Claims
- 1. A vacuum tank apparatus, comprising:a) a frame having a plurality of comers reinforced by structural comer columns; b) the frame including a base having a structural, generally horizontally extended base that includes a plurality of base perimeter beams, said columns connected structurally to said base at said perimeter beams; c) the upper end portion of said frame including a plurality of upper perimeter beams, said columns being structurally connected to said base and said upper perimeter beams; d) a shaped hopper supported by the frame internally of the base and upper perimeter beams, the hopper including an interior and a sidewall comprised of a plurality of inclined wall sections, each wall section including an upper end portion that connects to said frame at said perimeter beams and a lower end portion that extends to another lower end portion of another inclined wall section; e) an outlet header at the bottom of the hopper next to the lower end portions of the inclined wall sections and including a discharge outlet for discharging material from the hopper interior; f) a top wall of the hopper having multiple hatches including a first hatch near a first upper perimeter beam and a second hatch next to the second upper perimeter beam that is parallel to the first upper perimeter beam.
- 2. The tank apparatus of claim 1 wherein the outlet header includes opposed open end portions.
- 3. The tank apparatus of claim 1 further comprising an air inlet for injecting air into the outlet header.
- 4. The tank apparatus of claim 1 wherein the inclined wall sections attach to respective side portion of the outlet header.
- 5. The tank apparatus of claim 4 wherein the outlet header has an open top that communicates with the hopper interior.
- 6. The tank apparatus of claim 4 wherein the outlet header comprises:a) a longitudinally extended trough portion with an open top; b) a pair of opposed end portions of the trough having fittings for attaching flow lines to the outlet header; and c) a closed structure being defined by the fittings, connected hoses, trough, and the lower end of the sidewall.
- 7. The tank apparatus of claim 1 wherein the hopper is a closed structure that can hold a vacuum, and the lower end of the hopper includes the outlet header, fittings on the outlet header externally of the hopper, and wherein the outlet header includes a trough having a generally U-shaped transverse cross section.
- 8. The tank apparatus of claim 1 wherein the each of the inclined sidewalls has a lower edge, the outlet header includes a trough having a pair of upper edges, wherein the lower edge of a sidewall is joined to an upper edge of the trough.
- 9. The tank apparatus of claim 8 wherein the outlet header includes an inlet and an outlet, the inlet having a fitting for attaching a source of pressurized air thereto, the outlet having a fitting for attaching a suction line thereto.
- 10. A vacuum tank apparatus, comprising:a) a frame having a plurality of corners reinforced by structural corner columns; b) the frame including a base having a structural, generally horizontally extended base that includes a plurality of base perimeter beams, said columns connected structurally to said base at said perimeter beams; c) the frame including an upper end portion including a plurality of upper perimeter beams, said columns being structurally connected to said upper perimeter beams; d) a hopper supported by the frame and being contained entirely within an envelope defined by the upper and lower perimeter beams and corner columns, the hopper including at least a pair of inclined sidewalls having upper end portions connected to the frame at the upper perimeter beams and lower end portions that approach one another near the lower end of the frame; e) an outlet header at the bottom of the hopper next to the lower end portions of the inclined sidewalls. the outlet header including a discharge outlet for discharging material from the hopper interior and a trough portion that connects to the lower end of the tank body; and f) a top wall of the hopper having multiple hatches including a first hatch near a first upper perimeter beam and a second hatch next to a second upper perimeter beam that is parallel to the first upper perimeter beam.
- 11. A vacuum tank apparatus comprising:a) a tank body having an interior, a top wall, a plurality of sidewalls, at least a pair of said sidewalls being inclined, and a lower end of the tank body, the tank body defining a closed structure that can be subjected to a vacuum; b) at least one opening in the top wall; c) a hatch for closing the opening; d) an inlet for transmitting solid material into the tank interior; e) an outlet header at the lower end of the tank body for discharging material from the tank interior, the outlet header including a trough portion that connects to the lower end of the tank body, the outlet header having opposed first and second open end portions; f) a source of pressurized air for injecting air into the outlet header at the first open end portion; and g) a vacuum source for pulling a vacuum on the tank at the second end portion of the outlet header.
- 12. The tank apparatus of claim 11 wherein the tank includes a frame that surrounds the tank body, the frame including a base, a plurality of comer beams. and an upper end portion including a plurality of upper perimeter beams.
- 13. The tank apparatus of claims 10 and 12 wherein the frame upper perimeter beams are horizontal and include stacking pins and the frame base beams include sockets for enabling the tank to be stacked upon another tank by fitting the stacking pins of one tank to the sockets of another tank.
- 14. The tank apparatus of claims 10 or 11 wherein the a trough portion is generally U-shaped.
- 15. The tank apparatus of claims 10 or 11 wherein the outlet header has an inclined section.
- 16. The tank apparatus of claims 10 or 11 wherein the frame includes a plurality of comer supports that form an acute angle e with an inclined sidewall.
- 17. The tank apparatus of claims 10 or 11 wherein two of the sidewalls converge at the trough and extend longitudinally along the trough.
