Vacuum tank for use in handling oil and gas well cuttings

Information

  • Patent Grant
  • 6179070
  • Patent Number
    6,179,070
  • Date Filed
    Thursday, October 29, 1998
    25 years ago
  • Date Issued
    Tuesday, January 30, 2001
    23 years ago
Abstract
A vacuum tank apparatus for use with oil and gas well drilling operations facilitates the removal of well cuttings generated by drilling. The tank apparatus provides a frame having a plurality of corners reinforced by structural corner columns. The frame includes a base having a structural, generally horizontally extended base that includes a plurality of base perimeter beams. The columns are connected structurally to the base at the perimeter beams. The upper end portion of the frame includes a plurality of upper perimeter beams. The columns are structurally connected to the base and the perimeter beams. A shaped hopper is supported by the frame internally of the perimeter beams. The hopper includes an interior and a sidewall comprised of a plurality of inclined wall sections. Each wall section includes an upper end portion that connects to the frame at the perimeter beams, and a lower end portion that extends to another lower end portion of another inclined wall section. An outlet header at the bottom of the hopper next to the lower end portions of the inclined wall sections is provided. The outlet header includes a discharge outlet for discharging solid material from the hopper interior. The outlet header includes an inlet fitting for injecting pressurized into the outlet header during an emptying of the tank. A top wall of the hopper has multiple hatches that include a first hatch near a perimeter beam and a second hatch next to a second perimeter beam that is parallel to the first perimeter beam. These hatches enable material to be added to the tank interior during use, such as, for example, by employing a pair of suction lines that are connected to a single plate covering one of the outlets in the tank top or a pair of suction lines that are mounted respectively to the pair of inlet openings.
Description




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not applicable




REFERENCE TO A “MICROFICHE APPENDIX”




Not applicable




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to oil and gas well drilling and more particularly to the handling of cuttings that are generated during oil and gas well drilling activity. Even more particularly, the present invention relates to an improved vacuum tank apparatus for use in handling cuttings that are generated during oil and gas well exploration. The tank has a specially configured hopper that communicates with an outlet header that enables air to be injected during the discharge of cuttings from the tank.




2. General Background of the Invention




In the drilling of oil and gas wells, a drill bit is used to dig many thousands of feet into the earth's crust. Oil rigs typically employ a derrick that extends above the well drilling platform and which can support joint after joint of drill pipe connected end to end during the drilling operation. As the drill bit is pushed farther and farther into the earth, additional pipe joints are added to the ever lengthening “string” or “drill string”. The drill pipe or drill string thus comprises a plurality of joints of pipe, each of which has an internal, longitudinally extending bore for carrying fluid drilling mud from the well drilling platform through the drill string and to a drill bit supported at the lower or distal end of the drill string.




Drilling mud lubricates the drill bit and carries away well cuttings generated by the drill bit as it digs deeper. The cuttings are carried in a return flow stream of drilling mud through the well annulus and back to the well drilling platform at the earth's surface. When the drilling mud reaches the surface, it is contaminated with small pieces of shale and rock which are known in the industry as well cuttings or drill cuttings.




Well cuttings have in the past been separated from the reusable drilling mud with commercially available separators that are know as “shale shakers”. Other solids separators include mud cleaners and centrifuge. Some shale shakers are designed to filter coarse material from the drilling mud while other shale shakers are designed to remove finer particles from the well drilling mud. After separating well cuttings therefrom, the drilling mud is returned to a mud pit where it can be supplemented and/or treated prior to transmission back into the well bore via the drill string and to the drill bit to repeat the process.




The disposal of the separated shale and cuttings is a complex environmental problem. Drill cuttings contain not only the mud product which would contaminate the surrounding environment, but also can contain oil that is particularly hazardous to the environment, especially when drilling in a marine environment.




In the Gulf of Mexico for example, there are hundreds of drilling platforms that drill for oil and gas by drilling into the subsea floor. These drilling platforms can be in many hundreds of feet of water. In such a marine environment, the water is typically crystal clear and filled with marine life that cannot tolerate the disposal of drill cuttings waste such as that containing a combination of shale, drilling mud, oil, and the like. Therefore, there is a need for a simple, yet workable solution to the problem of disposing of oil and gas well cuttings in an offshore marine environment and in other fragile environments where oil and gas well drilling occurs.




