The present invention relates generally to vacuum cleaner accessory cleaning tools.
Electric vacuum cleaners are in almost universal use in homes, offices and other places where quick and efficient floor cleaning is desired. Such vacuum cleaners are often configured either as upright vacuums or as canister vacuums.
Upright vacuums typically comprise a nozzle base to which a pivoting rear housing is attached. The rear housing serves as a handle by which the nozzle base is manipulated on the surface being cleaned. The nozzle base is adapted to move on a surface being cleaned and generally support the weight of the rear housing, and includes a suction opening directed towards the floor. A vacuum fan and motor assembly is located in either the nozzle base or the rear housing to provide a suction airflow that draws air in through the suction opening and deposits it in a dirt receptacle. The dirt receptacle, such as a cyclonic separation chamber, a dirt cup, or a vacuum bag chamber, may be located in either the nozzle base or the rear housing. Upright vacuums are also known to include a flexible auxiliary cleaning hose and various cleaning tools for cleaning above the floor or in hard to reach areas.
Canister vacuums generally operate in the same manner as uprights, but do not include a rear housing attached to the nozzle base. Instead, a relatively simple rigid tube is pivotally attached to the nozzle base to manipulate it, and this rigid tube is connected through a flexible vacuum hose to a housing containing the fan/motor and dirt receptacle. As with upright vacuums, the dirt receptacle can be a bag, cyclonic separation chamber, dirt cup, or any other type of dirt separator.
Vacuum cleaners, of both the upright and canister design, are often provided with various types of accessory tools. The accessory tools are often stored on special mounting points on the vacuum cleaner itself. When it is desired to use an accessory tool, it is attached either to an auxiliary cleaning hose, in the case of upright vacuums, or to the flexible vacuum hose or rigid tube of a typical canister vacuum. In upright vacuums, the operator typically must also operate a valve to redirect the vacuum from the floor suction opening to the auxiliary cleaning hose. These accessory -tools are used for cleaning in places that the regular nozzle base can not fit or operate, or are adapted for specialized cleaning operations.
While many of the known accessory tools have been adequate for various uses, there still exists a need to provide an improved vacuum cleaner accessory cleaning tool.
In one exemplary aspect, the present invention provides a vacuum cleaner accessory tool having a housing with a brushroll chamber and an air turbine chamber. The tool has a first inlet into the brushroll chamber, a second inlet into the brushroll chamber, and a hollow attachment tube extending from the housing. The hollow attachment tube is in fluid communication with the brushroll chamber. A brushroll is mounted in the brushroll chamber and adapted to rotate about a brushroll axis. The brushroll has one or more agitators extending from it, which are adapted to extend through the first inlet and the second inlet as the brushroll rotates about the brushroll axis. An air turbine is mounted in the air turbine chamber and adapted to rotate about a turbine axis and drive the agitator. A movable visor is also provided, and adapted to cover the first inlet in a first position, and the second inlet in a second position.
In another exemplary aspect, the present invention provides a vacuum cleaner accessory tool having a housing with a brushroll chamber and a motor chamber. The tool has a first inlet into the brushroll chamber, a second inlet into the brushroll chamber, and a hollow attachment tube extending from the housing. The hollow attachment tube is in fluid communication with the brushroll chamber. A brushroll is mounted in the brushroll chamber and adapted to rotate about a brushroll axis. The brushroll has one or more agitators extending from it, which are adapted to extend through the first inlet and the second inlet as the brushroll rotates about the brushroll axis. An electric motor is mounted in the motor chamber and adapted to drive the agitator. A moveable visor is also provided, and adapted to cover the first inlet in a first position, and the second inlet in a second position.
In yet another exemplary aspect, the present invention provides a vacuum cleaner accessory tool having a housing with an elongated chamber in it. The tool has a first elongated inlet into the elongated chamber, a second elongated inlet into the elongated chamber, and a hollow attachment tube extending from the housing. The hollow attachment tube is in fluid communication with the elongated chamber. A movable visor also is provided, and adapted to cover the first inlet in a first position, and the second inlet in a second position.
Other embodiments, features and variations are also included within the scope of the invention.
