The present invention relates to a vacuum pump.
Typically, a vacuum pump configured such that a rotor is supported by a rolling bearing has been known (see, e.g., Patent Literature 1 (Japanese Patent No. 6162644). The vacuum pump described in Patent Literature 1 is a turbo-molecular pump, and a higher rotation speed is necessary for a smaller turbo-molecular pump having a smaller rotor blade diameter. In the rolling bearing used for high-speed rotation, an optimal lubricant supply amount is extremely small.
Typically, it is, as in the technique described in Patent Literature 1, configured such that a cone having a conical surface is attached to an axial end side of the rolling bearing and lubricant is supplied little by little from a flexible lubricant outflow section contacting the conical surface of the cone. The lubricant adhering to the conical surface is moved to a bearing side with an increased cone diameter by centrifugal force, and then, flows into the bearing. In the technique described in Patent Literature 1, an outlet of a lubricant flow path is closed with a flexible core to serve as the lubricant outflow section. The lubricant is supplied to the core by the pump, thereby causing the core to contact the conical surface of the cone. The lubricant transferred in the core is sent to the conical surface of the cone by capillary action.
However, there is a disadvantage that the state of contact of the core with the conical surface changes due to an error in assembly of the core with the conical surface of the cone and the amount of lubricant to be supplied changes due to the contact state. Moreover, there is a problem that supply of the lubricant is insufficient due to deterioration caused by, e.g., core friction due to contact with the conical surface.
A vacuum pump comprises: a rolling bearing configured to support a rotor shaft provided at a pump rotor; a lubrication fluid storage section configured to store lubrication fluid to be supplied to the rolling bearing; a MEMS element including, at a rotor-shaft-side lubrication fluid circulation path in a lubrication fluid circulation path between the rolling bearing and the lubrication fluid storage section, an infinitesimal flow rate pump configured to discharge a liquid droplet of the lubrication fluid; and a first flow path of a capillary structure configured to move the lubrication fluid of the lubrication fluid storage section to the infinitesimal flow rate pump by capillary force.
The vacuum pump further comprises: a lubrication path member provided adjacent to the rolling bearing at the rotor shaft and having a conical surface forming part of the lubrication fluid circulation path. A radius of the conical surface from a center of the rotor shaft is set greater toward the rolling bearing, and the lubrication fluid discharged from the infinitesimal flow rate pump and adhering to the conical surface is moved in a direction of the rolling bearing on the conical surface by centrifugal force.
The infinitesimal flow rate pump is configured to discharge the lubrication fluid to the rolling bearing.
The vacuum pump further comprises: at least one of a vibration sensor configured to detect vibration of the rolling bearing or a temperature sensor configured to perform non-contact detection of a temperature of the lubrication fluid circulation path; and a control section configured to drivably control the infinitesimal flow rate pump based on a detection result of at least one of the vibration sensor or the temperature sensor, thereby controlling an amount of the lubrication fluid to be transferred by the infinitesimal flow rate pump.
The vacuum pump further comprises: a warning section configured to output deterioration information on the rolling bearing based on the detection result of at least one of the vibration sensor or the temperature sensor.
The vacuum pump further comprises: a lubrication path member provided adjacent to the rolling bearing at the rotor shaft. The lubrication path member has a conical surface forming part of the lubrication fluid circulation path, and an axial end surface connected to the conical surface and forming another part of the lubrication fluid circulation path, and the MEMS element provided with the infinitesimal flow rate pump is arranged facing the axial end surface, and the liquid droplet of the lubrication fluid is discharged from the infinitesimal flow rate pump to the axial end surface.
The MEMS element has a temperature sensor configured to capture infrared light emitted from a surface of the rotor shaft or a surface of the lubrication path member as a temperature measurement target surface to measure a temperature, and an infrared light incident window that the infrared light guided by the temperature sensor enters, and a first protection section configured to prevent adherence of the lubrication fluid to the infrared light incident window is further provided.
The vacuum pump further comprises: a second protection section configured to prevent adherence to the temperature measurement target surface.
The vacuum pump further comprises: a flow rate sensor configured to detect an amount of the lubrication fluid to be transferred by the infinitesimal flow rate pump; and a diagnosis section configured to make a diagnosis on an amount of the lubrication fluid stored in the lubrication fluid storage section based on a detection result of the flow rate sensor.