Traditional methods of cuttings disposal have been dumping, bucket transport, cumbersome conveyor belts, screw conveyors, and washing techniques that require large amounts of water. Adding water creates additional problems of added volume and bulk, messiness, and transport problems. Installing conveyors requires major modification to the rig area and involves many installation hours and very high cost.




Safeguard Disposal Systems, Inc. of Lafayette, Louisiana has manufactured, sold, and used publicly a cuttings disposal tank that includes hatch openings into which oil well cuttings can be placed. These prior art tanks also have attachments for enabling lift lines to be affixed to the tank so that it can be transported to and from offshore platforms and emptied when full. Further examples of these tanks are shown in one or more of the following U.S. Pat. Nos.: 5,564,509; 5,402,857; U.S Pat. Nos. Des. 337,809; and U.S Pat. Nos. Des. 296,027. U.S. Pats. Nos. 5,564,509 and 5,402,857 are incorporated herein by reference.




BRIEF SUMMARY OF THE INVENTION




The present invention provides and improved vacuum tank apparatus that can be used to vacuum drill cuttings on an oil and gas well drilling rig through an open top hatch portion of the apparatus and then to discharge those cuttings through an outlet header using suction applied to the outlet header as well as compressed injected air that is transmitted to the outlet header. The apparatus includes a frame having a plurality of corners reinforced by structural corner columns, a generally horizontally extended base the includes a plurality of base perimeter beams, and an upper end portion of the frame that includes a plurality of upper perimeter beams. The columns are structurally interconnected to both the upper perimeter beams and the base of the frame.




A shaped hopper is supported by the frame internally of the perimeter beams. The hopper includes and interior and sidewalls that are comprised of a plurality of inclined sidewall sections, each inclined wall section including an upper end portion that connects to the frame at the perimeter beams and a lower end portion that extends to another lower end portion of another inclined wall section. The two lower end portions of the inclined wall sections that are joined meet at an outlet header at the bottom of the hopper. This outlet header is mated to the lower end portions of the inclined wall sections and includes a discharge outlet for discharging material from the hopper interior via the outlet header.




The top wall of the hopper has multiple hatches including a first hatch near a first perimeter beam and a second hatch next to another perimeter beam that is parallel to the first perimeter beam.




The outlet header includes opposed open end portions that are fittings for directing fluid flow. One of the end portions is an air inlet for injecting air into the outlet header. The other end portion of the outlet header defines a fitting for connecting a suction line thereto. A secondary air fitting for enhanced cleanout and material transfer can be provided at the discharge fitting.




These two fittings enable material to be quickly discharged from the hopper even if it is very solid in nature such as granular cuttings that are the subject of oil and gas well drilling. These cuttings can be quickly discharged from the tank through the outlet header by injecting air into the outlet header at the first end portion of the outlet header and by suctioning the cuttings from the opposing end portion of the outlet header.




The outlet header thus preferably comprises a longitudinally extended trough portion with an open top that communicates with the interior of the hopper. A pair of opposed end portions of the trough have fittings for attaching flow lines to the outlet header.




The outlet header thus defines a closed structure with the lower end portion of the hopper and the fittings so that a vacuum can be held on the tank when the outlet header is not being used.




The outlet header preferably provides valves at each end portion next to the two fittings so that the flow of air into the outlet header can be valved. Additionally, the discharge of solid material from the outlet header can also be valved.




The apparatus of the present invention eliminates the dangerous and messy practices of lifting and/or tipping the tank frame on an oil rig in order to empty the tank contents.




The inclined walls of the hopper remove any need to tip or lift the tank during emptying. The hopper is configured to completely empty of material using a vacuum and without tipping or lifting thus eliminating a crane or cranes.




This also removes safety concerns involved with lifting or tipping such as spilling and pollution.




Existing tanks must be lifted and tilted which requires dual block heavy lifting cranes since they can weigh over ten tons when loaded.




