Information
                
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 Patent Grant
                     
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 6733086
                     
                
             
         
    
    
        
            
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Patent Number
                    6,733,086
                 
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Date Filed
                    Friday, March 15, 200223 years ago
                 
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Date Issued
                    Tuesday, May 11, 200421 years ago
                 
            
         
     
    
        
            
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Inventors
        
                 
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Original Assignees
        
                 
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Examiners
            
                    - Bagnell; David
 
                    - Stephenson; Daniel P
 
            
                            Agents
        
                - Chambliss, Bahner & Stophel, P.C.
 
        
                 
            
         
     
    
        
            
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CPC
        
                 
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US Classifications
        
                            Field of Search
        
                US
 
                    - 299 392
 
                    - 299 64
 
                    - 299 15
 
                    - 451 456
 
                    - 451 453
 
                    - 451 87
 
                    
                 
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International Classifications
        
                 
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        Abstract
A vacuum system is mounted on a portable milling machine for extracting material cut by the milling drum of the machine from the surface of a roadway. The milling machine includes a frame, a propulsion system for advancing the machine across a surface to be milled, a milling drum mounted on the frame for rotation about its axis, and a conveyor for conveying material cut by the milling drum away from the drum. The vacuum system includes a vacuum pump having an air inlet and an air outlet and a nozzle mounted behind the milling drum having an opening for receiving material cut from the surface by the drum. The vacuum system also includes a material collector having an inlet, an air outlet and a material outlet. The collector is adapted for collecting material entrained in air by the pump through the collector inlet and for discharging such material through the material outlet onto the conveyor. The vacuum system also includes a first conduit and a second conduit. The first conduit connects the nozzle and the inlet of the material collector, and the second conduit connects the air, outlet of the material collector and the air inlet of the pump.             
         
        
            
                    Description
  
    
      
        FIELD OF THE INVENTION
      
    
    
      
        This invention relates generally to milling or cold-planing machines for milling concrete or asphalt pavements. More specifically, the invention relates to a vacuum system for removing the millings or cuttings cut by the milling machine from the roadway.
      
    
    
      
        BACKGROUND AND DESCRIPTION OF THE PRIOR ART
      
    
    
      
        Roadway repair is often accomplished by overlaying the existing pavement (whether of concrete or asphalt composition) with a new layer (often called a leveling course) of concrete, asphalt or other surfacing materials. Without prior surface treatment, however, this method of repair generally results in the application of insufficient quantities of paving material in the rutted, potholed or otherwise damaged areas, because the overlayment will be applied at the same rate per unit of roadway width in damaged areas (which have a greater depth across the width) as in the undamaged areas. The resulting reduced density in the overlayment of the previously damaged areas will lead to renewed rutting or other wear damage in the new pavement in relatively short order. However, by milling or planing the surface of the damaged pavement to a flat surface, the damaged areas will be eliminated and the new pavement will have a uniform density across the entire width of the roadway. In addition, a repaying technique that includes milling a thickness of old pavement and replacing it with an equivalent thickness of new pavement will return the elevation of the roadway to its initial level, whereas the placement of a leveling course atop damaged pavement will tend to raise the surface of the roadway or some portion thereof above its original elevation. This can require the raising of road shoulders, guardrails and manhole covers and the adjustment of overpass clearances, all of which is unnecessary if a proper milling technique is employed. A use of milling prior to repaying can also permit ready establishment of the proper road grade and slope, and thereby avoid drainage and safety problems. Furthermore, milling typically provides a rough surface that readily accepts and bonds with the new asphalt or other pavement overlayment. Finally, milling can provide raw material that can be reclaimed for use in the production of asphalt paving materials.
      
    
    
      
        Milling machines are typically wheeled or track-mounted vehicles that are provided with a rotating drum that includes a plurality of cutting teeth. The drum is mounted on the frame of the machine and adapted to be lowered into contact with the road surface and rotated about a horizontal axis so as to cut into the surface to a desired depth as the machine is advanced along the roadway. Power for rotation of the drum is usually provided by the drive engine for the machine. Such machines are designed to cut into the pavement surface to a depth of eight inches (20.32 cm) or more, and for a width of up to 13 feet (3.96 m).
      
