The capacity of control the heat energy supplied by a solar collector is very important in a thermal solar installation. If the collector is always supplying heat without the possibility of stopping this heat supply, the cost of the installation increases and the performance and durability of the installation decreases.
A collector that is supplying heat without the possibility of stopping this heat supply has the following disadvantages:
All these problems lead also to prevention costs, so the price of a nowadays thermal solar installation would be more economic if the collector heat supply were under control.
Nowadays there are quite a number of ways to prevent overheating in thermal solar installations.
Some of these ways commonly used are:
Within different types of collectors, the present invention is applied to the vacuum tube collectors. The stagnation temperature typical of these collectors is about 250° C. The object of this patent is to reduce this temperature to levels that do not cause overheating in solar installations, below 120° C.
Currently there are two types of solar vacuum tubes:
For the extraction of heat from the tubes there are several methods as:
There are many patents that try to solve the problem of the overheating of vacuum tube collectors, as for example:
The patent U.S. Pat. No. 5,667,003 shows a method of collecting the liquid that is inside the heat pipe by means of a bimetal or a metal with shape memory (to simplify hereinafter called Nitinol for the rest of the description) located in the condenser of the heat pipe. When the temperature of the heat pipe is too high, the nitinol pushes a part that prevents the liquid to return to the evaporator, so that the evaporator tube is finally without any liquid, being all the liquid in retained in the condenser. This prevents the evaporation-condensation process of the liquid, therefore, theorically, the heat transfer towards the header. When the condenser temperature decreases, the nitinol change again its shape and allows the liquid to return to the evaporator, providing heat again by the evaporation-condensation process.
The problem of this method is that because the material of the heat pipe is normally copper, the transfer of heat cannot be avoided totally, since the condenser is receiving heat by conduction from the evaporator copper tube. For this reason, although this method can reduce the stagnation temperature of the collector below 184° C., it is not enough to avoid overheating. (184° C. overheating temperature has been obtained from the test made to these kind of collectors, in the prestigious Swiss laboratory SPF.)
The use of bimetals or materials with memory shape is well known in the state of art of the solar collectors with different purposes. For example the patent JP59231360 proposes a method to avoid overheating by means of these materials attached to the absorbing fins of an evaporator of a heat pipe, so that these fins, in this case absorbing radiation on one side and reflecting radiation on the other, are bended and show its reflecting side by means of the nitinol when the temperature is too high. This patent is able to reduce the stagnation temperature, however, for the same reason as the U.S. Pat. No. 5,667,003 not enough to avoid overheating.
The patent JP59024143 also makes use of a nitinol to avoid overheating. In this case the nitinol, in a spiral spring shape coiled in the condenser, moves an semicircular external reflector when temperature increases. For the same reason as previous patents, the stagnation temperature of this method decreases only until about 200° C., not being enough to avoid overheating. Besides, this patent locates the reflector outside the tube, with the inconvenient that this entails, not being able to withstand adverse weather conditions over the years.
The patent JP59012253 makes use also of nitinol attached to a reflector located below the heat pipe. When temperature increases the nitinol moves the reflector and the heat pipe becomes off center of its focus. This patent assumes that the sun is always perpendicular to the reflector, and does not clarify what happens when the sun is not perpendicular to the reflector (in the morning or in the afternoon). Anyway, even if the reflector will not reflect any radiation at all towards the evaporator of the heat pipe, the heat pipe will be always exposed to the sun, providing heat to the collector. Like above patents, it fails to reduce the temperature to acceptable levels to avoid overheating.
Other patents use different methods, but they make use of electricity, (movement of a motor, for example, activating certain protection against the sun), to avoid overheating. Es desirable not to use electricity, because overheating occurs with power outage, causing the stop of the primary circuit pump and power off of the solar controller. Even if a power outage can be avoided temporary with an UPS, it is not desirable make use of UPS systems because they increase the price of solar installations. At the same time these UPS systems are not valid to avoid overheating with permanent power outage. The present patent uses well known materials in the state of art of the solar collectors, like nitinol, absorbing radiation fins, magnets to move through walls, etc. And design, combine and fit them together in efficient and reliable way so that the temperature of the water to be heated does not exceed 120° C. At the same time the invention is very economic, and makes it possible its commercialization.
Nowadays there is not commercially available a vacuum tube solar collector that do not shows overheating problems.
Model 1: Single Glass Vacuum Tube with Heat Pipe
In this section it is described the application of the invention to a vacuum-tube collector of the type of a single glass tube with heat-absorbing fins attached to a heat pipe, and in next sections several easy modifications in order the invention to be applicable to any other type of vacuum-tube collector.