This enables the apparatus of the present invention to be emptied at a location where there are no cranes.




Several of such tanks can be transported from several oil rigs to a central processing location. This is valuable because drilling rigs are typically very crowded. Use of a lifting crane in such a crowded environment for dumping.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an elevational view of the preferred embodiment of the apparatus of the present invention;





FIG. 2

is a sectional view taken along lines


2





2


of

FIG. 1

;





FIG. 3

is a top view of the preferred embodiment of the apparatus of the present invention taken along lines


3





3


of

FIG. 1

;





FIG. 4

is a sectional elevational view of the preferred embodiment of the apparatus of the present invention taken along lines


4





4


of

FIG. 1

;





FIG. 5

is a fragmentary view of the preferred embodiment of the apparatus of the present invention illustrating the outlet header portion thereof, taken along lines


5





5


of

FIG. 1

;





FIG. 6

is a sectional view taken along lines


6





6


of

FIG. 3

;





FIG. 7

is a fragmentary perspective view of the preferred embodiment of the apparatus of the present invention showing the hatch and opening in an open position so that vacuum hoses can be attached;





FIG. 8

is a fragmentary elevational sectional view of the preferred embodiment of the apparatus of the present invention illustrating the compressed air inlet portion thereof;





FIG. 9

is a fragmentary sectional elevational view of the preferred embodiment of the apparatus of the present invention showing the discharge piping for removing material from the tank; and





FIG. 10

is a fragmentary sectional view showing an enlarged portion of the discharge piping for removing material from the tank.




For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:











DETAILED DESCRIPTION OF THE INVENTION





FIGS. 1-4

show the preferred embodiment of the apparatus of the present invention designated generally by the numeral


10


in

FIGS. 1-4

. Vacuum tank apparatus


10


is supported by a structural frame


11


. The frame


11


holds a hopper


35


that is comprised of a plurality of hopper walls


12


,


13


,


14


,


15


. A vibrator motor


80


can be affixed to one or more of the walls


12


-


15


to enhance setting of material within hopper


35


interior


38


. The hopper


35


also includes a top plate


16


that carries a large hatch


17


and a small hatch


18


. Each of the hatches


17


,


18


respectively covers large opening


36


and small opening


37


respectively. Large hatch


17


is preferably used to dump material from the interior


38


of hopper


35


if desired.




Top plate


16


that seals the hopper


35


at its upper end portion so that a vacuum can be pulled on the interior


38


of hopper


35


.




An outlet fitting


19


carries rupture disk


20


. The outlet fitting


19


can include a pair of spaced apart flanges


21


,


22


as shown in FIG.


7


. Fitting


19


is mounted on tank outlet opening


23


. An additional fitting is provided at elbow


24


that communicates with opening


26


in top plate


16


. The elbow


24


carries a ball valve


25


that can be opened and closed. When hopper


35


is subjected to a vacuum, rupture disk


20


prevent tank rupture.




Each of the hatches


17


,


18


is mounted to the top plate


16


using hinges


27


,


28


respectively. A closure


29


,


30


can be respectively provided for each hatch


17


,


18


in the form of a cammed rod such as the rods


39


,


40


shown in FIG.


3


. Alternatively, ring nuts and bolts can be used to close hatches


17


,


18


.




Frame


11


is comprised of a plurality of base beams


31


, column beams


32


and upper perimeter beams


33


as shown in

FIGS. 1-4

. These respective beams


31


,


33


, and column


32


form a rectangular block-like enclosure that protects hopper


35


during transportation. The base perimeter beams


31


can additionally be provided with plate for decking if desired.




Left and right sockets


41


,


42


define receptacles for fork lift tines at each perimeter beam


31


so that the apparatus


10


of the present invention can be lifted and transported using a fork lift if desired.