According to the present invention, a proper amount of lubrication fluid can be stably supplied to a rolling bearing rotating at high speed in vacuum environment.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The turbo-molecular pump 1 includes, as exhaust functions, a turbo pump section P1 having turbine blades, and a Holweck pump section P2 having a spiral groove. Needless to say, the present invention is not limited to the vacuum pump including the turbo pump section P1 and the Holweck pump section P2 as the exhaust functions, and is also applicable to a vacuum pump including only turbine blades, a vacuum pump including only a drag pump such as a Siegbahn pump or a Holweck pump, or a combination thereof.
The turbo pump section P1 includes multiple stages of rotor blades 30 formed at a pump rotor 3, and multiple stages of stationary blades 20 arranged on abase 2 side. On the other hand, the Holweck pump section P2 provided on an exhaust downstream side of the turbo pump section P1 includes a cylindrical portion 31 formed at the pump rotor 3, and a stator 21 arranged on the base 2 side. The spiral groove is formed at an inner peripheral surface of the cylindrical stator 21. The multiple stages of the rotor blades 30 and the cylindrical portion 31 forma rotary-side exhaust function, and the multiple stages of the stationary blades 20 and the stator 21 form a stationary-side exhaust function.
The pump rotor 3 is fastened to a shaft 10, and the shaft 10 is rotatably driven by a motor 4. For example, a DC brushless motor is used as the motor 4. A motor stator 4a is provided at abase 2, and a motor rotor 4b is provided on a shaft 10 side. A rotor unit RU including the shaft 10 and the pump rotor 3 is rotatably supported by a permanent magnet magnetic bearing 6 using permanent magnets 6a, 6b and a bearing 8 as a rolling bearing.
The permanent magnets 6a, 6b are ring-shaped permanent magnets magnetized in an axial direction. The multiple permanent magnets 6a provided at the pump rotor 3 are arranged in the axial direction such that those with the same polarity face each other. On the other hand, the multiple stationary-side permanent magnets 6b are attached to a magnet holder 11 fixed to a pump case 12. These multiple permanent magnets 6b are also arranged in the axial direction such that those with the same polarity face each other.
The axial position of the permanent magnet 6a provided at the pump rotor 3 is set slightly higher than the position of the permanent magnet 6b arranged on an inner peripheral side of the permanent magnet 6a. That is, the magnetic pole of the rotary-side permanent magnet is, by a predetermined amount, shifted in the axial direction with respect to the magnetic pole of the stationary-side permanent magnet. Depending on the magnitude of the predetermined amount, support force of the permanent magnet magnetic bearing 6 varies. In an example illustrated in
A bearing holder 13 configured to hold a bearing 9 is fixed to the center of the magnet holder 11. In
The bearing 8 is held by a bearing holder 50 provided at the base 2. A lubrication fluid storage section 60 configured to store lubrication fluid to be supplied to the bearing 8 and a micro electro mechanical systems (MEMS) element 40 equipped with an infinitesimal flow rate pump configured to supply the lubrication fluid to the bearing 8 are provided at the bearing holder 50. Note that the MEMS is a device system configured such that a minute mechanical component, a sensor, an actuator, and the like and an electronic circuit are integrated on a single substrate (e.g., a silicon substrate, a glass substrate, or an organic material). Liquid lubricant such as lubricant oil is used as the lubrication fluid for the bearing 8.
The lubrication fluid storage section 60 is provided at a storage holder 51 fixed to a lower end (see
The MEMS element 40 is fixed to an inner peripheral surface of the storage holder 51 facing an outer peripheral surface 100a of the cone-shaped nut 100. The outer peripheral surface 100a of the cone-shaped nut 100 forms a conical surface, and is made of a material lyophilic to the lubrication fluid. The outer peripheral surface 100a is set such that a radius from the center of the shaft 10 increases toward the bearing 8. The MEMS element 40 is equipped with an infinitesimal flow rate pump 401, and in the present embodiment, the lubrication fluid is supplied to the bearing 8 by the infinitesimal flow rate pump 401 incorporated into the MEMS element 40.
