This invention relates to vacuum pumps, and is directed to improvements in the operational efficiency of such pumps.
There are a number of types of apparatus where a plurality of chambers or systems need to be evacuated down to different levels of vacuum. For example, in well known types of mass spectrometer, the analyser/detector has to be operated at a relatively high vacuum, for example 10−5 mbar, whereas a transfer or optics chamber, through which ions drawn and guided from an ion source are conveyed towards the detector, is operated at a lower vacuum, for example 10−3 mbar. The mass spectrometer may comprise one or more further chambers upstream from the analyser chamber, which are operated at progressively higher pressures to enable ions generated in an atmospheric source to be captured and eventually guided towards the detector.
Whilst these chambers may be evacuated using separate vacuum pumps, each backed by a separate, or common, backing pump, it is becoming increasingly common to evacuate two or more adjacent chambers using a single, “split flow” pump having a plurality of inlets each for receiving fluid from respective chamber, and a plurality of pumping stages for differentially evacuating the chambers. Utilising such a pump offers advantages in size, cost, and component rationalisation.
For example, EP-A 0 919 726 describes a split flow pump comprising a plurality of vacuum stages and having a first pump inlet through which gas can enter the pump and pass through all of the stages, and a second inlet through which gas can enter the pump at an inter-stage location and pass only through subsequent stages of the pump. The pump stages can be configured to meet the pressure requirements of the chambers attached to the first and the second inlets respectively.
International patent application no PCT/GB2004/004046 filed by The BOC Group plc; the contents of which are incorporated herein by reference, describes a split flow pump in which a pump inlet for receiving gas from a high pressure chamber is located between stages of a multi-stage Holweck molecular drag mechanism.
The pump 10 has a first inlet (not shown) through which gas (indicated by arrows 36 in
With an even distribution of gas flow/pressure in a Holweck stage, each individual channel 26 of the stage is subject to the same boundary conditions (flow and pressure) and so provides the same level of performance. This is the most efficient operating condition of the Holweck stage. For instance, in the example shown in
Now consider the other extreme case of gas distribution from the interstage inlet 32 in the absence of any gas 36 from the first inlet. The interstage gas load enters the pump 10 at a single point on the circumference of the interstage plenum 34. This gas then attempts to distribute itself around the plenum 34 prior to being pumped through the downstream annular chamber 22. However, conductance limitations of the plenum 34 can cause an uneven distribution of gas around the plenum 34 and consequently an uneven distribution of flow/pressure around the helical channels 26 of the downstream annular chamber 22. This will in turn cause poor stage performance and hence poor interstage inlet performance. Where the gas load arriving at the interstage inlet 32 far exceeds that from the first inlet and any other inlets located upstream from the Holweck mechanism, the negative behaviour of the poor distribution of the interstage gas load can dominate the performance of the Holweck mechanism.
In its preferred embodiments, the present invention seeks to improve the supply of gas to a pumping mechanism.
The present invention provides a vacuum pump comprising a pumping mechanism having an annular pumping chamber extending about a longitudinal axis and through which fluid is pumped by the pumping mechanism, and means for delivering fluid to the annular chamber, said means comprising a plenum located remote from the pumping mechanism and having an inlet for receiving fluid to be pumped by the pumping mechanism and a plurality of outlets arranged about the longitudinal axis for supplying fluid to the annular chamber.
The present invention also provides a vacuum pump comprising a pumping mechanism having a first, outer annular chamber and a second, inner annular chamber co-axial with the first annular chamber, and means for delivering fluid with said means being arranged to supply gas to a selected one of the annular chambers. This can allow gas entering the plenum to be directed to the most appropriate chamber of the pumping mechanism to meet the pumping requirements for the system connected to the plenum inlet. Preferably, said means comprises a first, outer plurality of outlets arranged about the longitudinal axis for supplying fluid to the first annular chamber, a second, inner plurality of outlets arranged about the longitudinal axis for supplying fluid to the second annular chamber, and closure means for selectively closing one of the first and second pluralities of outlets. This can enable the plenum and plenum inlet to be common to the two different pluralities of plenum outlets, thereby simplifying pump construction. The closure means preferably comprises a planar member, such as a plate or disc located between the plenum and the outlets, for selectively closing said one of the first and second pluralities of outlets. Alternatively, depending on the pump layout the plate may be located between the outlets and the pumping mechanism.