The present invention introduces a reflector(3), made of aluminum or stainless steel or any other material that can stand temperatures over 200° C., inside of the glass tube(1). The shape of this reflector(3), with small thickness, is approximately semicircular and goes along the glass tube(1) in almost all its length. The main mission of this reflector(3) is to protect the fins(6) from the solar radiation once rotated some degrees within the glass tube(1). The more rotation of the reflector(3) the less absorption of the fins(6), if the rotation angle is 180°, the radiation will not be absorbed at all by the fins(6), therefore the collector will not supply heat to the installation. The secondary mission of this reflector(3), when it is in its lower position without been rotated yet, is to reflect the infrared radiation from the fins or radiation absorbing parts towards themselves, with the aim to prevent thermal losses by radiation, increasing the performance of the collector.
The turn of the reflector(3) is driven by a torsion spring(5) of bimetal or nitinol (Nickel-Titanium alloy) or any other alloy that changes shape with temperature (here onwards called nitinol spring) that is screwed and with good thermal contact with the heat pipe(2).
Excessive increase in temperature of the heat pipe(2) causes a turn of the nitinol spring(5), due to its shape change with temperature. The nitinol spring(5) can only turn by its long end(8) because the other short end is fixed to the heat pipe(2) by means of a clamp(10) or a pressure ring or welded with the heat pipe(2)
The long end of the nitinol spring(8) is attached to the first ring(4) that, in turn, if fixed to the reflector(3) by means of its three tabs(7), so that the turn of the nitinol spring(5) causes the turn of the reflector(3). The more the reflector(3) turns, the less will be the radiation absorbed by the fins(6), and less will be temperature transmitted to the heat pipe(2). When heat pipe temperature decreases there will be a moment in which the nitinol spring(5) will not turn more and stabilized. This temperature of stabilization will prevent the overheating of the collector. In
Because the nitinol spring(5) expands with the rotation, it can minimally lose contact with the heat pipe(2). It is desirable that the nitinol spring is in maximum possible contact with the heat pipe(2), so that the heat pipe transmits its temperature by thermal contact. This maximum contact can be achieved by applying thermal grease between the nitinol spring(5) and the heat pipe(2) in order to increase thermal contact between them. This thermal contact of the spring with the heat pipe is necessary in the single glass vacuum tubes, because the spring is inside the vacuum and there is no heat transfer in vacuum, however it is not necessary this thermal contact in case of double glass vacuum tubes, because inside the inner glass(14) there is air.
The reflector(3) could drop by its own weight when it is rotated and make contact with the fins(6). This is not desirable because there would be a thermal lose by conduction from the fins(6) towards the glass tube(1) by means of the thermal contact with the reflector(3). That is why some thin wall rings, made of aluminum, steel or any other material that stands temperatures over 200° C., has been added, fixed to the reflector, for example by means of three tabs(7) that are bended once introduced in the grooves of the reflector(3) provided for it, or by any other method. It should be noted that these rings provide an added advantage, that is to avoid thermal contact between the reflector(3) and the glass tube(1), thereby increasing the radiation of the fins to themselves, and increasing the performance of the collector. The reflector is in the vacuum, very close to the inner wall of the glass tube(1), without actually contact it because between them there are the rings(4).
All rings(4) are similar except the one that is attached to the spring (in case of
If the nitinol spring(5) is of the single memory type, it will turn with the increase in temperature, but it will not go back to its initial position after the temperature decreases. To go back it has to be helped by another normal steel spring(11) with an spiral or torsion shape. This steel spring(11) could be situated in any position, even over the nitinol spring(5) and screwed on it. In the figure it has been drawn an steel torsion spring(11) located after the nitinol spring(5).
If the spring is made of bimetal or nitinol with two memory shapes, it is not necessary to add any other steel spring, because these types of springs will go back by themselves to its original position with the decrease in temperature.
The turn of the reflector should be such that doing so in one direction provides correct overheating protection, and in the other way, when it comes to provide heat to the installation, does not cover at all the fins from the solar radiation. That is why the bimetal or nitinol spring must be designed properly, both in form and in degree of torsion with the temperature. Also the reflector arc length should be appropriate, not necessarily 180°, since with smaller arc overheating protection can be achieved. These measures of springs and reflectors depends, in part, of the type of tube in question.
Model 2: Single Glass Vacuum Tube with Concentric Pipe
In this type of vacuum tube there is no heat pipe, instead there is a concentric pipes(12 &13). In one of them the working fluid goes in one direction and in the other in the opposite direction. The nitinol spring should be screwed and fixed to the outer pipe(13). Operation is the same as in model 1.
Model 3: Double Concentric Glass Vacuum Tube with Centered Heat Pipe
The reflector(3) is in vacuum and located between the two concentric glass tubes(1 &4), therefore the long end of the nitinol spring(8) cannot be hooked directly to the reflector(3), because there is a glass in between. To be able to move the reflector(3), the long end of the nitinol spring(8) has fixed a north magnet(16) that attracts another south magnet(17), through the inner concentric glass(14) fixed at one of the rings(4) that holds the reflector(3). The turn of the north magnet(16) makes the south magnet(17) to turn through the glass, thus making the reflector(3) to turn. The south magnet(17) can be substituted by an iron part or high iron content part, so that it can be attracted by the north magnet(16).