The MEMS element 40 is drivably controlled by a drive circuit 301 connected through a cable 42. In the present embodiment, the drive circuit 301 is provided at a power device 300 of the turbo-molecular pump, but may be provided on a pump main body side. The MEMS element 40 and the lubrication fluid storage section 60 are connected to each other through a suction tube 61 configured to guide the lubrication fluid of the lubrication fluid storage section 60 to the MEMS element 40 by the capillary force. The suction tube 61 is also made of the capillary material, and for example, a tube filled with the porous material such as felt is used.
The infinitesimal flow rate pump 401 is configured to discharge liquid droplets of the lubrication fluid supplied from the lubrication fluid storage section 60 to the outer peripheral surface 100a of the cone-shaped nut 100. As described above, the outer peripheral surface 100a is made of the lyophilic material, and therefore, the lubrication fluid adhering to the outer peripheral surface 100a expands on the surface. As described above, the outer peripheral surface 100a is set such that the radius from the center of the shaft 10 increases toward the bearing 8, and therefore, the lubrication fluid on the outer peripheral surface 100a moves in the direction of increasing the radius by centrifugal force when the shaft 10 rotates at high speed. That is, the lubrication fluid on the outer peripheral surface 100a moves in a bearing direction on the outer peripheral surface 100a, and enters the inner ring 82. Part of the lubrication fluid having entered the inner ring 82 moves to the outer ring 81 through the rotating rolling body 83. The lubrication fluid expands across the rolling surfaces 811, 821 due to contact between each rolling surface 811, 821 and the rolling body 83, and is provided for lubrication of this portion. The lubrication fluid discharged from the rolling surface 811 of the outer ring 81 returns to the lubrication fluid storage section 60 through the lubrication fluid return section 62. As described above, the lubrication fluid circulates in a lubrication fluid circulation path R as indicated by a dashed arrow of
As illustrated in
The valve 403 includes a valve body 415 having a diaphragm, a piezoelectric element 416 configured to drive the valve body 415, and a valve seat 417 provided at a location facing the valve body 415. Voltage application to the piezoelectric element 416 is controlled by the drive circuit 301. An upper surface of the piezoelectric element 416 is fixed to the upper layer 40A, and a lower surface of the piezoelectric element 416 is fixed to the valve body 415. In the state illustrated in
In the valve closed state illustrated in
When the lubrication fluid is supplied to the pressure chamber 413 of the infinitesimal flow rate pump 401, voltage is applied to the piezoelectric element 416 of the valve 403 to bring the valve 403 into the open state as illustrated in
Note that a lubrication fluid circulation system including the bearing 8 and the lubrication fluid storage section 60 is in vacuum environment, and therefore, an atmospheric pressure difference cannot be utilized for movement of the lubrication fluid. For this reason, in the present embodiment, it is configured such that the capillary force in capillary action is utilized to move the lubrication fluid in the flow path 404 to the pressure chamber 413. That is, the dimensions of the flow paths 404, 405 and the pressure chamber 413 are set to such dimensions that proper capillary force is generated. Details of the capillary force will be described later.
Note that the type of infinitesimal flow rate pump 401 using the piezoelectric element has been described as an example with reference to
For the bearing 8 supporting the shaft 10 rotating at high speed, a lubrication state is the best, in which an agitation loss of the lubrication fluid is reduced as much as possible for reducing heat generation and contact between solids due to a broken lubrication fluid film is avoided upon rolling of the rolling body 83. Thus, an ideal thickness of the lubrication fluid film present on the rolling surfaces 811, 821 of the bearing 8 and the surface of the rolling body 83 of the bearing 8 is about several times as great as the surface roughness of these surfaces. For example, in a case where the rolling surfaces 811, 821 and the surface of the rolling body 83 are finished with a root-mean-square roughness Rq of 0.04 μm, the thickness of the lubrication fluid film is preferably about 0.12 to 0.20 μm.
