The present invention relates to a vacuum pump including a rotor that rotates at a high speed and being suitable for use in a magnetic field.
A turbomolecular pump discharges gas by rotating a rotor provided with turbine blades with respect to stator turbine blades at high speeds. The stator turbine blades and the rotor are disposed in a pump casing provided with an inlet flange (refer to, for example, Patent Literature 1).
PATENT LITERATURE 1: Japanese Laid-open Patent Publication No. 2008-038844.
The turbomolecular pump includes a pump casing that generally comprises austenite stainless steel (for example, SUS304), which is excellent in corrosion resistance and tensile strength in view of corrosion resistance in case a corrosive gas is discharged and of safety upon breakage of the rotor and so on. However, if the turbomolecular pump is used in magnetic fields, the pump casing is pervious to lines of magnetic force since the austenite stainless steel is a non-magnetic material, so that eddy current is generated in the rotor that rotates at high speeds. As a result, the rotor is overheated due to Joule heat and there is the possibility that the creep rupture of the rotor, which is made of an aluminum alloy, will result.
According to the 1st aspect of the present invention, a vacuum pump comprises: a rotor provided with a rotor-side discharge function unit; a motor that drives the rotor to rotate with respect to a stator-side discharge function unit; and a cylindrical pump casing made of a magnetic material, in which the rotor and the stator-side discharge function unit are disposed.
According to the 2nd aspect of the present invention, in the vacuum pump according to the 1st aspect, it is preferred that the rotor-side discharge function unit includes a plurality of stages consisting of rotor turbine blades disposed in an inner space of the pump casing, and a cylindrical drag pump rotating portion provided at a downstream side of the stages consisting of rotor turbine blades outside the inner space of the pumping casing, and the stator-side discharge function unit includes a plurality of stages consisting of stator turbine blades, and a cylindrical drag pump fixing portion which is disposed so as to surround an outer circumferential surface of the drag pump rotating portion at a gap therefrom and which is made of a magnetic material.
According to the 3rd aspect of the present invention, in the vacuum pump according to the 1st or the 2nd aspect, it is preferred that the vacuum pump further comprises: a magnetic bearing unit that includes a thrust magnetic bearing that supports the rotor in an axial direction and a radial bearing that supports the rotor in a radial direction, a pump base portion that is provided with the magnetic bearing unit and that is made of a non-magnetic material, an axial sensor that detects a position in the axial direction of the rotor, a radial sensor that detects a position in the radial direction of the rotor, a first magnetic shield member that is made of a magnetic material and that is provided at an inlet of the pump casing to reduce entrance of external magnetic field into the pump via the inlet, and a second magnetic shield member that is made of a magnetic material and that is provided at the pump base portion to reduce influence of external magnetic field on the magnetic bearing unit.
According to the 4th aspect of the present invention, in the vacuum pump according to the 3rd aspect, it is preferred that the second magnetic shield member constitutes a vacuum container in which at least the axial sensor is housed.
According to the 5th aspect of the present invention, in the vacuum pump according to the 4th aspect, it is preferred that the vacuum pump further comprises: a third magnetic shield member made of a magnetic material that extends in the direction of from the second magnetic shield member to the pump casing so as to cover an outer circumferential surface of the pump base portion that is made of the non-magnetic material.
According to the 6th aspect of the present invention, in the vacuum pump according to the 5th aspect, it is preferred that the second magnetic shield member and the third magnetic shield member are formed into a one body
According to the 7th aspect of the present invention, in the vacuum pump according to any one of the 3rd to 6th aspects, it is preferred that the magnetic shield member includes a disc portion and a supporting beam that supports the disc portion at a center of the inlet.
According to the 8th aspect of the present invention, in the vacuum pump according to the 7th aspect, it is preferred that the rotor includes a plurality of stages consisting of turbine blades as the rotor-side discharge function unit, the disc portion has an outer diameter D, which is not smaller than an outer diameter Ds of the radial sensor and not larger than a diameter Dri of a circle that passes a joint of each of the turbine blades in a circumferential direction of the rotor.
