Claims
- 1. Apparatus for forming yarn comprising: an elongated hollow shaft having a first end and a second end, a through-extending passageway from the first end to the second end, at least a portion of the entire circumference of the shaft being perforated by perforations; means for mounting said shaft for rotation about an axis; means for rotating said shaft about its axis; means for passing textile fibers through the through-extending passageway of said shaft linearly, generally along the axis of rotation thereof, the fibers being fed into the first end thereof; means for applying a vacuum to the exterior of said shaft so that at least some of the fibers or free ends of fibers passing through said shaft will draw toward the shaft perforations and will be caused to rotate with said shaft as said fibers move linearly generally along the axis of rotation; means for withdrawing formed yarn from the second end of said shaft, opposite said first end thereof; and
- means provided between the first end and second end of said shaft for allowing free fiber movement so that at least some of the fibers or free ends of fibers adjacent said perforations will rise up and wrap around a core of fibers as the fibers pass through the passageway, said means including means defining a chamber having a larger cross-sectional area than that of said passageway second end, said perforations communicating with said opening.
- 2. Apparatus as recited in claim 1 wherein said means for allowing free fiber movement comprises means defining a generally conically shaped portion of said passageway having larger cross-sectional area portions thereof closer to said first end, and smaller cross-sectional area portions thereof closer to said second end.
- 3. Apparatus as recited in claim 2 wherein said conical portion comprises a right circular cone having the center thereof in alignment with said first and second ends.
- 4. Apparatus as recited in claim 3 wherein said perforations comprise perforations that extend from said conical portion to the exterior of said shaft.
- 5. Apparatus as recited in claim 4 wherein each of said perforations is generally wedge-shaped.
- 6. Apparatus as recited in claim 5 wherein a wall defining each of said perforations closest to said first end extends generally perpendicularly to the axis of rotation of said shaft.
- 7. Apparatus as recited in claim 6 wherein said shaft includes a tapered wall portion extending between the portion of each perforation closest to said second end and intersecting said passageway, and said passageway.
- 8. Apparatus as recited in claim 7 wherein said passageway includes, adjacent said first end thereof, a portion having the shape of a cone frustum, and wherein said passageway from said conical portion to said second end has a substantially constant diameter circular configuration, and is of significantly less cross-sectional dimension than said conical portion and said cone frustum portion adjacent said first end.
- 9. Apparatus for forming yarn comprising: an elongated hollow shaft having a first end and a second end, a through-extending passageway from the first end to the second end, at least a portion of the entire circumference of the shaft being perforated by perforations; means for mounting said shaft for rotation about an axis; means for rotating said shaft about its axis; means for passing textile fibers through the through-extending passageway of said shaft linearly, generally along the axis of rotation thereof, the fibers being fed into the first end thereof; means for applying a vacuum to the exterior of said shaft so that at least some of the fibers or free ends of fibers passing through said shaft will draw toward the shaft perforations and will be caused to rotate with said shaft as said fibers move linearly generally along the axis of rotation; means for withdrawing formed yarn from the second end of said shaft, opposite said first end thereof; and
- wherein said passageway includes a first portion adjacent said first end of said shaft, said first portion having the shape of a cone frustum, and having a significantly greater cross-sectional area than a portion of said passageway adjacent said second end of said shaft.
- 10. Apparatus as recited in claim 9 wherein the total effective cross-sectional areas of all of said perforations is generally equal to the effective operative cross-sectional area of said first portion of said passageway, so that optimum fiber wrapping action can be attained.
- 11. Apparatus as recited in claim 10 wherein each of said perforations has a generally wedge-shape.
- 12. Apparatus as recited in claim 11 wherein a wall defining each of said perforations closest to said first end extends generally perpendicularly to the axis of rotation of said shaft.