As described above, the lubrication fluid having entered the bearing 8 is decreased little by little due to, e.g., outflow from an end portion of the outer ring 81, and for compensating for such a decrement, the lubrication fluid is supplied by the infinitesimal flow rate pump 401. In a case where an oil film having a thickness of equal to or less than 1 μm is formed at each spot in the bearing 8, the amount of lubrication fluid present in the bearing 8 is about several mg (equivalent to several μL (microliters) in terms of a volume). An outflow amount per second varies according to the structure of a portion from which the lubrication fluid flows out, but for example, is about 1/100 to 1/10000 of the amount of lubrication fluid accumulated in the bearing 8. Thus, this amount of lubrication fluid (a slight amount of several nL (nanoliters) per second or less) is supplied so that the thickness of the lubrication fluid film can be favorably maintained. In the present embodiment, for supplying a slight amount of lubrication fluid such as several nL (nanoliters) per second or less to the bearing 8, the infinitesimal flow rate pump 401 incorporated into the MEMS element 40 is used.
(Lubrication Fluid Circulation System)
In the lubrication fluid circulation system illustrated in
Pressure calculated according to Expression (1) below acts on a vacuum interface of the lubrication fluid in a capillary tube with an inner diameter d. Note that T indicates a tension (N/m) on the vacuum interface of the lubrication fluid, and θ indicates a contact angle representing wettability of a contact surface for the lubrication fluid. In this case, when the capillary tube stands along the direction of the force of gravity, the interface moves upward to a height h of (4T cos θ)/μgd. Note that ρ indicates a liquid density and g indicates a gravitational acceleration. That is, in the capillary material such as a thin tube or felt, the lubrication fluid moves (penetrates) and expands across the capillary material due to the capillary force.
(4T cos θ)/d (1)
For example, in a case where a member having a contact angle θ of 15° is used as a material with favorable wettability and a flow path has an inner diameter d of 1.0×10−5 m=10 and a case where lubrication fluid having a surface tension T of 2.6×10−2 N/m is used, the capillary force of Expression (1) is a pressure of about 10 kPa. When the density of the lubrication fluid is ρ=1000 kg/m3 and the gravitational acceleration is g=9.8 m/s2, the height h of the interface of the lubrication fluid in the capillary tube under the force of gravity is about 100 cm.
In the case of using the capillary material for the lubrication fluid storage section 60 and the lubrication fluid return section 62 in the lubrication fluid circulation system illustrated in
The amount of lubrication fluid to be supplied to the bearing 8 by the infinitesimal flow rate pump 401 is about several nL (nanoliters) per second as described above. In an infinitesimal flow rate pump used for, e.g., an inkjet head of a printer as described in Japanese Patent No. 3171958, a picoliter-order slight amount can be discharged per pulse. For example, in a case where the infinitesimal flow rate pump 401 is a pump configured so that 10 picoliters can be transferred per pulse, if the lubrication fluid is transferred with 100 pulses per second, a supply amount is 2 nanoliters. That is, the infinitesimal flow rate pump 401 incorporated into the MEMS element 40 is used so that a nanoliter-order slight amount of lubrication fluid per second can be supplied to the bearing 8. Note that the supply amount (the transfer amount) of the lubrication fluid by the infinitesimal flow rate pump 401 can be adjusted in such a manner that the frequency of stretching vibration of the piezoelectric element 411 is controlled by the drive circuit 301.
Note that as clearly seen from Expression (1), not only the dimensions of the capillary tube and the surface tension of the fluid interface but also the wettability of the surface contacting the fluid are important factor for determining the capillary force. Generally, as clearly seen from the fact that degreasing processing needs to be performed for a wafer material, such as monocrystal silicon, used for the MEMS element 40 before chemical processing for a surface, the wafer material basically exhibits lipophilicity (favorable wettability). However, in a case where an oleophobic substance as a coating adheres to the surface in the middle of a processing step, the wettability is extremely degraded. For this reason, at the processing step for the MEMS element 40, the step of avoiding an oleophobic (liquid-repellent) substance from adhering to an inner surface of the flow path is employed so that favorable wettability can be realized.
As described above, in the present embodiment, the MEMS element 40 provided with the infinitesimal flow rate pump 401 is provided, and the lubrication fluid is, by the capillary force, moved from the lubrication fluid storage section 60 to the infinitesimal flow rate pump 401 through the suction tube 61 as the capillary material. Moreover, the infinitesimal flow rate pump 401 discharges the liquid droplets of the lubrication fluid to the rolling body 83 and the holder 84 as the rotary-side lubrication fluid circulation path R. As a result, a slight amount of lubrication fluid can be stably supplied to the bearing in the vacuum environment.
