked in by a first pump via the inlet of said pump and will then be conveyed, via the pump outlet, to the adjacent second vacuum pump. Normally, in a system comprising two vacuum pumps, the second vacuum pump will perform the conveying process against the ambient pressure. Optionally, it is also possible to arrange a plurality of vacuum pumps in series or also partly parallel to each other, wherein, usually, the last vacuum pump in the direction of conveyance will carry out the compression against the ambient pressure. In such an arrangement, fore vacuum pumps for compression against the ambient pressure are frequently provided in the form of rotary vane vacuum pumps, sliding vane vacuum pumps, claw vacuum pumps, multi-stage Roots vacuum pumps and screw vacuum pumps. In such pump systems, the first pump in the conveying direction, at whose inlet the lowest pressure is generated, is frequently provided as a Roots pump.
Known vacuum pump systems comprise a supporting rack or frame on which the individual vacuum pumps are arranged. Mounting the vacuum pumps on said rack can be performed e.g. with the aid of the feet provided on the pump housing. Then, the inlets and the outlets of the vacuum pumps will be connected to each other by rigid or flexible conduits or by special adapters. The weight forces and gas forces occurring during pump operation will largely be taken up by said rack. In such pump systems, the rack can be lifted and moved by use of a forklift, i.e. from below, or by use of a crane with the aid of crane eyelets. On the one hand, such vacuum pump systems of the type comprising a rack for support of the individual pumps have the advantage that, in most cases, the individual pumps can be exchanged independently from each other. An essential disadvantage of such systems, however, resides in the considerable space requirement for the rack. Further, the rack as well as the required connection elements will incur additional expenses.
In another type of known vacuum pump systems, vacuum pumps—usually two pumps—are directly connected to each other. In this case, no separate rack is provided. Connection of the two vacuum pumps is effected by connecting the outlet flange of the first vacuum pump, directly or via an adapter, to the inlet flange of the second vacuum pump. In this embodiment, the weight and gas forces occurring during operation have to be taken up by the flanges and to be transmitted to the pump housings. Here, it is normally not possible to provide crane eyelets for transport of the vacuum pump system because, during transport, the flanges would be subjected to massive stresses and thus would run a high risk of damage. Further, connecting two pumps via inlet and outlet flanges has the disadvantage that the flanges and the adapter, respectively, must be very solid and be provided with free areas for screw connections, to make it possible to take up and transmit the corresponding forces and, first of all, to assemble the arrangement. This will cause additional costs. Further still, it often happens that the outlines of the two interconnected vacuum pumps are not congruent, with one pump thus projecting beyond the outline of the other one. This will lead to considerable space requirements.
It is an object of the disclosure to provide a compact vacuum pump system which merely has a minimum space requirement.
The vacuum pump system of the disclosure comprises at least two vacuum pumps. In a first case, a pump outlet of a first vacuum pump is arranged in fluid connection to the pump inlet of a second vacuum pump arranged downstream in the flow direction. The connection is effected by connecting the outlet flange to the inlet flange. Preferably, said connection is established directly via the flanges. Alternatively, also an indirect connection is possible via tube conduits or other intermediate elements. The disclosure provides that, on both pump housings, at least three connection sites are mechanically connected to each other for force transmission and/or moment transmission. According to the disclosure, at least two of said connection sites are flange-independent.
It can also be provided that the pump inlet of the second vacuum pump is connected to the pump inlet of the first vacuum pump. In such an embodiment, two identical vacuum pumps, arranged parallel to each other, are connected to each other in such a manner that one pump will suck fluid from the suction region of the other pump so that both pumps will be running under identical operating conditions, while the free suction flange of the other pump can be used for mounting thereon a still further vacuum pump, optionally a vacuum pump of a different type. Instead of using a direct flange connection, both suction regions of said identical pumps can also be connected via an external tube conduit.
Thus, according to a first preferred embodiment, there is effected—in accordance with the state of the art—a first mechanical connection via said two interconnected flanges, so that the connection of the outlet flange to the inlet flange will form a first connection site for transmitting a part of the occurring forces and/or moments. Additionally, in accordance with the disclosure, at least two further connection sites are provided on the two pump housings. Herein, said two connection sites preferably comprise respectively one connection element on both pump housings wherein, according to a preferred embodiment, the two connection elements of a connection site are arranged confronting each other. Also on said at least two further connection sites, a transmission of forces and/or moments will occur. As compared to the direct connection of two vacuum pumps via said pump flanges, the additional provision of at least two further connection sites has the advantage that only a part of the forces and moments has to be taken up by the flange connection. This in turn offers the advantage that the flanges themselves are allowed to be less robust. Particularly, it is possible to arrange the three connection sites at a largest possible distance from each other so as to achieve an advantageous transmission of forces and/or moments. Thus, according to a particularly preferred embodiment, at least two connection sites are located outside the flange surfaces, i.e. those surfaces where the two flanges are lying against each other and where they are optionally connected to each other by screw connections or the like. Preferably, at least two of said connection sites are arranged outside the flange surfaces defined by standards. In large flange systems, it may be sufficient to provide just one additional connection site for achieving a sufficient distribution of forces and moments.