- 18. A method of removing drill cuttings from an oil and gas well platform that uses a drill bit supported with a drill string and a well drilling fluid during a digging of a well bore, comprising the steps of:a) separating drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations; b) transmitting the separated cuttings to a cuttings receiving area; c) A suctioning the separated drill cuttings with a first suction line having an intake end portion that can be positioned at the cuttings receiving area; d) transmitting the drill cuttings via a the suction line to a first vessel that has an interior, a lower end portion with an outlet header, at least one access opening for communicating with the first vessel interior, and a valve that can disallow flow of material from the first vessel when a vacuum is present in the first vessel interior; e) forming a vacuum within the first vessel interior with a vacuum source that is in fluid communication with the first vessel interior via a second vacuum line; f) separating liquids and solids from at least one of the vacuum lines before said liquids and solids can enter the vacuum source; and g) emptying the first vessel of drill cuttings by discharging the cuttings via the outlet header from the first vessel interior to the second vessel.
- 19. The method of claim 18 wherein the flow velocity in the first suction line is about one hundred to three hundred (100 - 300) feet per second.
- 20. The method of claim 18 further comprising the step of injecting air into the outlet header.
- 21. The method of claim 18 wherein the vacuum formed within the tank in step “e” is between about sixteen and twenty-five (16 - 25) inches of mercury.
- 22. The apparatus of claim 18 wherein the outlet header had end portions that are valved.
- 23. The method of claim 18 further comprising valves on the outlet header for closing the outlet header when the tank is closed.
- 24. The method of claim 23 wherein the valves include an air inlet valve and a solid material outlet valve.
- 25. The method of claim 18 further comprising the step of positioning a separator vessel in between the vacuum source and the first vessel in the second vacuum line.
- 26. A method of removing drill cuttings from an oil and gas well drilling platform that uses a drill bit supported with a drill string and a well drilling fluid during a digging of a well bore, comprising the steps of:a) separating drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations; b) transmitting the cuttings to a cuttings receiving area; c) suctioning the separated drill cuttings from the cuttings receiving area with a suction line having an intake end portion that can be positioned at the cuttings receiving area; d) transmitting the drill cuttings via the suction line to a vessel that has an interior and an outlet header; e) forming a vacuum within the interior of the vessel; and f) purging the vessel of drill cuttings through the outlet header.
- 27. The method of claim 26 wherein in step “d”, the outlet header has end portions with valves.
- 28. The method of claim 26 wherein the flow velocity in the first suction line is about one hundred to three hundred (100 300) feet per second.
- 29. The method of claim 26 further comprising the step of injecting air into the outlet header during a discharge of the drill cuttings.
- 30. The method of claim 29 wherein air is injected into the header at an upstream side of the header and cuttings are suctioned at a downstream side of the header.
- 31. A method of removing drill cuttings from an oil and gas well platform that uses a drill bit supported with a drill string and a well drilling fluid during a digging of a well bore, comprising the steps of:a) separating drill cuttings from the well drilling fluid on the drilling platform so that the drilling fluids can be recycled into the well bore during drilling operations; b) transmitting the cuttings to a cuttings collection area; c) suctioning the separated drill cuttings with a suction line having an intake end portion that can be positioned at the cutting collection area; d) transmitting the drill cuttings via the suction line to a vessel that has an interior; e) forming a vacuum within the suction line and vessel interior in steps “a” through “d”; and f) discharging cuttings from the vessel into a second vessel via an outlet header at the bottom of the vessel.
CROSS-REFERENCE TO RELATED APPLICATIONS
This is a continuation-in-part of U.S. Pat. application Ser. No. 09/071,820, filed May 1, 1998, now U.S. Pat. No. 5,971,084, which is a continuation-in-part of U.S. patent application Ser. No. 09/039,178, filed Mar. 13, 1998, now U.S. Pat. No. 5,913,372, which is a continuation-in-part of U.S. Patent application Ser. No. 08/950,296, filed Oct. 14, 1997, now U.S. Pat. No. 6,009,959, which is a continuation-in-part of U.S. patent application Serial No. 08/813,462, filed Mar. 10, 1997 which is a continuation-in-part of U.S. patent. application Ser. No. 08/729,872, filed Oct. 15, 1996, which is a continuation-in-part of copending U.S. Pat. application Ser. No. 08/416,181, filed Apr. 4, 1995 (now U.S. Pat. No. 5,564,509) which is a continuation-in-part of U.S. patent application Ser. No. 08/197,727, filed Feb. 17, 1994 (now U.S. Pat. No. 5,402,857), each of which is incorporated herein by reference.
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Number |
Date |
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0 005 273 |
May 1979 |
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2162880 |
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Continuation in Parts (7)
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Number |
Date |
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09/071820 |
May 1998 |
US |
Child |
09/182623 |
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US |
Parent |
09/039178 |
Mar 1998 |
US |
Child |
09/071820 |
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US |
Parent |
08/950296 |
Oct 1997 |
US |
Child |
09/039178 |
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US |
Parent |
08/813462 |
Mar 1997 |
US |
Child |
08/950296 |
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US |
Parent |
08/729872 |
Oct 1996 |
US |
Child |
08/813462 |
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US |
Parent |
08/416181 |
Apr 1995 |
US |
Child |
08/729872 |
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US |
Parent |
08/197727 |
Feb 1994 |
US |
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08/416181 |
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US |