    
    
      
        Generally, the milling machine also includes a conveyor system that is designed to carry the milled material that has been cut from the roadway by the rotating drum to a location in front of, to the rear of or beside the machine for deposit into a truck for removal from the site. This system generally uses the rotation of the milling drum and the proximity of the drum to the inlet of the conveyor to facilitate removal of most of the cuttings. However, such systems will not remove all such cuttings, and all or nearly all of such cuttings must be removed before new asphalt can be laid down. Consequently, a separate sweeper, vacuum truck or similar device is generally employed to remove the cuttings left behind by the milling machine. U.S. Pat. No. 4,139,318 of Jakob et al. describes a milling machine to which a conventional sweeper is attached so that the sweeper follows behind to remove fine dust left behind by the material collection system of the milling machine.
      
    
    
      
        Some attempts have been made to avoid the need for a separate sweeper or vacuum truck in the milling process. Thus, attempts have been made to increase the efficiency of the material collection system of the milling machine by modifying the elements of the conveyor system, changing the arrangement of the conveyor inlet and the milling drum or by modifying the rate of rotation of the drum. Some such modifications and improvements are described in U.S. Pat. No. 4,193,636 of Jakob and U.S. Pat. No. 4,723,867 of Wirtgen. It is also known to incorporate a sweeping apparatus into a milling machine. Thus, for example, U.S. Pat. No. 4,561,145 of Latham describes a material collection system of a milling machine that includes a collection pan with a pair of rotating brushes associated therewith. The brushes are mounted adjacent to and on either side of the mouth of the collection pan and adapted to rotate about vertical axes in opposite directions so as to sweep material into the pan. A vacuum hose connects one side of the collection pan to a ho per in which a vacuum fan is mounted. An exhaust hose connects the opposite side of the collection pan to the opposite side of the hopper, thereby creating a flow of air across the width of the hopper from the exhaust hose to the vacuum hose. A baffle and spray bar in the hopper direct the flow of entrained material from the vacuum hose through a spray of water so that such material falls through the bottom of the hopper and onto a conveyor and is not entrained in the exhaust air passing through the exhaust hose.
      
    
    
      
        All of these previously known systems for collecting material cut from a roadway have various disadvantages. The collection of cuttings by rotation of the cutting drum so as to cast material onto a precisely located input end of the cuttings conveyor is not sufficient to collect substantially all of the cuttings, especially those of finer particle sizes, from the drum. Furthermore, the Latham device with its rotating brushes: located on either side of a collection pan would seem to limit the width of cut that such a collection device could effectively clean. Consequently, subsequent cleaning steps, requiring additional equipment and time, would be required in order to collect substantially all the cuttings from a milling drum of practical width. It would be desirable if a system could be provided that could collect the cuttings from a milling drum, including cuttings of finer particle sizes, as they are cut from the roadway. It would also be desirable to provide such a system that could collect the cuttings of finer particle sizes and direct them to be collected along with the larger sized materials that are cast onto a cuttings conveyor for removal from the roadway site. It would also be desirable to provide such a system that could be mounted on the milling machine itself
      
    
    
      
        ADVANTAGES OF THE INVENTION
      
    
    
      
        Among the advantages of the invention is that it obviates the requirement to employ a separate sweeper or vacuum truck in the milling process. Another advantage of the invention is that it provides a system for collection of cuttings cut by the milling drum but left behind by the conventional removal system of the milling machine and depositing such cuttings onto a conveyor of the milling machine for removal from the roadway site.
      
    
    
      
        Additional objects and advantages of this invention will become apparent from an examination of the drawings and the ensuing description.
      
    
    
      
        EXPLANATION OF TECHNICAL TERM
      
    
    
      
        As used herein, the term “vacuum pump” refers to a device that creates suction or a partial vacuum.
      
    
    
      
        SUMMARY OF THE INVENTION
      
    
    
      
        The invention is a vacuum system for a portable milling machine which includes a milling drum mounted on a frame for rotation about its axis in order to cut material from the surface in the path of the machine. The vacuum system includes a vacuum pump having an air inlet and an air outlet, and a nozzle mounted behind the milling drum. The nozzle has an opening which is adapted to receive material cut from the surface by the drum. The vacuum system also includes a material collector having an inlet, an air outlet and a material outlet. The collector is adapted for collecting material entrained in air by the pump through the collector inlet and for discharging such material through the material outlet onto a conveyor mounted on the milling machine. The vacuum system also includes a first conduit and a second conduit. The first conduit connects the nozzle and the inlet of the material collector, and the second conduit connects the air outlet of the material collector and the air inlet of the pump.
      