With particular preference, said at least two flange-independent connection sites are able to take up and respectively transfer at least 25%, and more preferably 40%, of the forces and moments occurring during operation. Thereby, the flanges on the pump inlet and the pump outlet connected thereto can be given a less massive and thus a correspondingly less expensive design.
According to a further preferred embodiment, at least three flange-independent connection sites are provided. Particularly, this has the advantage that the fluid connection via the inlet flange and the outlet flange can be given a more simple configuration. Particularly, it is made possible to design the flange connection to the effect that it will substantially serve only as a fluid connection and that there will be substantially no force transmission. Such a design is advantageous particularly in cases where the flange connection is accessible only with difficulties. In this embodiment, for instance, the flange connection between the pump outlet and the pump inlet can be designed in such a manner that only a sealing function is effected and, if required, there is additionally provided a positioning via register pins or the like (e.g. housing sealings with centering rings). This has the advantage that the mechanical connection between the two vacuum pumps can be provided at more-conveniently accessible sites.
Thus, in this embodiment, the pump outlet and the pump inlet are particularly not connected to each other in a force-locking manner. Particularly, no screw connections are provided.
It is especially preferred that the connection elements are at least partly formed as outward projections of a housing wall of the corresponding vacuum pump. Advantageously, such projections are more easily accessible and, particularly, they can also be processed more easily. Thereby, especially, it is rendered possible to process the contact faces of the projections in an easy manner and to give them the most planar shape possible. Preferably, in this regard, two mutually confronting connection elements comprise, at a connection site, two mutually plane-parallel contact faces. In this manner, particularly, it is avoided that tensions might be introduced into the housings of the individual vacuum pumps as a result of the assembly process of the vacuum pump system. Further, in this regard, it is particularly preferable that at least two—and, more preferably, all—contact faces of a vacuum pump are arranged in one plane. Preferably, this plane corresponds to a flange contact face, this being preferred particularly in embodiments wherein the flange connection also serves for transmission of forces and moments. When using three or more connection sites, it may be advantageous to keep the flange faces of the outlet and inlet flanges at a distance of about 0.1 mm, provided that the sealing system allows for such a measure, so that the flange system will not have to take up any connection forces or moments. It can thus be avoided that a pump housing might be deformed due to connection forces, with the possible consequence of reduced running gaps for the pump rotors.
Preferably, the individual connection sites are additionally provided with holding elements. The holding elements comprise e.g. screws, clamping elements or the like for safeguarding a mechanical connection of the individual vacuum pumps of the vacuum pump system. The individual holding elements are e.g. integrated into said projections forming the connection elements. For instance, a holding site can be configured in such a manner that one of the two vacuum pumps to be connected to each other comprises a cylindrical projection, with a foot-shaped projection resting thereon which relative to the second pump housing extends laterally outward. It is then possible to use a screw as a holding element, which will be screwed through the foot-shaped projection of the upper pump into the cylindrical projection of the lower pump. It is also possible to provide separate holding elements; in this case, there are provided e.g. two projections arranged cylindrically confronting each other and being in abutment with each other while, however, not being mechanically connected to each other. With the aid of a claw-like connection, an eyelet connection or the like, the two housings of the vacuum pump can then be connected to each other, preferably outside on their sidewalls.
According to a further preferred embodiment, at least one connection element of a connection site is configured to allow for displacement of the two connection elements relative to each other at this connection site. Preferably, in this case, one of the two connection elements is of a rail-like type so that the second connection element of this connection site can be displaced within the first, rail-like connection element. With particular preference, two connection sites are configured in this manner, wherein the two displacement means are parallel to each other. This has the advantage, for instance, that manufacturing tolerances can be easily compensated for, and that an occurrence of tensions due to the assembly process is avoided. Further, this makes it possible to connect vacuum pumps of different sizes to each other. By the provision of such rail-like connection elements, also the assembly and disassembly processes are facilitated, especially under conditions of narrow space. In case that said rail-like connection elements are suitably configured, also a compensation of different thermal expansions of the two pumps is possible.