Preferred features of the present invention will now be described, by way of example only, with reference to the following drawings, in which:
In a first aspect, the present invention provides a vacuum pump comprising a pumping mechanism having an annular pumping chamber extending about a longitudinal axis and through which fluid is pumped by the pumping mechanism, and means for delivering fluid to the annular chamber, said means comprising a plenum located remote from the pumping mechanism and having an inlet for receiving fluid to be pumped by the pumping mechanism and a plurality of outlets arranged about the longitudinal axis for supplying fluid to the annular chamber.
By locating the plenum remote from the pumping mechanism, a larger, less restrictive plenum with fewer space and machining constraints can be provided. The conductance of the plenum can thus be improved dramatically, and as a consequence, the gas entering the plenum through the plenum inlet can be distributed much more evenly about the plenum before leaving the plenum. The location and design of the plenum will ultimately depend on the pump layout, but in the preferred embodiments the plenum is machined into the base of the pump so that there is little, or no, increase in the size of the pump. Arranging the plenum outlets about the plenum can allow the gas entering the annular chamber to be evenly distributed thereabout, thereby not adversely affecting the even distribution of gas created by the plenum and so significantly reducing the performance losses associated with the arrangement shown in
In order to enhance the even distribution of gas to the annular chamber, the outlets are preferably equidistantly spaced about and/or from the longitudinal axis, the arrangement of outlets again being dependent on the pump layout. For example, in one embodiment, the plenum has an annular form and extends about the longitudinal axis, and so the outlets can be arranged circularly about the longitudinal axis so that there is an even distribution of gas to the annular chamber. However, there may be a restriction over the shape of the plenum due to the requirement for additional pump features, such as a pump exhaust, electrical connectors, vent purges and the like, and so in another embodiment the plenum is restricted to a chamber extending less than 360°, with the outlets being arranged in an arc extending about the longitudinal axis so that the gas is evenly distributed to as much of the annular chamber as possible given the constraints of the pump design.
In another embodiment, the pumping mechanism comprises a first, outer annular chamber and a second, inner annular chamber co-axial with the first annular chamber, with said means being arranged to supply gas to a selected one of the annular chambers. This can allow gas entering the plenum to be directed to the most appropriate chamber of the pumping mechanism to meet the pumping requirements for the system connected to the plenum inlet. Preferably, said means comprises a first, outer plurality of outlets arranged about the longitudinal axis for supplying fluid to the first annular chamber, a second, inner plurality of outlets arranged about the longitudinal axis for supplying fluid to the second annular chamber, and closure means for selectively closing one of the first and second pluralities of outlets. This can enable the plenum and plenum inlet to be common to the two different pluralities of plenum outlets, thereby simplifying pump construction. The closure means preferably comprises a planar member, such as a plate or disc located between the plenum and the outlets, for selectively closing said one of the first and second pluralities of outlets. Alternatively, depending on the pump layout the plate may be located between the outlets and the pumping mechanism.
This plate may comprise a single aperture through which fluid is conveyed from the plenum to, for example, the first plurality of outlets only, or alternatively may comprise a plurality of apertures each of which is co-axial with a respective outlet of the first plurality of outlets. In order to close the first plurality of outlets instead, the plate can be removed and replaced by another plate having a different aperture arrangement through which fluid is conveyed from the plenum to the second plurality of outlets only. However, in a more convenient alternative arrangement, the plate is movable between a first position in which the first plurality of outlets are closed, and a second position in which the second plurality of outlets are closed, thereby enabling the different annular chambers to be accessed as required using the same components. This can be achieved by providing in the plate first and second sets of apertures positioned such that in the first plate position each of the apertures from the first set is co-axial with a respective outlet of the first plurality of outlets, and in the second plate position each of the apertures from the second set is co-axial with a respective outlet from the second plurality of apertures. The plate is preferably rotatable about the longitudinal axis between the first and second positions to close the selected plurality of outlets. The plate may be provided with a notch or any other convenient indicator for enabling a user to determine the current position of the plate and thus the current pump performance configuration at the plenum inlet.