    
  
  
    
      
        In order to facilitate an understanding of the invention, the preferred embodiments of the invention are illustrated in the drawings, and a detailed description thereof follows. It is not intended, however, that the invention be limited to the particular embodiments described or to use in connection with the apparatus illustrated herein. Various modifications and alternative embodiments such as would ordinarily occur to one skilled in the art to which the invention relates are also contemplated and included within the scope of the invention described and claimed herein.
      
    
    
      
        BRIEF DESCRIPTION OF THE DRAWINGS
      
    
    
      
        The presently preferred embodiments of the invention are illustrated in the accompanying drawings, in which like reference numerals represent like parts throughout, and in which:
      
    
    
      
        
          FIG. 1
        
         is a side elevation view, partly in section, of a milling machine which comprises a preferred embodiment of the invention.
      
    
    
      
        
          FIG. 2
        
         is a partial sectional view of the milling machine of FIG. 
        
          
            1
          
        
        .
      
    
    
      
        
          FIG. 3
        
         is a top view of a portion of the milling machine of 
        
          FIGS. 1 and 2
        
        .
      
    
    
      
        
          FIG. 4
        
         is an enlarged view of a portion of the milling machine of FIG. 
        
          
            2
          
        
        .
      
    
    
      
        
          FIG. 5
        
         is an detailed view of the nozzle and associated structures of the preferred embodiment of the milling machine.
      
    
    
      
        
          FIG. 6
        
         is a front view of a portion of the moldboard and one of the side sealing plates of the preferred embodiment of the milling machine.
      
    
  
  
    
      
        DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
      
    
    
      
        Referring now to the drawings, a milling machine embodying the features of a preferred embodiment of the present invention is indicated generally at 
        
          
            10
          
        
        . This machine comprises a portable or mobile vehicle having a frame, a portion of which is shown at 
        
          
            12
          
        
        , and three ground-engaging tracks 
        
          
            14
          
        
         (two of which are shown in FIG. 
        
          
            1
          
        
        ). The invention may also be employed in connection with a track-driven machine having two or four ground-engaging tracks or in connection with a wheel-driven machine. As is conventional, the tracks of the illustrated machine may all be steerable to provide precise directional control, and they are typically driven by hydraulic motors (not shown), which in turn are powered by a propulsion system such as engine 
        
          
            16
          
        
        , to advance the machine across the surface of a roadway, parking lot or other surface to be milled. The machine includes a milling drum 
        
          
            18
          
        
         which is adapted for cutting a width of material from the surface in the path of the machine. The milling drum is mounted to frame 
        
          
            12
          
        
         in a conventional way at a medial location of the frame. The drum is mounted for rotation about its axis, a horizontal axis that is generally disposed transverse to the direction of travel “T” of the machine.
      
    
    
      
        Drum 
        
          
            18
          
        
         is rotatably driven in a clockwise direction (as indicated by the directional arrow) by means of pulley 
        
          
            20
          
        
         driven by engine 
        
          
            16
          
        
         or by other convenient means, although it may alternatively be driven in a counterclockwise direction. Machine 
        
          
            10
          
        
         is designed to convey the milled roadway material in the forward direction for deposit in a truck or other conveyance (not shown). For this purpose, the preferred milling machine includes a two-part conveyor system. This conveyor system includes first (or primary) conveyor 
        
          
            27
          
        
        , which has an input end 
        
          
            28
          
        
         located adjacent to the drum and an output end 
        
          
            29
          
        
         that is located above the input end 
        
          
            30
          
        
         of second (or secondary) conveyor 
        
          
            31
          
        
        . Secondary conveyor 
        
          
            31
          
        
         also has an elevated output end 
        
          
            32
          
        
         located in front of the frame of the machine. This arrangement permits rotation of the drum in the indicated direction to lift much of the milled material into the input end of the first conveyor, which conveys the material away from the drum (as shown by the directional arrow) to the secondary conveyor, which in turn conveys the material (as shown by the directional arrow) away from the machine where it may be deposited in a truck.
      