- 13. Apparatus for forming yarn comprising: an elongated hollow shaft having a first end and a second end, a through-extending passageway from the first end to the second end, at least a portion of the entire circumference of the shaft being perforated by perforations; means for mounting said shaft for rotation about an axis; means for rotating said shaft about its axis; means for passing textile fibers through the through-extending passageway of said shaft linearly, generally along the axis of rotation thereof, the fibers being fed into the first end thereof; means for applying a vacuum to the exterior of said shaft so that at least some of the fibers or free ends of fibers passing through said shaft will draw toward the shaft perforations and will be caused to rotate with said shaft as said fibers move linearly generally along the axis of rotation; means for withdrawing formed yarn from the second end of said shaft, opposite said first end thereof; and
- wherein said perforations have effective cross-sectional areas relative to the effective cross-sectional area of said passageway between said first end and said perforations so that optimum fiber wrapping action is achieved.
- 14. Apparatus as recited in claim 13 wherein each of said perforations has a generally wedge-shape.
- 15. Apparatus as recited in claim 14 wherein a wall defining each of said perforations closest to said first end extends generally perpendicularly to the axis of rotation of said shaft.
- 16. Apparatus for forming yarn comprising: an elongated hollow shaft having a first end and a second end, a through-extending passageway from the first end to the second end, at least a portion of the entire circumference of the shaft being perforated by perforations; means for mounting said shaft for rotation about an axis; means for rotating said shaft about its axis; means for passing textile fibers through the through-extending passageway of said shaft linearly, generally along the axis of rotation thereof, the fibers being fed into the first end thereof; means for applying a vacuum to the exterior of said shaft so that at least some of the fibers or free ends of fibers passing through said shaft will draw toward the shaft perforations and will be caused to rotate with said shaft as said fibers move linearly generally along the axis of rotation; means for withdrawing formed yarn from the second end of said shaft, opposite said first end thereof; and
- means defining a combined vacuum reservoir and chamber for radial deflection of fibers in said shaft adjacent said first end thereof and from which said perforations extend, said combined vacuum reservoir and chamber having a generally conical shape.
- 17. A method of spinning yarn comprising the steps of:
- drafting a sliver of fibers so as to produce a drafted sliver;
- feeding the drafted sliver in a linear direction A, in a fiber mass;
- passing the fiber mass into the interior of a hollow shaft rotatable about an axis generally coincident with the direction A, the shaft having perforations along the circumference of a portion thereof, and having an enlarged interior chamber at the perforations;
- applying a vacuum to the circumferential exterior of the perforated portion of the shaft sufficient to attract some of the fiber mass inside the shaft toward the shaft interior surface; and
- rotating the shaft at high speed so that the ends of certain of the fibers interior of the shaft rotate with the shaft as they are moving in the direction A, and so that those ends extend into the enlarged interior chamber so as to ultimately wrap around other portions of the fiber mass, to produce a final yarn.
- 18. A method as recited in claim 17 wherein the method steps are practiced so that the final yarn produced has a break strength comparable to a break strength of at least 500 grams per denier for a yarn produced from 1/19's count fibers of 55 percent polyester and 45 percent wool.
- 19. A method of making yarn having properties near those of ring-spun-yarn, using a rotating hollow shaft having generally radially extending perforations open to a vacuum and an enlarged interior chamber, comprising the steps of: passing air and a bundle of fibers through the rotating hollow shaft having the generally radially extending perforations open to a vacuum; and allowing air to pass through the perforations to thereby radially deflect certain of the fiber ends of the bundle of fibers into the interior chamber, for wrapping about the remainder of the bundle of fibers.
- 20. Apparatus for forming yarn as recited in claim 1 wherein said means for rotating said shaft about its axis comprises means for effecting either clockwise or counterclockwise rotation so that the apparatus can make yarn having either a Z or S twist, as desired.
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of application Ser. No. 677,487 filed Dec. 3, 1984, the disclosure of which is hereby incorporated by reference herein.
US Referenced Citations (8)
Foreign Referenced Citations (2)
Number |
Date |
Country |
143050 |
Oct 1971 |
CSX |
880239 |
Oct 1961 |
GBX |
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
677487 |
Dec 1984 |
|