Further, it is possible to provide spacer elements between connection elements for level equalization. Such a provision is particularly advantageous since it offers the possibility to connect different pumps to each other, thus making it possible to compile a modular system. The corresponding spacer elements can be rigid or elastic.
According to a particularly preferred embodiment, the position of the individual connection elements is at least partially selected to the effect that the connection elements are arranged in the region of the side walls of the pump housing and/or in the region of support flanges. Advantageously, this allows for a good introduction of forces and/or moments into the pump housing. Thereby, it is safeguarded that the introduced forces and/or moments will cause only a slightest possible deformation of the pump housings. This is advantageous particularly because of the very narrow play between the pump housings and the pump elements such as e.g. the rotors.
According to a further preferred embodiment of the disclosure, or a possible modification of the above described embodiments, an adapter element is provided between the two vacuum pumps which are to be connected. This makes it possible, e.g., to connect very different vacuum pumps to each other. Particularly, thereby, a vacuum pump which does not comprise separate connection elements can be connected, via the outlet flange, to a further vacuum pump comprising a plurality of connection elements. For this purpose, the adapter element preferably comprises at least two adapter feet. A connection of the above type is possible particularly if the flange of the upper pump is sufficiently dimensioned for taking up forces and/or moments. The lower pump in turn would be stressed in such a manner that at least two flange-independent connection sites would take up and respectively transfer at least 25% and preferably at least 40% of the forces occurring during operation.
The above described individual embodiments of the inventive vacuum pump system with at least two vacuum pumps have the special advantage that, by corresponding adaptation of the positions of the inlet and outlet flanges and of the connection sites, a very compact vacuum pump system can be realized. Particularly, this vacuum pump system has a short constructional length since it is possible, for instance, to arrange the smaller one of the two vacuum pumps within the outline of the larger vacuum pump so that the smaller pump does not project beyond the larger pump. Particularly in case of Roots pumps, the position of the outlet flange can be freely selected in the axial direction, at least within certain limits. Consequently, there can be performed a corresponding geometric adaptation and, thus, the position of the pumps relative to each other can be improved so as to create a compact vacuum pump system.
Particularly, the inventive provision of connection elements on the individual vacuum pumps makes it possible to provide a modular system including different vacuum pumps, particularly fore vacuum pumps and high-vacuum pumps. Different pumps of different performance levels can be combined with each other in a simple manner, thus making it easily possible to realize vacuum pump systems with very different performance spectra. Thereby, the system costs can be kept very low. Further, the various embodiments of the disclosure have the advantage of allowing for a compact vacuum pump system which additionally is highly robust. Further, the assembly process can be significantly simplified. By said preferred modular system, high flexibility can be achieved, it being possible to realize a scalable modular system. Further, it is of course possible to combine more than two pumps with each other in a vacuum pump system. Further, as a result of the advantageous force and/or moment transmission, it is rendered possible to transport the entire vacuum pump system with the aid of a crane or a floor conveyer system (e.g. a forklift).
The disclosure will be described hereunder in greater detail with reference to the accompanying drawings.
In the drawings, the following is shown:
Each of
For creating connection sites, the embodiment shown in
Particularly in small vacuum pumps, it may be sufficient to provide only two connection elements 22 (
According to a further possible embodiment, three flange-independent connection sites 22 (
In the embodiments illustrated in
One such alternative connection is schematically shown in
According to a further preferred embodiment (
The connection between two or more pumps of a vacuum pump system can be provided in the manner explained hereunder with reference to
In a first embodiment of a connection site 34 (
Further, it is possible to realize a connection site 34 by connecting two lug-like connection elements 38 (
The two lug-like connection elements 38, preferably arranged on an outer wall of the pump housing, can also serve as holding elements. These holding elements will thus effect a substantially mechanical connection of the two pumps, as described above in the context of said holding elements 28 (
Further, a connection site 34 can also be designed in the manner illustrated in
Thus, in a bottom view of said Roots vacuum pump 35 (
A flange connection between two flanges 14,46 is illustrated by way of example in
According to a further embodiment of a pump system, an upper or second pump 56 (
In order to mount the upper vacuum pump, which possibly has a heavy weight, to the pump housing of the lower pump, and to do so preferably without transmission of forces and moments, it is particularly advantageous to design said adapter element 58 in such a manner that it can be fixed in an X-shaped configuration over the four connection sites 22 and that the inlet flange 14 of lower pump 12 will remain nearly unstressed.
Of course, pump systems of the disclosure may comprise not only two pumps but also more than two pumps.
Number | Date | Country | Kind |
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10 2009 037 010.2 | Aug 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/061140 | 7/30/2010 | WO | 00 | 1/26/2012 |