    
    
      
        The invention includes a vacuum system for extracting material cut by the milling drum from the surface, many of the components of which are best illustrated in 
        
          FIGS. 2 and 3
        
        . As shown therein, machine 
        
          
            10
          
        
         includes vacuum pump 
        
          
            34
          
        
         having a pair of air inlets 
        
          
            36
          
        
         and 
        
          
            38
          
        
         (
        
          FIG. 3
        
        ) and air outlet 
        
          
            40
          
        
         (FIG. 
        
          
            2
          
        
        ). The vacuum pump is operated to create a partial vacuum therein, and may be of any known type suitable for such purpose. Preferably, the vacuum pump will create a partial vacuum of between about 20 mm and about 40 mm Hg. As illustrated in the drawings, vacuum pump 
        
          
            34
          
        
         is a centrifugal pump that uses water as a sealing and cooling means, and water for such purpose is stored in tank 
        
          
            42
          
        
         and transferred between the tank and the pump by water conduits 
        
          
            44
          
        
         and 
        
          
            46
          
        
        .
      
    
    
      
        The vacuum system also includes nozzle assembly (or nozzle) 
        
          
            47
          
        
         mounted behind the milling drum. Nozzle 
        
          
            47
          
        
         has an opening that is adapted to receive material cut from the surface of the roadway by the drum. Preferably, the nozzle opening extends substantially the length of the milling drum and is mounted on moldboard 
        
          
            48
          
        
         (best shown in 
        
          FIG. 4
        
        ) that is located behind milling drum 
        
          
            18
          
        
        . It is also preferred that the nozzle opening is defined by front nozzle plate 
        
          
            50
          
        
         and rear nozzle plate 
        
          
            52
          
        
         (best shown in FIGS. 
        
          
            4
          
        
         and 
        
          
            5
          
        
        ). As shown therein, preferred front nozzle plate 
        
          
            50
          
        
         has an upper side 
        
          
            54
          
        
         that is welded or otherwise attached to upper moldboard support 
        
          
            56
          
        
        , and a lower side that is welded or otherwise attached to lower moldboard support 
        
          
            57
          
        
        . Upper moldboard support 
        
          
            56
          
        
         and lower moldboard support 
        
          
            57
          
        
         are welded or otherwise attached to moldboard 
        
          
            48
          
        
        . The lower side of front nozzle plate 
        
          
            50
          
        
         is defined by wear plate 
        
          
            56
          
        
         which is attached by bolts or other suitable means to the lower end of plate 
        
          
            50
          
        
        . As best shown in 
        
          FIG. 4
        
        , the lower side of front nozzle plate 
        
          
            50
          
        
         is preferably located substantially at the elevation of the surface of the roadway behind the milling drum. Preferred rear nozzle plate 
        
          
            52
          
        
         also has an upper side 
        
          
            58
          
        
         that is attached by pivot pin 
        
          
            60
          
        
         to moldboard support plate 
        
          
            56
          
        
         so as to provide a pivotal attachment of the upper side of the rear nozzle plate with respect to the moldboard. Preferred rear nozzle plate 
        
          
            52
          
        
         also has a lower side that is defined by wear plate 
        
          
            62
          
        
         which is attached by bolts or other suitable means to the lower end of plate 
        
          
            52
          
        
        . Preferably, the lower side of rear nozzle plate is mounted slightly higher than the lower side of the front nozzle plate. Most preferably, the lower side of rear nozzle plate 
        
          
            52
          
        
         is located about 0.125 inch above the level of the roadway behind the milling drum. As shown in 
        
          FIGS. 4 and 5
        
        , the location of the front and rear nozzle plates forms a gap or nozzle opening 
        
          
            64
          
        
         between the wear plates on their respective lower sides, which nozzle opening preferably extends substantially the length of the milling drum. Preferably, gap 
        
          
            64
          
        
         is about 0.375 inch in width.
      
    
    
      
        It is also preferred that the vacuum system include a pair of side sealing plates 
        
          
            66
          
        
         (only one of which is shown in FIGS. 
        