(Variations)
In the above-described embodiment, it is configured such that the liquid droplets of the lubrication fluid are discharged to the outer peripheral surface 100a of the cone-shaped nut 100 as one of the rotor-shaft-side lubrication fluid circulation paths, but the lubrication fluid may be discharged to a lubrication fluid circulation path in other regions. In a first variation illustrated in
The flow rate sensor 431 is configured to measure the flow rate of lubrication fluid flowing in a flow path 404, i.e., the flow rate of lubrication fluid flowing from a suction tube 61 to the infinitesimal flow rate pump 401. The temperature sensor 432 is configured to measure a temperature regarding a bearing 8. The vibration sensor 433 is configured to measure vibration generated at the bearing 8. The temperature sensor 432 may include one utilizing a thermocouple or a thermopile, and those employing other measurement methods.
Note that the thermocouple is a temperature sensor employing the method for measuring the temperature of a target object contacting the temperature sensor. Thus, in a case where the thermocouple is used as the temperature sensor 432 mounted in the MEMS element 40 arranged as in
In a case where an infrared light window for guiding infrared light from the measurement target to the thermopile as the temperature sensor 432 is formed at a surface of the MEMS element 40 on a side provided with a nozzle opening (a lubrication fluid discharge port) of the infinitesimal flow rate pump 401 or other surfaces of the MEMS element 40, the temperature measurement target is a member facing the MEMS element 40. For example, in the case of
As described above, the configuration in which the MEMS element is equipped with the flow rate sensor, the temperature sensor, the vibration sensor and the like is well-known. For example, one employing a method in which a change in a capacitance due to a change in a specific clearance state in association with an acceleration or vibration is detected as disclosed in JP-A-5-25687 and Japanese Patent No. 4804468 can be utilized as the vibration sensor 433. For example, one employing a method in which movement of heat generated due to movement of fluid is measured as disclosed in JP-A-6-066613 can be utilized as the flow rate sensor 431.
A power device 300 includes a drive circuit 301 configured to drivably control the infinitesimal flow rate pump 401 and the valve 403, and an arithmetic circuit 302 to which measurement signals from the flow rate sensor 431, the temperature sensor 432, and the vibration sensor 433 are input. The arithmetic circuit 302 is configured to make a diagnosis regarding the lubrication fluid for the bearing 8 based on the input measurement signals.
In the arithmetic circuit 302, the state of lubrication in the bearing 8 is estimated from a change in the temperature of an outer ring 81 and characteristics of vibration generated at the outer ring 81. As illustrated in
It is demanded for the bearing 8 of the turbo-molecular pump illustrated in
For these reasons, in the arithmetic circuit 302, an increase or decrease in the thickness of the lubricant oil film on the rolling surface is estimated from the characteristics of vibration caused due to rolling of the rolling body. For example, in a case where the lubricant oil film thickness is a proper state (a normal state), when vibration data of the vibration sensor 433 is processed by FFT, peaks are shown at a vibration frequency corresponding to a rotor rotation frequency and multiples thereof and a vibration frequency corresponding to a component (the outer ring 81, an inner ring 82, the rolling body 83, and a holder 84) of the bearing 8. However, when the lubricant oil film thickness decreases to reach the mixed lubrication region, sudden vibration such as impact noise caused due to contact between protruding portions of metal surfaces is observed at a point different from the above-described vibration frequencies of the peaks, and the peak value of the vibration frequency corresponding to the component of the bearing 8 increases. Thus, it can be estimated that the amount of lubrication fluid becomes less than a proper amount due to occurrence of the sudden vibration.