It has been found that some conventional vacuum accessory tools are somewhat limited in their use or difficult to use to their full potential. For example, many upholstery tools having air-powered agitator brushes are shaped such that they can only be used in a single orientation. In such devices, the air inlet and agitator are usually pointed downwards when the device is grasped by the user. This orientation generally favors use on horizontal surfaces, and is difficult to use on vertical surfaces without requiring the user to either move into an uncomfortable position, or compromise his or her grip on the device. In view of the foregoing deficiencies, the present invention provides an accessory tool, such as a turbine-driven accessory tool or an accessory tool with other types of spindle drive mechanisms, that can be used on either horizontal or vertical surfaces with equal comfort and ease.
Referring now to the Figures, in which like reference numerals designate like parts, the present invention generally provides a hand-held accessory tool 100 that can be attached to a vacuum cleaner 102 by way of a flexible vacuum hose 104. The vacuum cleaner 102 shown in
The vacuum cleaner 102 includes a vacuum hose 104 that is fluidly connectable to the vacuum fan and dirt collection chamber 112. During use, the operator can select between connecting the vacuum fan and dirt collection chamber 112 to either the nozzle inlet in the nozzle base 106 (floor cleaning mode) or the vacuum hose 104 (auxiliary cleaning mode). The airflow can be redirected to the vacuum hose 104 in any suitable manner. Examples of valves and other devices for switching between floor cleaning and auxiliary cleaning modes are shown in U.S. Pat. Nos. 4,443,910; 4,573,236; 5,355,549; and 5,551,120, which are incorporated herein by reference. The vacuum hose 104 includes a cuff 116 that attaches to a corresponding cuff 118 on the accessory tool 100. Bayonet-type fittings, threaded fittings, slip-on fittings, or any other suitable attachment system may be used to releasably connect the accessory tool 100 to the cuff 116. Alternatively, the accessory tool 100 may be permanently attached to the vacuum hose 104.
While
Referring now to
A hollow attachment tube 206 is captured between the housings 202, 204. The attachment tube 206 is adapted to selectively connect to a vacuum hose cuff 116 (
Also captured between the housings 202, 204 is a turbine assembly 208 comprising a vaned turbine wheel 210 pivotally mounted on a pair of bearings 212. The bearings 212 fit into corresponding slots 214 in the upper and lower housings 202, 204, and suspend the vaned turbine wheel 210 so that it freely rotates within the housings 202, 204. The turbine wheel 210 also includes a drive gear 404 (
It will be appreciated that the turbine assembly 208 may be replaced by other drive devices. For example, the turbine assembly 208 may be replaced by an electric motor (not shown) powered by batteries or by electrical leads to the vacuum cleaner to which the device is attached. Such configurations are known in the art, and are commonly called powered cleaning heads, or “powerheads.”
The agitator assembly 218 comprises a spindle 220 into which a number of agitators 222 are affixed to extend radially therefrom. While the shown agitators 222 comprise bristle tufts, other agitators, such as flaps or bumps may be used instead or in any combination, as known in the art. An agitator bearing 224 is pivotally mounted at each end of the spindle 220, and these are mounted into corresponding slots (not visible) in the upper housing 202 to pivotally suspend the agitator assembly 218 within the brushroll chamber 236. A driven gear 226, over which the belt 216 fits, is located along the length of the spindle 220. The driven gear 226 preferably is located in a channel 228 that is generally isolated from the remainder of the brushroll chamber 236 to prevent dirt and debris from fouling the belt 216 and gears. While the foregoing arrangement is preferred, it will be appreciated that any turbine and spindle bearing and mounting assemblies may be used with the present invention.
The brushroll chamber 236 is formed on one side by the upper housing 202, and on the other side by the lower housing 204. The brushroll chamber 236 has two separate inlets: a first inlet 238 that is directed generally downwards, and a second inlet 240 that is directed generally forwards, and at an angle with respect to the brushroll axis, preferably about 90 degrees, relative to the first inlet 238. The two inlets 238, 240 are separated, in this embodiment, by a crosspiece 241. In other embodiments, however, the crosspiece 241 may be omitted, and the first and second inlets 238, 240 may comprise separate portions of a continuous opening. While the crosspiece 241 is not required in all embodiments, it may be useful to lend additional strength to the housings 202, 204, and to help support a moveable visor 242, described below. The brushroll assembly 218 is positioned within the brushroll chamber 236 such that the agitators 222 pass through both the first and second openings 238, 240 as they rotate.