          
            4
          
        
        -
        
          
            6
          
        
        ), which are mounted on the moldboard in front of the front nozzle plate and adapted to be laterally adjustable so as to seal between the ends of the moldboard and the sides of the cut made by the milling drum. Preferably, a hydraulic actuator such as actuator 
        
          
            68
          
        
         (best shown in 
        
          FIGS. 5 and 6
        
        ) is mounted between the moldboard and the side sealing plate on each side of the moldboard (only one of which is shown) and adapted to move the side sealing plate laterally with respect to the moldboard to perform the sealing function.
      
    
    
      
        As has been previously mentioned, it is preferred that the upper side of rear nozzle plate 
        
          
            52
          
        
         is pivotally mounted with respect to the moldboard. It is also preferred that a plurality of hydraulic actuators such as actuator 
        
          
            70
          
        
         (see 
        
          FIG. 5
        
        ) are mounted along the length of the rear nozzle plate so as to move the lower side of the rear nozzle plate away from the lower side of the front nozzle plate. This may be desirable to clear material that may become clogged between the nozzle plates during operation of the vacuum system. The system may also be programmed to automatically move the lower side of the rear nozzle plate away from the lower side of the front nozzle plate at predetermined intervals so as to prevent any clogging of the nozzle opening. Only a small movement of the rear nozzle plate should be required to clear any clogging that may occur.
      
    
    
      
        The preferred vacuum system also includes a stop mechanism that is adapted to limit the distance that the lower side of the rear nozzle plate moves away from the lower side of the front nozzle plate. As shown in 
        
          FIGS. 4 and 5
        
        , the preferred stop mechanism is comprised of a plurality of stop bars such as stop bar 
        
          
            72
          
        
         that are welded or otherwise secured to moldboard 
        
          
            48
          
        
         (not shown in 
        
          FIG. 5
        
        ) or to upper moldboard support 
        
          
            56
          
        
        . Each stop bar is provided with a threaded hole 
        
          
            74
          
        
         through which a stop bolt such as bolt 
        
          
            76
          
        
         is mounted. By adjusting the length of stop bolt 
        
          
            76
          
        
         extending through hole 
        
          
            74
          
        
         and securing the bolt to the stop bar at the desired location with nuts 
        
          
            78
          
        
         and 
        
          
            80
          
        
        , the distance that lower side of rear nozzle plate 
        
          
            52
          
        
         moves with respect to the lower side of the front nozzle plate can be limited.
      
    
    
      
        The vacuum system includes a material collector having an inlet, an air outlet and a material outlet, which collector is adapted for collecting material entrained in air by the pump through the collector inlet and for discharging such material through the material outlet onto the primary conveyor. Preferably, the material collector comprises a cyclone, and most preferably, a pair of cyclones 
        
          
            82
          
        
         and 
        
          
            84
          
        
         (best shown in FIGS. 
        
          
            2
          
        
         and 
        
          
            3
          
        
        ). Preferably, the cyclones are connected to the vacuum system conduits in parallel fashion so that either one can be operated independently of the other. As best shown in 
        
          FIG. 3
        
        , cyclone 
        
          
            82
          
        
         includes air outlet 
        
          
            86
          
        
        , which is controlled by valve 
        
          
            88
          
        
         and connected by conduit 
        
          
            90
          
        
         to the air inlets 
        
          
            36
          
        
         and 
        
          
            38
          
        
         of vacuum pump 
        
          
            34
          
        
        . Similarly, cyclone 
        
          
            84
          
        
         includes air outlet 
        
          
            92
          
        
        , which is controlled by valve 
        
          
            94
          
        
         and connected by conduit 
        
          
            90
          
        
         to the air inlets of pump 
        
          
            34
          
        
        . Cyclone 
        
          
            82
          
        
         also includes inlet 
        
          
            96
          
        
         which is connected by conduit 
        
          
            98
          
        
         to nozzle 
        
          
            47
          
        
        , and material outlet 
        
          
            100
          
        
         (see 
        
          FIG. 2
        
        ) which is mounted over the primary conveyor 
        
          
            27
          
        
         so that material collected in the cyclone may be discharged onto the primary conveyor. Discharge gate 
        
          
            102
          
        
         (shown in the closed position in 
        
          FIG. 2
        
        ) is provided on material outlet 
        
          
            100
          
        
         to control the discharge of material from cyclone 
        
          
            82
          
        
         onto the primary conveyor. Similarly, cyclone 
        
          
            84
          
        
         includes inlet 
        
          
            104
          
        
         which is connected by conduit 
        
          
            98
          
        
         to nozzle 
        
          
            47
          
        
        , and material outlet 
        
          
            106
          
        
         which is mounted over the primary conveyor 
        
          
            27
          
        
         so that material collected in the cyclone may be discharged onto the primary conveyor. Discharge gate 
        
          
            108
          
        
         (shown in the open position in 
        
          FIG. 2
        
        ) is provided on material outlet 
        
          
            106
          
        
         to control the discharge of material from cyclone 
        
          
            84
          
        
         onto the primary conveyor.
      