According to the 9th aspect of the present invention, in the vacuum pump according to any one of the 1st to 8th aspects, it is preferred that the vacuum pump further comprises: a protective net that is fastened to the inlet of the pump casing with bolts to prevent foreign matter from entering the pump, the pump casing being formed of threaded through-holes for fastening with bolts.
According to the 10th aspect of the present invention, in the vacuum pump according to any one of the 3rd to 6th aspects, it is preferred that the first magnetic shield member serves as the protective net that is provided at the inlet of the pump casing and prevents foreign matter from entering the pump.
According to the 11th aspect of the present invention, in the vacuum pump according to any one of the 1st to 10th aspect, it is preferred that the magnetic material includes a carbon steel or an alloy steel.
According to the 12th aspect of the present invention, in the vacuum pump according to the 11th aspect, it is preferred that the pump casing is made of S45C as the carbon steel.
According to the 13th aspect of the present invention, in the vacuum pump according to the 11th or 12th aspect, it is preferred that a surface of the magnetic material is subjected to anticorrosion treatment including N—P plating treatment.
According to the present invention, the stability of the vacuum pump with respect to external magnetic fields, such as prevention of overheating of the rotor due to eddy current and so on can be increased.
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Hereinafter, the embodiments of the present invention are explained with reference to the attached drawings.
The turbomolecular pump shown in
The turbomolecular pump according to the present embodiment includes a turbo pump unit and a drag pump unit as discharge function units. The turbo pump unit is constituted by a plurality of stages consisting of rotor blades 32 provided in the rotor 30 and a plurality of stages consisting of stator blades 22 alternately disposed with respect to the rotor blades in the axial direction. The drag pump unit is constituted by a cylindrical portion 31 provided in the rotor 30 and a thread stator 24 disposed so as to surround the cylindrical portion 31 at a predetermined gap therefrom. It should be noted that the rotor blades 32 and the cylindrical portion 31 constitute a discharge function unit on the rotor-side and the stator blades 22 and the thread stator 24 constitute a discharge function unit on the stator-side.
The rotor 30 and the stator blades 22 are disposed in the inside of the cylindrical pump casing 2 made of a magnetic material. Each of the stator blades 22 is mounted on a base 20 via a spacer ring 23. When a fixed flange 21c of the pump casing 2 is fastened to the base 20 with a bolt, a stacked spacer ring 23 is sandwiched between the base 20 and the pump casing 2 to position the stator blade 22. The base 20 is provided with a discharge port 25, to which is connected a back pump. By driving the rotor 30 to rotate at high speeds by a motor 36 while the rotor 30 is being magnetically suspended, gas molecules on the side of the inlet 21a are discharged to the side of the discharge port 25.
On the side of the inlet of the pump casing 2, an inlet flange 21b is provided. The inlet flange 21b is formed of inlets 21a, through which gas molecules flow into the pump. When the pump body 1 is attached to a vacuum apparatus, generally, the inlet flange 21b is fastened to a flange on the side of the apparatus with bolts. The inlet flange 21b is formed of a plurality of bolt holes for fitting bolts therein. The number of bolt holes and diameter of bolt holes are set according to standards of the flange. Also, to the inlet flange 21b is fastened a protective net 8 for preventing foreign matter from coming into the pump.
The rotor of a turbomolecular pump generally includes an aluminum alloy and in case the turbomolecular pump is used in a magnetic field, a problem arises that eddy current is generated therein under influence of the magnetic field.