In the preferred embodiments, the first and second annular chambers are linked to form a continuous passageway through which fluid is pumped by the pumping mechanism. The pumping mechanism preferably comprises a multi-chamber molecular drag pumping mechanism comprising a plurality of co-axial cylindrical rotor elements and a stator defining with the rotor elements the first and second annular chambers. In the preferred embodiment, the molecular drag pumping mechanism is a multi-stage Holweck mechanism in which the first and second annular chambers are arranged as a plurality of helixes. Additional pumping stages, for example at least one Gaede pumping stage and/or at least one aerodynamic pumping stage, may be located downstream from the Holweck mechanism as required. The aerodynamic pumping stage may be a regenerative stage. Other types of aerodynamic mechanism may be side flow, side channel, and peripheral flow mechanisms. The first and second annular chambers may each be located between two pumping stages.
In the first aspect of the invention, the fluid delivery system serves to evenly distribute fluid for supply to an annular chamber, and thereby improve the conductance of the fluid supply. However, the same system can also be used to convey fluid away from the annular chamber, by swapping the functions of the plenum inlet and plenum outlets so that gas received from the pumping mechanism is re-distributed from an annular flow to a linear flow, (for example, to provide the gas from a Holweck mechanism to a pump outlet or to a downstream pumping stage such as a regenerative or Gaede pumping stage) and so in a second aspect the present invention provides a vacuum pump comprising a pumping mechanism having an annular pumping chamber extending about a longitudinal axis and through which fluid is pumped by the pumping mechanism, and means for receiving fluid from the annular chamber, said means comprising a plenum located remote from the pumping mechanism and having a plurality of inlets arranged about the longitudinal axis for receiving fluid from the annular chamber and an outlet for exhausting fluid from the plenum. Features described above in relation to the plenum inlet and plenum outlets of the first aspect are equally applicable to the plenum outlet and plenum inlets, respectively, of the second aspect.
With reference to
A molecular drag pumping mechanism is located in the body 102. In this embodiment, the pumping mechanism is in the form of a multi-stage Holweck drag mechanism comprising two co-axial cylindrical rotor elements 106a, 106b of different diameters and which extend about the longitudinal axis 107 of the pump 100. The rotor elements 106a, 106b are preferably formed from a carbon fibre material, and are mounted on a disc 108 located on the drive shaft 104. The disc 108 may be mounted on the drive shaft 104, or may be integral therewith. A stator for the Holweck mechanism comprises two cylindrical stator elements 110a, 110b co-axial with the rotor elements 106a, 106b to define, in this embodiment, three pumping stages comprising first, second and third annular pumping chambers 112, 114, 116 located between the rotor elements 106a, 106b and the stator elements 110a, 110b and linked to form a continuous passageway. The surfaces of the stator elements 110a, 110b that face a rotor element are formed with helical channels 118 in a manner known per se.
The pump 100 has a first inlet (not shown) through which gas (indicated by arrows 120 in
The pump 100 also has a gas delivery system for delivering gas to a location between the stages of the Holweck mechanism. This gas delivery system comprises a plenum 126 located in the base 124 of the pump body 102. In this embodiment, the plenum 126 comprises an annular chamber extending about the longitudinal axis 107 of the pump 100 so as to not impinge on pump outlet 122. The plenum 126 has a plenum inlet 128 arranged such that gas (indicated by arrow 130 in
In use, the first inlet is connected to a chamber in which a relatively low pressure is to be created. Gas from this chamber enters the pump 100 through the first inlet, passes through any additional pumping stages located between the first inlet and the Holweck mechanism, and passes through all of the channels 112, 114 and 116 of the Holweck mechanism before leaving the pump 100 through the pump outlet 122. The plenum inlet 128 is connected to another chamber in which a relatively high pressure is to be created. Gas from this chamber enters the plenum 126 through the plenum inlet 128. As the plenum 126 of the pump 100 is located remote from the Holweck mechanism, the plenum 126 can therefore be larger and less restrictive than the plenum 34 of the prior pump 10; in contrast, the plenum 34 of the prior pump 10 shown in
Furthermore, as the internal plenum 34 of the Holweck mechanism of the prior art pump 10 is no longer required, the rotor element 106a and stator element 110a of the pump 100 can be extended in comparison to the rotor element 12a and stator element 18a of the pump 10, further improving the pump performance.