    
    
      
        As shown by the arrows in 
        
          FIGS. 2 and 3
        
        , operation of vacuum pump 
        
          
            34
          
        
         creates a partial vacuum that draws air and entrained material through nozzle 
        
          
            47
          
        
        , into conduit 
        
          
            98
          
        
         and into the inlets of the cyclones. Material is collected therein and discharged through the material outlets of the cyclones onto the primary conveyor. Air from the cyclones is drawn by the action of pump 
        
          
            34
          
        
         through conduit 
        
          
            90
          
        
         into air inlets 
        
          
            36
          
        
         and 
        
          
            38
          
        
         of the vacuum pump. Air is discharged from the vacuum pump through outlet 
        
          
            40
          
        
        . Valves 
        
          
            88
          
        
         and 
        
          
            94
          
        
        , mounted on conduit 
        
          
            90
          
        
         atop cyclones 
        
          
            82
          
        
         and 
        
          
            84
          
        
         respectively, may be employed to selectively direct a flow of air (and entrained material) from nozzle 
        
          
            47
          
        
         through the cyclones to the inlets of the pump. This permits operation of the vacuum system through one of the cyclones when the other is full of material that has been picked up by the nozzle (or when such material is being discharged onto the primary conveyor).
      
    
    
      
        As shown in 
        
          FIG. 3
        
        , preferred milling machine 
        
          
            10
          
        
         also includes an auxiliary conduit 
        
          
            110
          
        
        , controlled by valve 
        
          
            112
          
        
         and connected to conduit 
        
          
            98
          
        
        . This auxiliary conduit permits the attachment of a hand-held auxiliary nozzle (not shown) that may be used to clean up material that may be missed by nozzle 
        
          
            47
          
        
        . If valve 
        
          
            112
          
        
         is open, the operation of pump 
        
          
            34
          
        
         will draw air (and material that may be entrained therein) through conduits 
        
          
            110
          
        
         and 
        
          
            98
          
        
         to the inlets of cyclones 
        
          
            82
          
        
         and 
        
          
            84
          
        
        .
      
    
    
      
        As illustrated in 
        
          FIG. 1
        
        , preferred milling machine 
        
          
            10
          
        
         includes first (or primary) conveyor 
        
          
            27
          
        
         and second (or secondary) conveyor 
        
          
            31
          
        
        , with each of such conveyors having an input end and an output end. A shroud 
        
          
            120
          
        
         is preferably mounted on the frame so as to partially enclose the output end of the first conveyor and the input end of the second conveyor. Conduit 
        
          
            122
          
        
        , having a first end 
        
          
            124
          
        
         and a second end 
        
          
            126
          
        
        , is provided to join the shroud to the material collector. Fan 
        
          
            128
          
        
         is mounted in conduit 
        
          
            122
          
        
         or otherwise in fluid communication therewith and adapted for propelling air from first end 
        
          
            124
          
        
         of conduit 
        
          
            122
          
        
         to second end 
        
          
            126
          
        
        . The fan will thus draw air from outside or underneath the shroud into and through the shroud, entraining any dust obtained by the discharge of material from the output end of the first conveyor onto the input end of the second conveyor, and convey this air and entrained dust through conduit 
        
          
            122
          
        
         for discharge from second end 
        
          
            126
          
        
         into the material collector. Preferably, first end 
        
          
            124
          
        
         of conduit 
        
          
            122
          
        
         is mounted on the shroud and second end 
        
          
            126
          
        
         is mounted to conduit 
        
          
            98
          
        
         for discharge of material collected in the shroud into inlet 
        
          
            96
          
        
         of cyclone 
        
          
            82
          
        
         or inlet 
        
          
            104
          
        
         of cyclone 
        
          
            84
          
        
        .
      