Each of the column beams


32


occupies a corner of the frame


11


as shown in

FIG. 1-4

. Each column beam


32


provides a stacking pin


34


at its upper end portion as showing in

FIGS. 1-4

and


7


. A correspondingly shaped socket under each column


32


at a perimeter beam


31


receives a stacking pin


34


when one tank apparatus


10


is stacked upon another tank


10


. Lifting eyes


79


and slings can be attached to tank apparatus


10


for enabling a crane to lift the apparatus


10


during transfer to and from the drilling rig. The frame


11


can also includes additional intermediate horizontal beams


43


and vertical beams


44


that define an interface in between selected ones of the base beams


31


, column beams


32


and upper perimeter beams


33


. The intermediate perimeter beams


43


are generally parallel to and below upper perimeter beams


33


. Each intermediate beam


43


connects to and spans between two columns


32


as shown in

FIGS. 1

,


2


and


4


.




Of the plurality of hopper walls


12


,


13


,


14


,


15


, at least two of these walls


12


,


13


(and preferably all four walls


12


-


15


) converge to form a connection with outlet header


50


. Stiffners


77


can be welded to the walls


12


,


13


,


14


,


15


for strengthening them. The walls


12


,


13


,


14


,


15


each include inclined sections in between beams


31


and


43


. The hopper


35


is thus shaped to enable complete emptying and discharge of drill cuttings and like material using a source of vacuum and without having to tip or lift the tank. The present invention eliminates the need for manual labor to shovel or scrape material to header


50


. Each of the walls


12


,


13


,


14


,


15


has a vertical section between beams


43


and


32


. Outlet header


50


is shaped to facilitate discharge of material contained in hopper


35


, shown in

FIGS. 1

,


2


,


4


,


5


,


8


,


9


, and


10


. The outlet header includes a channel section


46


that is connected to the lower edge


47


of wall


12


of hopper


35


and to the lower edge


48


of wall


13


of hopper


35


as shown particularly in

FIGS. 4 and 5

.




The channel section provides a U - shaped trough in transverse cross section. The upper edges


49


,


51


of channel section


49


are connected (eg. welded) to the lower edges


47


,


48


of sides


12


,


13


of hopper


35


. At wall


15


of hopper


35


, an inlet fitting


52


is provided for injecting air under pressure. The fitting


52


can be a cylindrically shaped member having a central longitudinal bore with a central longitudinal axis that aligns with the central longitudinal axis


54


of channel section


49


. Valve


55


can be positioned on the inlet


56


side of fitting


52


for closing the flow via fitting


52


to channel section


49


. Upstream of valve


55


is a quick connect member that enables an air hose to quickly be connected to the assembly of fitting


52


, valve


55


and quick connect member


57


. In this fashion compressed pressurized air can be injected into header


50


for assisting in the movement of material that flows by gravity from hopper interior


38


to a discharge hose


81


and then to a second vessel


82


. Such a second vessel


82


can be a cuttings collection and disposal tank such as shown and described in my prior U.S. Pat. Nos. 5,564,509 and 5,402,857. This flow of pressurized air and material is indicated by arrows


58


in FIGS.


1


and


8


-


10


.




The outlet or discharge side of outlet header is shown in

FIGS. 1

,


2


, and


9


. An outlet fitting


59


is attached to the interface of wall


14


and channel member


49


. The outlet fitting


59


can include a pair of pipe sections


60


,


61


that form an angle of about 45 degrees as shown in

FIG. 9. A

cleanout plug


62


can be provided on fitting


59


.




In

FIG. 9

, a valve such


63


as a ball valve or butterfly valve can be provided for closing the flow of material from channel section


49


to the exterior of hopper


35


when the hopper is subjected to a vacuum. Valve


63


can be mounted between flanges


64


,


65


. A spool piece


66


with an open ended bore


70


can be fitted to flange


65


for transmitting material from hopper interior


38


via fitting


59


to a suction hose line


78


. Fitting


71


on spool piece


66


can be used to couple an air line to the spool piece


66


as an additional means of moving material into discharge line


80


that is being removed from hopper


35


via outlet header


50


. The spool piece comprises larger diameter section


67


, transition section


68


and smaller diameter section


69


.




When the tank apparatus


10


is to be used as a vacuum tank for collecting cuttings as part of a system for collecting oil and gas well drill cuttings, the outlet header


50


is closed by shutting valves


55


and


63


. Drill cuttings can then be suctioned into the interior


38


of hopper


35


via one of the openings


36


,


37


in top plate


16


. This can be accomplished for example using a plate


72


attached to a selected opening


36


or


37


in the top plate of hopper


35


as shown in FIG.