Semiconductor manufacturing apparatus and liquid crystal panel manufacturing apparatus in which turbomolecular pumps are used are frequently operated for discharging corrosive gases. To provide against possible breakage of the rotor 30 that rotates at high speeds, the pump casing 2 needs to be made of a material that has excellent tensile strength. For this purpose, the conventional turbomolecular pumps use austenite stainless steel, for example SUS304 and so on as a material that is excellent in corrosion resistance and has high tensile strength. However, since the austenite stainless steel is a non-magnetic material, if the turbomolecular pump is used in a magnetic field, a magnetic field should be inevitably formed in a space in the pump casing 2 in which the rotor 30 is disposed. As a result, when the rotor 30 is rotated at high speeds in the magnetic field, eddy current is generated, so that there arises the problem that the temperature of the rotor 30 is increased due to Joule heat caused by the eddy current.
On the other hand, in the case of the turbomolecular pump according to the present embodiment, the pump casing 2 is formed with a magnetic material having high permeability, so that the lines of magnetic force concentrate on the pump casing 2 and the space in the pump casing is magnetically shielded by the pump casing 2. As a result, the rotor 30 is scarcely influenced by the external magnetic field, and the generation of eddy current is prevented.
As mentioned above, it is necessary that the pump casing 2 is made of a material having high tensile strength. As an index to be used here, the tensile strength (about 520 MPa) of the conventionally used austenite stainless steel (SUS304) is referred to.
Since it is required that the pump casing 2 has corrosion resistance, it is necessary to form a corrosion resistant protective film on the surface of the pump casing if the materials shown in
In the case of turbomolecular pumps, it is generally adopted to attach a protective net 8 as shown in
For the bolts 201 for fastening the protective net, bolts as small as possible, for example bolts of M3 or so are used in order to increase the opening area of the inlet 21a. For this reason, in case the thread holes 200 are not through-holes, the thickness of the plating becomes thinner toward the back of the holes and there is the possibility that no plating is applied to the bottom portion of the thread holes. In such a case, even if the bolts 201 are threadably mounted, the corrosive gas could go around the back of the thread holes 200, so that there is the possibility that the pump casing 2 will get rusted. However, the occurrence of such inconvenience can be prevented by providing through-holes as shown in
In the example illustrated in
It is also possible to make the pump casing 2 to have a shape similar to that shown in
The turbomolecular pump shown in
In the turbomolecular pump according to the first embodiment, a configuration of the pump is adopted such that, when an external magnetic field in the radial direction acts on the pump, generation of eddy current is prevented in the side circumferential portion of the rotor 30 (for example, the cylindrical portion 31). However, there is the possibility that when an external magnetic field in the axial direction acts on the pump, eddy current is generated in the rotary blades 32 of the rotor 30. Separately from heat generation due to eddy current, there arises a problem of an influence of the external magnetic field on the control of magnetic bearings. According to the second embodiment, a configuration of the pump is adopted taking into consideration not only the external magnetic field in the radial direction but also the external magnetic field in the axial direction, so that the stability of the vacuum pump against the external magnetic field can be further increased.
The pump casing 2 and the thread stator 24 include magnetic materials having high permeability in the same manner as in the first embodiment. In the turbomolecular pump shown in
As mentioned above, since the magnetic shield member 42 plays a role of a magnetic shield, it may be desirable to make the opening areas 421 smaller by increasing the diameter D of the disc portion 42a, whereas to suppress a reduction in discharge performance of the vacuum pump, it may be desirable to make the opening areas 421 as large as possible. Thus, according to the present embodiment, with a view to decreasing the influence of the external magnetic field on the magnetic bearings, the diameter D of the disc portion 42a is set so as to satisfy the following condition “Ds≦D≦Dri”. As shown in
The condition “D≦Dri” is set from the viewpoint of suppressing the reduction in discharge performance. Among the gas molecules that pass through the opening portion 420 of the magnetic shield member 42 and flow into the pump casing 2, those gas molecules that enter the pump casing 2 at a side more radially inward than the joint portion of the rotary blade 32 will bounce off on an upper surface of the rotor 30 to proceed toward the inlet side. That is, there is a low probability that the gas molecules flowing in after passing the central portion of the inlet 21a are discharged by the pump. Therefore, if a disc portion 42a that baffles flowing in of the gas molecules is disposed in the central portion of the inlet 21 a, the influence of it on the reduction in the performance of discharging can be held down. It is preferred that in order not to hinder the flow of the gas molecules that passes through the inlet 21 a and enters the pump at a side more radially outward than the joint portion of the rotary blade 32, the outer diameter D of the disc portion 42a is not larger than the diameter Dri of the disc portion 42a. From the viewpoint of a path for magnetic fluxes, it is preferred that the cross-sectional area of the connection portion 42c is larger in order to avoid magnetic saturation. On the contrary, in order to prevent a decrease in the performance of discharging, it is preferred that the connection part 42c has a smaller width W.