In a case where the temperature sensor 432 is also equipped as in
On the other hand, an agitation phenomenon becomes noticeable when the lubricant oil film is thickened, and a phenomenon in which an amplitude in a specific frequency range (a range of several kHz) of vibration occurred at the outer ring 81 increases as a whole is observed. For example, an amplitude in a frequency range three to seven times as high as the vibration frequency corresponding to the rotor rotation frequency increases as a whole. For example, when a thick portion of the lubricant oil film is present on part of the outer ring rolling surface, this frequency is substantially close to a value obtained by multiplication of a ball revolution frequency by the number of balls. In the case of an agitation loss, characteristics that the entirety of a portion in the vicinity of a frequency corresponding to such a loss rises are observed. It is assumed that this is because a location where agitation occurs is shifted or a resistance value received by each ball changes accordingly. In this case, if the temperature sensor 432 is equipped, a temperature increase is observed when the lubrication fluid increases and an agitation decrease becomes noticeable. Thus, in a case where occurrence of the vibration with a specific frequency and the temperature increase have been observed, it can be estimated that the lubrication fluid amount is excessive.
The arithmetic circuit 302 performs the above-described analysis based on measurement data of the vibration sensor 433 or measurement data of the vibration sensor 433 and the temperature sensor 432, thereby making a diagnosis on a lubrication fluid amount decrease and excess of the lubrication fluid amount. This diagnosis result is output to the drive circuit 301 and a monitoring device 1000. The drive circuit 301 having received the diagnosis result increases the amount of lubrication fluid to be supplied by the infinitesimal flow rate pump 401 in a case where the lubrication fluid amount has decreased as compared to the proper amount. Conversely, in the case of an excessive lubrication fluid amount, supply of the lubrication fluid by the infinitesimal flow rate pump 401 is decreased or stopped such that the lubrication fluid amount for the bearing 8 is adjusted to the proper amount.
The measurement data of the vibration sensor 433 can be utilized not only for the diagnosis on the flow rate of the lubrication fluid but also for diagnosis on deterioration of the bearing 8. In a case where the bearing 8 has been deteriorated, a situation in which the amplitude is increased across the entire frequency and an increase in the amplitude of the frequency corresponding to the component of the deteriorated bearing 8 are generally observed. In a case where a scratch is caused on the rolling surface or a foreign object has entered the rolling surface, the vibration peak is often shown at a specific frequency as the function of the rotation frequency. Similarly, when the temperature of a portion at a location close to the bearing inner ring is monitored by the temperature sensor 432, a radiation destination of such a portion is limited, and therefore, a gradually-increasing temperature change due to a gradual increase in rotation resistance in association with deterioration of the inside of the bearing can be grasped. Thus, in a case where such a vibration situation has been observed from the vibration data or a gradual temperature increase phenomenon has been observed in the vicinity of the bearing inner ring, the arithmetic circuit 302 outputs, to the monitoring device 1000, a warning signal for informing deterioration of the bearing 8, thereby prompting the monitoring device 1000 to perform repair and maintenance. By such operation, deterioration of the bearing 8 can be properly handled, and therefore, e.g., occurrence of pump failure due to bearing deterioration can be prevented.
In a case where the lubrication fluid storage section 60 lacks the amount of stored lubrication fluid, even if the infinitesimal flow rate pump 401 is normally operated, the flow rate detected by the flow rate sensor 431 is less than a proper amount. When operation of the vacuum pump is continued in this state, occurrence of serious breakdown is predicted. Thus, the arithmetic circuit 302 makes a diagnosis on the amount of lubrication fluid stored in the lubrication fluid storage section 60 based on a detection result of the flow rate sensor 431, and outputs such a diagnosis result (i.e., the signal indicating the necessity of repair and maintenance) to the monitoring device 1000 to prompt the monitoring device 1000 to respond properly. By such operation, failure due to a lack of lubrication fluid in the lubrication fluid storage section 60 can be avoided.
As described above, in the second embodiment, the infinitesimal flow rate pump 401 is drivably controlled based on a detection result of at least either one of the vibration sensor 433 configured to detect vibration of the bearing 8 or the temperature sensor 432, and in this manner, the amount of transferred lubrication fluid is controlled. Thus, the lubrication fluid amount in the bearing 8 can be maintained at the proper amount without causing an excessive or deficient state. Note that deterioration of the bearing 8 is diagnosed so that occurrence of failure due to bearing deterioration can be prevented.
An infinitesimal flow rate pump 401 formed at a MEMS element 40 can accurately discharge a slight amount of lubrication fluid, and therefore, when the entirety of the lubrication fluid discharged from the infinitesimal flow rate pump 401 reaches the bearing 8, the amount of lubrication fluid supplied to the bearing 8 can be accurately controlled. Thus, all liquid droplets of the lubrication fluid discharged from the infinitesimal flow rate pump 401 need to reliably adhere to the outer peripheral surface 100a of the cone-shaped nut 100.