7


.




Plate


72


has fittings


73


,


74


for quick coupling and connecting respective inlet and outlet hoses


75


,


76


to plate


72


when the hopper


35


is to be subjected to a vacuum. The inlet hose


75


is a suction hose for intake of drill cuttings. The discharge hose


76


connects to a vacuum source. Such a vacuum arrangement for vacuum of drill cuttings to a collection tank is shown and described in my prior U.S. Pat. Nos. 5,402,857 and 5,564,509 each of which is hereby incorporated herein by reference.




The following table lists the parts numbers and parts descriptions as used herein and in the drawings attached hereto.




PARTS LIST















PARTS LIST












Part Number




Description









10




vacuum tank






11




frame






12




inclined sidewall






13




inclined sidewall






14




inclined sidewall






15




hopper wall






16




top plate






17




large hatch






18




small hatch






19




outlet fitting






20




rupture disk






21




flange






22




flange






23




outlet opening






24




elbow






25




ball valve






26




tank outlet opening






27




hatch hinge






28




hatch hinge






29




closure






30




closure






31




base perimeter beam






32




column beam






33




upper perimeter beam






34




stacking pin






35




hopper






36




opening






37




opening






38




interior






39




rod






40




rod






41




socket






42




socket






43




horizontal beams






44




vertical beams






45




vertical beams






46




channel section






47




lower edge






48




lower edge






49




upper edge






50




outlet header






51




upper edge






52




inlet fitting






53




central longitudinal







axis






54




central longitudinal







axis






55




valve






56




inlet side






57




quick connect member






58




arrow






59




outlet fitting






60




pipe section






61




pipe section






62




cleanout plug






63




valve






64




flange






65




flange






66




spool piece






67




larger diameter






68




transition section






69




smaller diameter







section






70




bore






71




plug






72




plate






73




fitting






74




fitting






75




inlet hose






76




discharge hose






77




stiffners






78




suction hose






79




lifting eyes






80




vibrating motion






81




discharge






82




second vessel














The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.