A moveable visor 242 is provided to selectively cover one or the other of the first inlet 238 and the second inlet 240, thereby allowing a user to select which opening to use according to the user's particular cleaning requirements. The movable visor 242 comprises a generally arcuate portion 244 located between two end plates 246. The end plates 246 are provided with approximately circular axial end plate protrusions 248 that fit over corresponding axial housing protrusions 250 on the upper housing 202. In this way, the visor 242 is pivotally mounted to the upper housing 202 such that it can be rotated between a first position in which the arcuate portion 244 covers the first inlet 238, and a second position in which the arcuate portion 244 of the visor 242 covers the second inlet 240. Preferably, the visor's axis of rotation is approximately coaxial with the brushroll assembly's axis of rotation. The end plate protrusions 248 and housing protrusions 250 may be formed as annular walls, as shown, which provides a labyrinth seal between the parts, as well as providing smooth corresponding bearing surfaces upon which they can slide. Of course, other pivoting mounts, such as simple pins, bushings, or bearings may be used, and it is not necessary to form the pivoting surfaces 248, 250 integrally with the visor 242 and/or housing 202.
A series of gripping ridges 252, detents, levers, or a tactile gripping material may be provided to assist the operator with gripping and moving the visor 242 between the first and second positions. A detent spring 254 is also provided to hold the visor 242 in the first and second positions, as is explained in detail with reference to
Referring now to
It will be seen from the foregoing Figures that the accessory tool 200 of the present invention is well suited to clean both horizontal and vertical surfaces without requiring the user to twist or otherwise manipulate the tool. The movable visor 242 allows quick, intuitive, and simple conversion between the two visor positions. To move the visor 242, the user simply grasps the accessory tool 200 in one hand, and moves the visor 242 into the desired position with the other hand. The gripping ridges 252 or other parts of the visor 242 may be helpful to assist the user with this operation. Furthermore, the gripping ridges 252, the visor 242, or other additional structures, may be shaped and sized to move the movable visor 242 between the first and second positions by simply pressing the visor 242 against the surface being cleaned and moving the accessory tool 200, which can provide a hands-free conversion between modes of use.
Referring now to
The housing protrusions 250 each have a generally circular outer periphery over which the end plate protrusions 248 rotatably fit. This circular periphery has a first set of detents 610 and a second set of detents 612. Each set of detents 610, 612 comprises a number of detents equal to the number of inward protrusion 606 of the detent spring 254, and they are located at the same angular spacing as the inward radial protrusions 606. As such, the protrusions 606 engage the detents when they are aligned therewith, to thereby resiliently hold the visor 242 against rotation. The visor 242 can be rotated by applying enough force to cause the detent spring 254 to flex so that the inward protrusions 606 rise out of the detents 610, 612.
The first set of detents 610 are engaged by the protrusions 606 when the visor 242 is in the first position, and the second set of detents 612 are engaged by the protrusions 606 when the visor is in the second position. The first and second sets of detents 610, 612 are oriented relative to one another at approximately the same angular spacing as the first inlet 238 and second inlet 240 into the brushroll chamber 236. As such, the first set of detents 610 will hold the visor 242 in place when it is over the first opening 238, and the second set of detents 612 will hold the visor 242 in place when it is over the second opening 240.
While this arrangement has been found to be useful and cost-effective, other detent or holding arrangements may be provided with other embodiments of the invention. For example, the present invention may incorporate the visor holding system shown in U.S. Pat. No. 4,993,108 to Genge et al., the entire contents of which are incorporated herein by reference. The detents also may be removed entirely and the visor 242 may simply be held in each of its operating positions by a slight friction fit. The visor 242 may also be provided with a spring to bias it into either the first or second position.
While the embodiments described herein are preferred, these are not intended to limit the scope of the invention. Indeed, many additional variations on the embodiments herein will be apparent to those of ordinary skill in the art, and such variations are within the scope of the present invention.
Number | Date | Country | |
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60688386 | Jun 2005 | US |