Since a shaft 10 of a turbo-molecular pump 1 rotates at high speed, a relative speed between the outer peripheral surface 100a of the cone-shaped nut 100 and the liquid droplet discharged from the infinitesimal flow rate pump 401 of the MEMS element 40 fixed to a base side is high. Thus, some of the liquid droplets of the lubrication fluid are blown away by the outer peripheral surface 100a, and therefore, there is a probability that part of the lubrication fluid discharged from the infinitesimal flow rate pump 401 is not supplied to the bearing 8. Even when the amount of lubrication fluid discharged from the infinitesimal flow rate pump 401 is controlled with high accuracy, if there is an uncertain decrease (deviation from a lubrication fluid circulation path) in the lubrication fluid until the lubrication fluid reaches the bearing 8 after having been discharged from the infinitesimal flow rate pump 401, it is difficult to ensure a proper lubrication fluid supply state for maintaining a bearing rotation state with a low loss.
For these reasons, in the third embodiment, it is configured such that the infinitesimal flow rate pump 401 of the MEMS element 40 is arranged facing an axial end surface 100b of the cone-shaped nut 100 and the liquid droplets of the lubrication fluid are discharged to the axial end surface 100b. At the cone-shaped nut 100 rotating at high speed, the peripheral speed of the axial end surface 100b is lower than the peripheral speed of the outer peripheral surface 100a, and therefore, a relative speed between the liquid droplet and the axial end surface 100b can be decreased as compared to the configuration illustrated in
A hexagonal hole 100c is formed to penetrate the center of the cone-shaped nut 100. When the cone-shaped nut 100 is fixed to an external thread portion 10a of the shaft 10, a tool such as a hexagonal wrench is inserted into the hexagonal hole 100c to fasten the cone-shaped nut 100. The MEMS element 40 is, as described above, configured such that the infinitesimal flow rate pump 401 faces the axial end surface 100b and an infrared light window 432a of a temperature sensor 432 faces the hexagonal hole 100c. That is, the temperature sensor 432 is configured to detect infrared light discharged from an end surface 101 of the external thread portion 10a of the shaft 10 to monitor the temperature of the shaft 10.
At the MEMS element 40, a tubular protection section 440 is provided to surround the periphery of the infrared light window 432a. The protection section 440 is a member configured to prevent the liquid droplets of the lubrication fluid discharged from the infinitesimal flow rate pump 401 from adhering to the infrared light window 432a. When the liquid droplets adhere to the infrared light window 432a, it is difficult to accurately measure a temperature by the temperature sensor 432. For this reason, the protection section 440 is provided such that the infrared light window 432a is not viewed from the infinitesimal flow rate pump 401 configured to discharge the liquid droplets and the axial end surface 100b with the probability of blowing away the liquid droplets. The protection section 440 can prevent the incoming liquid droplets discharged from the infinitesimal flow rate pump 401 from adhering to the infrared light window 432a. If the liquid droplets are blown away by the axial end surface 100b, these liquid droplets are blocked by the protection section 440, and therefore, there is no probability that the blown-away liquid droplets adhere to the infrared light window 432a.
Note that only for preventing the incoming liquid droplets from the infinitesimal flow rate pump 401 and the axial end surface 100b, it is enough that the axial position of a tip end of the protection section 440 is at the substantially same position as that of the axial end surface 100b. In an example illustrated in
When the lubrication fluid adheres to the temperature measurement target surface, the state of infrared light emitted from the temperature measurement target surface changes, and the accuracy of a temperature measurement value is degraded. In the example illustrated in
In the example illustrated in
(Third Variation)
The configuration illustrated in
(Fourth Variation)
Note that in the examples illustrated in
(Fifth Variation)
In the configuration illustrated in
Note that the hexagonal columnar raised portion 100e is utilized for fastening the cone-shaped nut 100. However, in the case of a configuration in which other portions than the through-hole are utilized for fastening, the raised portion 100e is not limited to the hexagonal column, and for example, may a circular column. Alternatively, as illustrated in
The multiple example embodiments and variations described above are understood as specific examples of the following aspects by those skilled in the art.