    
    
      
        Although this description contains many specifics, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments thereof, as well as the best mode contemplated by the inventors of carrying out the invention. The invention, as described herein, is susceptible to various modifications and adaptations, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
      
    
  
             
            
                        Claims
        
                - 1. A portable milling machine comprising:(a) a frame; (b) a propulsion system for advancing the machine across a surface to be milled; (c) a milling drum mounted on the frame for rotation about its axis, which drum is adapted for cutting material from the surface in the path of the machine; (d) a conveyor for conveying material cut by the milling drum away from the drum; (e) a vacuum system for extracting material cut by the milling drum from the surface, said vacuum system comprising: (i) a vacuum pump having an air inlet and an air outlet; (ii) a nozzle mounted behind the milling drum, said nozzle having an opening which is adapted to receive material cut from the surface by the drum, wherein the nozzle opening is defined by a front nozzle plate and a rear nozzle plate, each of which has an upper side and a lower side and wherein the lower side front nozzle plate is mounted substantially at the elevation of the roadway behind the milling drum; (iii) a material collector having an inlet, an air outlet and a material outlet, which collector is adapted for collecting material entrained in air by the pump through the collector inlet and for discharging such material through the material outlet onto the conveyor; (iv) a first conduit connecting the nozzle and the inlet of the material collector; (v) a second conduit connecting the air outlet of the material collector and the air inlet of the pump.
 
                - 2. The milling machine of claim 1 wherein the nozzle opening extends substantially the length of the milling drum.
 
                - 3. The milling machine of claim 1 wherein the material collector comprises a cyclone which includes:(a) an air outlet; (b) a conduit which connects the air outlet to the air inlet of the vacuum pump; (c) a material outlet; (d) an inlet; (e) a conduit which connects the inlet to the nozzle; (f) a valve for selectively directing a flow of air from the nozzle through the cyclone to the inlet of the pump.
 
                - 4. The milling machine of claim 1 wherein the lower side of the rear nozzle plate is mounted at an elevation higher than that of the lower side of the front nozzle plate.
 
                - 5. The milling machine of claim 1 which includes:(a) a moldboard that is mounted behind the milling drum and extends substantially the length of the milling drum; (b) a front nozzle plate having an upper side and a lower side and which is mounted on the moldboard so as to extend substantially the length of the moldboard with the lower side located substantially at the elevation of the surface of the roadway behind the milling drum; (c) a rear nozzle plate that is pivotally mounted with respect to the moldboard behind the front nozzle plate so as to form a gap between the lower side of the front nozzle plate and the lower side of the rear nozzle plate; (d) a pair of side sealing plates which are mounted on the moldboard in front of the front nozzle plate and adapted to be laterally adjustable so as to seal between the ends of the moldboard and the sides of the cut made by the milling drum.
 
                - 6. The milling machine of claim 5 which includes a hydraulic actuator that is mounted between the moldboard and one of the side sealing plates and adapted to move the side sealing plate laterally with respect to the moldboard.
 
                - 7. The milling machine of claim 5 wherein the upper side of the rear nozzle plate is pivotally mounted with respect to the moldboard.
 
                - 8. The milling machine of claim 7 which includes a hydraulic actuator that is adapted to move the lower side of the rear nozzle plate away from the lower side of the front nozzle plate.
 
                - 9. The milling machine of claim 7 which includes a stop mechanism that is adapted to limit the distance that the lower side of the rear nozzle plate moves away from the lower side of the front nozzle plate.
 
                - 10. A portable milling machine comprising:(a) a frame; (b) a propulsion system for advancing the machine across a surface to be milled; (c) a milling drum mounted on the frame for rotation about its axis, which drum is adapted for cutting material from the surface in the path of the machine; (d) a vacuum system for extracting material cut by the milling drum from the surface, said vacuum system comprising: (i) a vacuum pump having an air inlet and an air outlet; (ii) a nozzle mounted behind the milling drum, said nozzle having an opening which is adapted to receive material cut from the surface by the drum; a material collector having an inlet, an air outlet and a material outlets, which collector is adapted for collecting material entrained in air by the pump through the collector inlet and for discharging such material through the material outlet onto the conveyor; a first conduit connecting the nozzle and the inlet of the material collector; a second conduit connecting the air outlet of the material collector and the air inlet of the pump; (e) a first conveyor and a second conveyor, with each of such conveyors having an input end and an output end, said input end of the first conveyor being located adjacent to the milling drum and said output end of the first conveyor being located above the input end of the second conveyor, said first conveyor being adapted for conveying material cut by the milling drum away from the drum to the second conveyor and said second conveyor being adapted for conveying material away from the machine; (f) a shroud which is mounted on the frame so as to partially enclose the output end of the first conveyor and the input end of the second conveyor; (g) a third conduit having a first end and a second end, said first end being mounted on the shroud and said second end being mounted to the material collector; (h) a fan which is mounted in fluid communication with the third conduit and adapted for propelling air from outside the shroud into and through the shroud and through the third conduit for discharge from the second end thereof.
 