In this first embodiment, the location of the pump outlet 122 is such that the plenum 126 could be readily machined in the form of an annular chamber. However, depending on the pump layout, certain pump features could restrict the shape of the plenum 126. For example, in the second embodiment shown in
With reference to
In this embodiment, in order to expose the second plurality of plenum outlets 142 instead of the first plurality of plenum outlets 132, the user would be required to replace the disc 146 with another disc having a different arrangement of apertures so that this disc would serve to both open the second plurality of plenum outlets 142 and close the first plurality of plenum outlets 132. Whilst providing a simple, low cost technique for providing different performance levels at a common plenum inlet 128, depending on the location of the pump 300 replacement of the disc may, in practice, prove difficult. The fourth embodiment of a vacuum pump 400, as shown in
The disc 150 is rotatably mounted in the roof of the plenum 126 by any suitable means such that the disc 150 is rotatable about the longitudinal axis 107 between a first position shown in
Where the Holweck mechanism contains additional pumping stages, or where additional pumping stages are provided downstream from the Holweck mechanism, such as a Gaede or regenerative pumping stage, further sets of apertures can be provided as required to increase the range of performance levels of the plenum inlet 128.
In the preferred embodiments described above, the plenum 126 has been used to connect a vacuum chamber to the pump. However, the plenum 126 may alternatively be used to connect another pumping mechanism to the Holweck mechanism. This pumping mechanism may be external to the pump, for example, in the form of a turbomolecular pump connected between the vacuum chamber and the pump for evacuating the vacuum chamber and exhausting gas to the plenum inlet 128, or it may be another internal pumping mechanism of the pump, for example a regenerative or Gaede pumping mechanism, which requires a linear flow pattern at the inlet thereof.
Furthermore, in each of the first to fourth embodiments, the plenum 126 has been used to re-distribute gas from a linear flow pattern, entering the plenum radially or axially through the plenum inlet 128, to an annular flow pattern which leaves the pump through the plenum outlets 132. In the fifth embodiment shown in
In comparison to the fourth embodiment, in this fifth embodiment the pump outlet 122 is removed, and the respective functions of the plenum inlet and plenum outlets are reversed (and so in
Again, similar to the first to fourth embodiments described above, in the fifth embodiment the plenum 126 may be used to connect another pumping mechanism to the Holweck mechanism. This pumping mechanism may be external to the pump, for example, in the form of a backing pump connected to the plenum outlet 228 to pump gas exhaust from the pump 500 through the plenum outlet 228, or it may another internal pumping mechanism of the pump, for example a regenerative or Gaede pumping mechanism, which requires a linear flow pattern at the inlet thereof.
While the foregoing description and drawings represent the preferred embodiments of the present invention, it will be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the true spirit and scope of the present invention.
Number | Date | Country | Kind |
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0424199.8 | Nov 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2005/004042 | 10/19/2005 | WO | 00 | 10/6/2008 |
Publishing Document | Publishing Date | Country | Kind |
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WO2006/048603 | 5/11/2006 | WO | A |
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2730297 | Dorsten et al. | Jan 1956 | A |
4978276 | Kabelitz et al. | Dec 1990 | A |
5893702 | Conrad et al. | Apr 1999 | A |
6726443 | Collins et al. | Apr 2004 | B2 |
Number | Date | Country |
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0 779 434 | Jun 1997 | EP |
0 919 726 | Jun 1999 | EP |
242084 | Nov 1925 | GB |
Number | Date | Country | |
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20090035123 A1 | Feb 2009 | US |