Since these magnets are exposed to high temperatures and need quite a high magnetic attraction power, they must be neodymium magnets treated to stand high temperatures, or samarium or other kind of magnets.
Model 4: Double Concentric Glass Vacuum Tube with an U Shape Pipe
This type of tube does not have a heat pipe, instead the working fluid flows through an U shape pipe located in the inner glass tube(14) that goes through all its length, making thermal contact with it by means of an aluminum molded sheet (not drawn for this model). A copper or aluminum part(19) is interposed between the two pipes with good thermal contact, welded or fixed by pressure. The nitinol spring(5) in this case is screwed over this part(19). Although the turn of the reflector(3) is limited to something less than 180 degrees, due to the collision of the long end of the nitinol spring(8) with the U shape pipe(18), overheating can be effectively prevented, because it is not necessary to reach a turn of 180 degrees.
Because the tubes are concentric it shall proceed to place magnets as in model 3.
Model 5: Double Concentric Glass Vacuum Tube with an Off-Center Heat Pipe
This type of tube is the same as in model 3 except that the heat pipe(2) is off-center. The invention is adapted to this type of tube in the same way as in model 4, but the copper or aluminum part is now shorter(20) and is fixed or welded to the heat pipe(2).
Model 6: Double Concentric Glass Vacuum Tube without Heat Pipe Neither Pipes Inside, with Working Fluid Inside.
Although this type of tubes are commonly used for the well known “thermosiphons”, that incorporate the tank horizontally in its top part, with the tubes directly inserted in the tank, can also be used to produce collectors, which are often of low cost because cannot stand much pressure.
The inner part of this kind of tubes is filled with working fluid, transmitting heat by thermosiphon effect. The invention is applicable to this kind of tubes in the same way as in model 3, but with the nitinol spring immersed in the working fluid, so that the excessive temperature increase of the working fluid will make the nitinol spring turning. In this case, since there is no heat pipe to place the nitinol spring over, a part with a central axis (not drawn) will be provided for the invention, made of metal, simple, that can be fixed by pressure to the walls of the inner tube and allows free turn of the nitinol spring.
Model 7: Double Concentric Glass Vacuum Tube without Heat Pipe Neither Pipes Inside, Provided with Liquid that Actuates as Heat Transmission when Evaporates.
In these tubes there is a small amount of liquid inside the inner tube that evaporates when the tube temperature increases, making the whole tube working as if it were the shaft of a heat pipe. The inner tube is closed at both ends, protruding from the outer tube in its top end, and this protruding part working as if it were the condenser of a heat pipe. Usually there is vacuum inside the inner tube to control the temperature at which the inside liquid starts vaporizing.
The invention is adapted to this type of tube in the same way as in model 6 but with the spring immersed inside the vapor that rises through the tube(14), turning or not depending on the vapor temperature.
Models with Reflector Fixed without Rings for Concentric Double Glass Vacuum Tubes
These models are valid for any kind of concentric double glass vacuum tubes. The reflector(3) can be hold without using any ring at all in the following way: The reflector(3) has attached four iron cylinders with tip(22) (iron or any metal with high iron content so that it can be attracted by magnets), two of them at the same height located near the top end of the tube(14) near the header, and two, also at the same height, but near the bottom part of the tube(14). These cylinders(22) are fixed to the reflector(3) so that they can freely rotate by its tips, either cutting, bending and punching the reflector, so that the tips enters freely in the bended parts (like
The cylinders are moved by two magnets(21) with a “V” shape, preferably of neodymium, with a hole where the heat pipe(2) is introduced, so that they can freely rotate over it. These magnets are moved by two nitinol springs(5) and fixed to one of its end. In turn, these springs are fixed, at the other end, at the heat pipe(2) by means of pressure rings(10) or welded. The rotation of the nitinol springs causes the rotation of the magnets, that attract the cylinders through the inner tube glass wall and make them rotate. When the cylinders rotate, like if they were a wheel, do so by resting on the outside face of the inner glass tube. The cylinders can be manufactured a little more thin in the central part(22B), with the aim of making the least possible damage to the surface of the inner glass when the cylinders rotate.
The reflector can turn in this way over the inner glass tube without falling down when turning due to the attraction of the magnets with the cylinders.
To center the heat pipe on the inner glass tube, three elongated aluminum plates(23), molded according to
These plates should be cut longitudinally to such an extent which allows to place between them the nitinol springs and the magnets.
| Number | Date | Country | Kind |
|---|---|---|---|
| P200803770 | Dec 2008 | ES | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/ES2009/000582 | 12/18/2009 | WO | 00 | 8/21/2012 |