[1] a vacuum pump according to one aspect includes a rolling bearing configured to support a rotor shaft provided at a pump rotor, a lubrication fluid storage section configured to store lubrication fluid to be supplied to the rolling bearing, a MEMS element including, at a rotor-shaft-side lubrication fluid circulation path in a lubrication fluid circulation path between the rolling bearing and the lubrication fluid storage section, an infinitesimal flow rate pump configured to discharge a liquid droplet of the lubrication fluid, and a first flow path of a capillary structure configured to move the lubrication fluid of the lubrication fluid storage section to the infinitesimal flow rate pump by capillary force.
As illustrated in
[2] The vacuum pump according to [1] further includes a lubrication path member provided adjacent to the rolling bearing at the rotor shaft and having a conical surface forming part of the lubrication fluid circulation path. The radius of the conical surface from the center of the rotor shaft is set greater toward the rolling bearing, and the lubrication fluid discharged from the infinitesimal flow rate pump and adhering to the conical surface is moved in the direction of the rolling bearing on the conical surface by centrifugal force.
As illustrated in
[3] In the vacuum pump according to [1], the infinitesimal flow rate pump is configured to discharge the lubrication fluid to the rolling bearing. As illustrated in
[4] The vacuum pump according to any one of [1] to [3] further includes at least one of a vibration sensor configured to detect vibration of the rolling bearing or a temperature sensor configured to perform non-contact detection of the temperature of the lubrication fluid circulation path, and a control section configured to drivably control the infinitesimal flow rate pump based on a detection result of at least one of the vibration sensor or the temperature sensor, thereby controlling the amount of the lubrication fluid to be transferred by the infinitesimal flow rate pump. As illustrated in
[5] The vacuum pump according to [4] further includes a warning section configured to output deterioration information on the rolling bearing based on the detection result of at least one of the vibration sensor or the temperature sensor. An appropriate response can be made to the rolling bearing based on the deterioration information output from the warning section.
[6] The vacuum pump according to [1] further includes a lubrication path member provided adjacent to the rolling bearing at the rotor shaft. The lubrication path member has a conical surface forming part of the lubrication fluid circulation path, and an axial end surface connected to the conical surface and forming another part of the lubrication fluid circulation path. The MEMS element provided with the infinitesimal flow rate pump is arranged facing the axial end surface, and the liquid droplet of the lubrication fluid is discharged from the infinitesimal flow rate pump to the axial end surface.
As illustrated in
[7] In the vacuum pump according to [6], the MEMS element has a temperature sensor configured to capture infrared light emitted from a surface of the rotor shaft or a surface of the lubrication path member as a temperature measurement target surface to measure a temperature, and an infrared light incident window that the infrared light guided by the temperature sensor enters. A first protection section configured to prevent adherence of the lubrication fluid to the infrared light incident window is further provided. As illustrated in
[8] The vacuum pump according to [7] further includes a second protection section configured to prevent adherence to the temperature measurement target surface. For example, the protection section 440 illustrated in
[9] The vacuum pump according to any one of [1] to [8] further includes a flow rate sensor configured to detect the amount of lubrication fluid to be transferred by the infinitesimal flow rate pump, and a diagnosis section configured to make a diagnosis on the amount of lubrication fluid stored in the lubrication fluid storage section based on a detection result of the flow rate sensor. The arithmetic circuit 302 (see
Various embodiments and variations have been described above, but the present invention is not limited to these contents. These embodiments and variations may be combined. Other aspects conceivable within the scope of the technical idea of the present invention are also included in the scope of the present invention. For example, the turbo-molecular pump configured such that the rotor shaft of the pump rotor is supported by the bearing lubricated with the lubrication fluid has been described as the vacuum pump, but the present invention is not limited to the turbo-molecular pump. The present invention is similarly applicable to a vacuum pump configured such that a rotor shaft of a pump rotor rotating at high speed is supported by a rolling bearing lubricated with lubrication fluid.
Number | Date | Country | Kind |
---|---|---|---|
2018-113744 | Jun 2018 | JP | national |
2019-082085 | Apr 2019 | JP | national |