                - 11. A vacuum system for a portable milling machine which includes:(a) a frame; (b) a propulsion system for advancing the machine across a surface to be milled; (c) a milling drum mounted on the frame for rotation about its axis, which drum is adapted for cutting material from the surface in the path of the machine; (d) a moldboard that is mounted behind the milling drum and extends substantially the length of the milling drum; (e) a first conveyor and a second conveyor, with each of such conveyors having an input end and an output end, said input end of the first conveyor being located adjacent to the milling drum and said output end of the first conveyor being located above the input end of the second conveyor, said first conveyor being adapted for conveying material cut by the milling drum away from the drum to the second conveyor and said second conveyor being adapted for conveying material away from the machine; said vacuum system comprising:(f) a vacuum pump having an air inlet and an air outlet; (g) a front nozzle plate having an upper side and a lower side and which is mounted on the moldboard so as to extend substantially the length of the moldboard with the lower side located substantially at the elevation of the roadway behind the milling drum; (h) a rear nozzle plate having an upper side and a lower side and which is pivotally mounted with respect to the moldboard behind the front nozzle plate so as to form a gap between the lower side of the front nozzle plate and the lower side of the rear nozzle plate; (i) a pair of side sealing plates which are mounted on the moldboard in front of the front nozzle plate and adapted to be laterally adjustable so as to seal between the ends of the moldboard and the sides of the cut made by the milling drum; (j) a material collector having an inlet, an air outlet and a material outlet, which collector is adapted for collecting material entrained in air by the pump and for discharging such material onto the conveyor; (k) a first conduit connecting the nozzle and the inlet of the material collector; (l) a second conduit connecting the air outlet of the material collector and the air inlet of the pump.
 
                - 12. The vacuum system of claim 11 which includes:(a) a shroud which is mounted on the frame so as to partially enclose the output end of the first conveyor and the input end of the second conveyor; (b) a third conduit having a first end and a second end, said first end being mounted on the shroud and said second end being mounted to the material collector; (c) a fan which is mounted in the third conduit and adapted for propelling air from outside the shroud into and through the shroud and through the third conduit for discharge from the second end thereof.
 
                - 13. The vacuum system of claim 11 which includes a hydraulic actuator that is mounted between the moldboard and one of the side sealing plates and adapted to move the side sealing plate laterally with respect to the moldboard.
 
                - 14. The vacuum system of claim 11 wherein the upper side of the rear nozzle plate is pivotally mounted with respect to the moldboard.
 
                - 15. The vacuum system of claim 11 which includes a hydraulic actuator that is adapted to move the lower side of the rear nozzle plate away from the lower side of the front nozzle plate.
 
                - 16. The vacuum system of claim 11 which includes a stop mechanism that is adapted to limit the distance that the lower side of the rear nozzle plate moves away from the lower side of the front nozzle plate.
 
                - 17. The vacuum system of claim 11 wherein the lower side of front nozzle plate is mounted substantially at the elevation of the surface of the roadway behind the milling drum.
 
                - 18. The vacuum system of claim 17 wherein the lower side of the rear nozzle plate is mounted at an elevation higher than that of the lower side of the front nozzle plate.
 
        
                
                
                
                
                
                            US Referenced Citations (29)
            
            Foreign Referenced Citations (2)
            
                
                    
                        | Number | 
                        
                        Date | 
                        Country | 
                    
                
                
                        
                            | 36 10964 | 
                            
                            Oct 1987 | 
                            DE | 
                        
                        
                            | 39 12 885 | 
                            
                            Oct 1990 | 
                            DE |