It should be noted that in the case of the magnetic shield member 42 shown in
On the other hand, the condition “DS≦D” is set in order to reduce the influence of the eternal magnetic field on the control of the magnetic bearing. The magnetic fluxes that enter through the opening portion 420 pass through the rotor 30 that is made of a non-magnetic material (for example, aluminum) to reach the magnetic bearing part. Then, in order to suppress the influence of the magnetic fluxes, the outer diameter D of the disc portion 42a is set to be not smaller than the outer diameter Ds of the radial displacement sensor 27. With this setting, the magnetic fluxes that enter the pump casing 2 from the central portion of the inlet 21a and reach the magnetic bearing portion are reduced.
The magnetic fluxes 300 that have passed through the pump casing 2 to the base 20 tend to gather at the thread stator 24 that is made of a magnetic material having relatively high permeability rather than passing straight downward through the base 20 that is made of an aluminum material. The magnetic fluxes 300 that have passed through the thread stator 24 flow though the thrust covers 40 and 41 fastened to the lower part of the base 20 via the base 20 to the outside of the pump. As a result, the components relating to the thrust magnetic bearing 38 are shielded by the thrust covers 40 and 41 and are not influenced by the external magnetic field. As mentioned above, the thrust covers 40 and 41 function as magnetic shield members that shield the influence by the external magnetic field and exhibit shielding effect not only against the external magnetic field in the axial direction but also the external magnetic field in the radial direction.
It should be noted that regarding the thrust cover 40, there is the possibility that it provides a path for the magnetic flux of the electromagnet 38b. Since generally the core of the electromagnet 38b includes pure steel or the like having high permeability, the influence of the thrust cover 40 is not considered to be so strong, however, it is necessary to take care in selecting magnetic materials. For this reason, it is preferred to select a material for the thrust cover 40 such that it has permeability that is lower than the permeability of the core.
Since no particularly high strength is necessary for the thrust covers 40 and 41 and the magnetic shield member 42, it is possible to select materials having high saturated magnetic flux density from among the magnetic materials shown in
The construction shown in
Accordingly, in the variation examination shown in
In the magnetic shield member 42 according to the second embodiment presents an example of the magnetic shield member disposed at the inlet 21a and may have the shape shown in
The embodiments may be used singly or combined with each other. This is because the effects of the embodiments can be exhibited singly or in synergism. For example, depending on the environment in which the pump is used, all of the pump casing 2, the thread stator 24, the magnetic shield member 42, the thrust covers 40 and 41, the disc 40a, and the cylinder 40b may be implemented or some of them may be selectively implemented.
The present invention may be applied similarly to a vacuum pump with only a turbomolecular pump unit and a vacuum pump with only a drag pump unit.
Although in the above description, various embodiments and variation examples have been explained, the present invention is not limited thereto. Other embodiments that are conceivable within the scope of the technical concept of the present invention are contained in the scope of the present invention.
The disclosures of the following base applications to which priority is claimed in the present application are incorporated herein by reference:
Japanese Patent Application No. 2010-177136 (filed Aug. 6, 2010), and
Japanese Patent Application No. 2010-232977 (filed Oct. 15, 2010).
Number | Date | Country | Kind |
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2010-177136 | Aug 2010 | JP | national |
2010-232977 | Oct 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/067943 | 8/5/2011 | WO | 00 | 1/30/2013 |