Claims
  • 1. A vacuum tank apparatus, comprising:a) a frame having a plurality of comers reinforced by structural comer columns; b) the frame including a base having a structural, generally horizontally extended base that includes a plurality of base perimeter beams, said columns connected structurally to said base at said perimeter beams; c) the upper end portion of said frame including a plurality of upper perimeter beams, said columns being structurally connected to said base and said upper perimeter beams; d) a shaped hopper supported by the frame internally of the base and upper perimeter beams, the hopper including an interior and a sidewall comprised of a plurality of inclined wall sections, each wall section including an upper end portion that connects to said frame at said perimeter beams and a lower end portion that extends to another lower end portion of another inclined wall section; e) an outlet header at the bottom of the hopper next to the lower end portions of the inclined wall sections and including a discharge outlet for discharging material from the hopper interior; f) a top wall of the hopper having multiple hatches including a first hatch near a first upper perimeter beam and a second hatch next to the second upper perimeter beam that is parallel to the first upper perimeter beam.
  • 2. The tank apparatus of claim 1 wherein the outlet header includes opposed open end portions.
  • 3. The tank apparatus of claim 1 further comprising an air inlet for injecting air into the outlet header.
  • 4. The tank apparatus of claim 1 wherein the inclined wall sections attach to respective side portion of the outlet header.
  • 5. The tank apparatus of claim 4 wherein the outlet header has an open top that communicates with the hopper interior.
  • 6. The tank apparatus of claim 4 wherein the outlet header comprises:a) a longitudinally extended trough portion with an open top; b) a pair of opposed end portions of the trough having fittings for attaching flow lines to the outlet header; and c) a closed structure being defined by the fittings, connected hoses, trough, and the lower end of the sidewall.
  • 7. The tank apparatus of claim 1 wherein the hopper is a closed structure that can hold a vacuum, and the lower end of the hopper includes the outlet header, fittings on the outlet header externally of the hopper, and wherein the outlet header includes a trough having a generally U-shaped transverse cross section.
  • 8. The tank apparatus of claim 1 wherein the each of the inclined sidewalls has a lower edge, the outlet header includes a trough having a pair of upper edges, wherein the lower edge of a sidewall is joined to an upper edge of the trough.
  • 9. The tank apparatus of claim 8 wherein the outlet header includes an inlet and an outlet, the inlet having a fitting for attaching a source of pressurized air thereto, the outlet having a fitting for attaching a suction line thereto.
  • 10. A vacuum tank apparatus, comprising:a) a frame having a plurality of corners reinforced by structural corner columns; b) the frame including a base having a structural, generally horizontally extended base that includes a plurality of base perimeter beams, said columns connected structurally to said base at said perimeter beams; c) the frame including an upper end portion including a plurality of upper perimeter beams, said columns being structurally connected to said upper perimeter beams; d) a hopper supported by the frame and being contained entirely within an envelope defined by the upper and lower perimeter beams and corner columns, the hopper including at least a pair of inclined sidewalls having upper end portions connected to the frame at the upper perimeter beams and lower end portions that approach one another near the lower end of the frame; e) an outlet header at the bottom of the hopper next to the lower end portions of the inclined sidewalls. the outlet header including a discharge outlet for discharging material from the hopper interior and a trough portion that connects to the lower end of the tank body; and f) a top wall of the hopper having multiple hatches including a first hatch near a first upper perimeter beam and a second hatch next to a second upper perimeter beam that is parallel to the first upper perimeter beam.
  • 11. A vacuum tank apparatus comprising:a) a tank body having an interior, a top wall, a plurality of sidewalls, at least a pair of said sidewalls being inclined, and a lower end of the tank body, the tank body defining a closed structure that can be subjected to a vacuum; b) at least one opening in the top wall; c) a hatch for closing the opening; d) an inlet for transmitting solid material into the tank interior; e) an outlet header at the lower end of the tank body for discharging material from the tank interior, the outlet header including a trough portion that connects to the lower end of the tank body, the outlet header having opposed first and second open end portions; f) a source of pressurized air for injecting air into the outlet header at the first open end portion; and g) a vacuum source for pulling a vacuum on the tank at the second end portion of the outlet header.
  • 12. The tank apparatus of claim 11 wherein the tank includes a frame that surrounds the tank body, the frame including a base, a plurality of comer beams. and an upper end portion including a plurality of upper perimeter beams.
  • 13. The tank apparatus of claims 10 and 12 wherein the frame upper perimeter beams are horizontal and include stacking pins and the frame base beams include sockets for enabling the tank to be stacked upon another tank by fitting the stacking pins of one tank to the sockets of another tank.
  • 14. The tank apparatus of claims 10 or 11 wherein the a trough portion is generally U-shaped.
  • 15. The tank apparatus of claims 10 or 11 wherein the outlet header has an inclined section.
  • 16. The tank apparatus of claims 10 or 11 wherein the frame includes a plurality of comer supports that form an acute angle e with an inclined sidewall.
  • 17. The tank apparatus of claims 10 or 11 wherein two of the sidewalls converge at the trough and extend longitudinally along the trough.
  • 18. A method of removing drill cuttings from an oil and gas well platform that uses a drill bit supported with a drill string and a well drilling fluid during a digging of a well bore, comprising the steps of:a) separating drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations; b) transmitting the separated cuttings to a cuttings receiving area; c) A suctioning the separated drill cuttings with a first suction line having an intake end portion that can be positioned at the cuttings receiving area; d) transmitting the drill cuttings via a the suction line to a first vessel that has an interior, a lower end portion with an outlet header, at least one access opening for communicating with the first vessel interior, and a valve that can disallow flow of material from the first vessel when a vacuum is present in the first vessel interior; e) forming a vacuum within the first vessel interior with a vacuum source that is in fluid communication with the first vessel interior via a second vacuum line; f) separating liquids and solids from at least one of the vacuum lines before said liquids and solids can enter the vacuum source; and g) emptying the first vessel of drill cuttings by discharging the cuttings via the outlet header from the first vessel interior to the second vessel.
  • 19. The method of claim 18 wherein the flow velocity in the first suction line is about one hundred to three hundred (100 - 300) feet per second.
  • 20. The method of claim 18 further comprising the step of injecting air into the outlet header.
  • 21. The method of claim 18 wherein the vacuum formed within the tank in step “e” is between about sixteen and twenty-five (16 - 25) inches of mercury.
  • 22. The apparatus of claim 18 wherein the outlet header had end portions that are valved.
  • 23. The method of claim 18 further comprising valves on the outlet header for closing the outlet header when the tank is closed.
  • 24. The method of claim 23 wherein the valves include an air inlet valve and a solid material outlet valve.
  • 25. The method of claim 18 further comprising the step of positioning a separator vessel in between the vacuum source and the first vessel in the second vacuum line.
  • 26. A method of removing drill cuttings from an oil and gas well drilling platform that uses a drill bit supported with a drill string and a well drilling fluid during a digging of a well bore, comprising the steps of:a) separating drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations; b) transmitting the cuttings to a cuttings receiving area; c) suctioning the separated drill cuttings from the cuttings receiving area with a suction line having an intake end portion that can be positioned at the cuttings receiving area; d) transmitting the drill cuttings via the suction line to a vessel that has an interior and an outlet header; e) forming a vacuum within the interior of the vessel; and f) purging the vessel of drill cuttings through the outlet header.
  • 27. The method of claim 26 wherein in step “d”, the outlet header has end portions with valves.
  • 28. The method of claim 26 wherein the flow velocity in the first suction line is about one hundred to three hundred (100 300) feet per second.
  • 29. The method of claim 26 further comprising the step of injecting air into the outlet header during a discharge of the drill cuttings.
  • 30. The method of claim 29 wherein air is injected into the header at an upstream side of the header and cuttings are suctioned at a downstream side of the header.
  • 31. A method of removing drill cuttings from an oil and gas well platform that uses a drill bit supported with a drill string and a well drilling fluid during a digging of a well bore, comprising the steps of:a) separating drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations; b) transmitting the cuttings to a cuttings collection area; c) suctioning the separated drill cuttings with a suction line having an intake end portion that can be positioned at the cutting collection area; d) transmitting the drill cuttings via the suction line to a vessel that has an interior; e) forming a vacuum within the suction line and vessel interior in steps “a” through “d”; and f) discharging cuttings from the vessel into a second vessel via an outlet header at the bottom of the vessel.
CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation-in-part of U.S. Pat. application Ser. No. 09/071,820, filed May 1, 1998, now U.S. Pat. No. 5,971,084, which is a continuation-in-part of U.S. patent application Ser. No. 09/039,178, filed Mar. 13, 1998, now U.S. Pat. No. 5,913,372, which is a continuation-in-part of U.S. Patent application Ser. No. 08/950,296, filed Oct. 14, 1997, now U.S. Pat. No. 6,009,959, which is a continuation-in-part of U.S. patent application Serial No. 08/813,462, filed Mar. 10, 1997 which is a continuation-in-part of U.S. patent. application Ser. No. 08/729,872, filed Oct. 15, 1996, which is a continuation-in-part of copending U.S. Pat. application Ser. No. 08/416,181, filed Apr. 4, 1995 (now U.S. Pat. No. 5,564,509) which is a continuation-in-part of U.S. patent application Ser. No. 08/197,727, filed Feb. 17, 1994 (now U.S. Pat. No. 5,402,857), each of which is incorporated herein by reference.

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Continuation in Parts (7)
Number Date Country
Parent 09/071820 May 1998 US
Child 09/182623 US
Parent 09/039178 Mar 1998 US
Child 09/071820 US
Parent 08/950296 Oct 1997 US
Child 09/039178 US
Parent 08/813462 Mar 1997 US
Child 08/950296 US
Parent 08/729872 Oct 1996 US
Child 08/813462 US
Parent 08/416181 Apr 1995 US
Child 08/729872 US
Parent 08/197727 Feb 1994 US
Child 08/416181 US