1. Field of the Invention
The present invention relates in general to valve actuation devices of an internal combustion engine, and more particularly to the valve actuation devices of a valve lift switching type that switches a valve lift characteristic of intake and/or exhaust valves in accordance with an operation condition of the engine.
2. Description of the Related Art
Hitherto, for achieving a reduced fuel consumption in a low and middle speed operation and an improved output torque in a high speed operation, various valve actuation devices have been proposed and put into practical use in the field of internal combustion engines for wheeled motor vehicles. Some of them are of a valve lift switching type that switches the valve lift characteristic of intake and/or exhaust valves in accordance with an operation condition of the engine.
In order to clarify the task of the present invention, one known valve actuation device of such type will be briefly described before describing the detail of the invention, which is shown in Japanese Laid-open Patent Application (Tokkaihei) 5-171909.
In the valve actuation device of the publication, a lower speed rocker arm having one end contactable with an intake valve is pivotally held by a lower speed rocker shaft and a higher speed rocker arm is arranged beside the lower speed rocker arm and pivotally held by a higher speed rocker shaft. Lower and higher speed cams are in contact with the lower and higher speed rocker arms respectively. The higher speed cam is so shaped as to cause the intake valve to have a higher lift degree and a greater working angle than those caused by the lower speed cam.
A hydraulically actuated coupling mechanism is incorporated with the lower and higher speed rocker arms to selectively couple and uncouple the same.
Under operation of the engine, a control unit controls or actuates the coupling mechanism with a hydraulic power in accordance with an operation condition of the engine. That is, when the engine is subjected to a lower speed operation, the controller controls the coupling mechanism to uncouple the two rocker arms thereby activating the lower speed rocker arm and thus causing the intake valve to have a lower lift degree suitable for the lower speed operation. While, when the engine is subjected to a higher speed operation, the controller controls the coupling mechanism to couple the two rocker arms thereby activating the higher speed rocker arm and thus causing the intake valve to have a higher lift degree suitable for the higher speed operation. More specifically, in the lower speed operation, the intake valve lift degree is controlled relatively small and the valve close timing of the intake valve is made before the bottom dead center (BDC) of the piston, so that undesired pumping loss and mechanical friction are reduced and thus the fuel consumption of the engine is improved. While, in the higher speed operation, the intake valve lift degree is controlled relatively large and the valve open timing of the intake valve is advanced, so that intake air charging is increased and thus satisfied output power of the engine is obtained.
In the above-mentioned valve actuation device, the ON/OFF switching of the coupling mechanism is actuated by a hydraulic pressure produced by an oil pump driven by the engine. Thus, if, like in the condition just after starting of the engine, the hydraulic pressure produced by the oil pump does not have a satisfied power, the ON/OFF switching of the coupling mechanism is not smoothly made and thus the switching between the lower and higher speed rocker arms is not smoothly made. Of course, this phenomenon causes a lowering of the engine performance.
It is therefore an object of the present invention to provide a valve actuation device of an internal combustion engine, which is free of the above-mentioned drawback.
In accordance with the present invention, there is provided a valve actuation device of an internal combustion engine, which can assuredly carries out the ON/OFF switching of the coupling mechanism with an electric power.
In accordance with a first aspect of the present invention, there is provided a valve actuation device of an internal combustion engine, which comprises a cam shaft having thereon at least first and second cams that are different in profile; a first rocker arm that is in contact with the first cam to be swung, the first rocker arm being adapted to actuate an engine valve; a second rocker arm that is in contact with the second cam to be swung; a coupling mechanism that selectively couples and uncouples the first and second rocker arms; and an electric actuating mechanism that actuates the coupling mechanism with an electric power for the selective coupling and uncoupling.
In accordance with a second aspect of the present invention, there is provided a valve actuation device of an internal combustion engine. The engine has two intake valves for each cylinder. The valve actuation device comprises a cam shaft having thereon two first cams and a second cam that is different in profile from the two first cams; a first rocker arm provided with two arm portions that are in contact with the two first cams to induce a swing movement of the first rocker arm, the two arm portions being adapted to actuate the two intake valves respectively; a second rocker arm that is pivotally held by the first rocker arm and in contact with the second cam to be swung; a coupling mechanism that selectively takes an ON condition wherein the first and second rocker arms are coupled and an OFF condition wherein the first and second rocker arms are uncoupled; and an electric actuating mechanism that actuates the coupling mechanism with an electric power to include the ON and OFF conditions of the coupling mechanism selectively.
In accordance with a third aspect of the present invention, there is provided a valve actuation device of an internal combustion engine. The engine has two intake valves for each cylinder. The valve actuating device comprises a rocker shaft; two first rocker arms pivotally held by the rocker shaft and actuating the two intake valves respectively; a second rocker arm pivotally held by the rocker shaft at a position between the two first rocker arms; a coupling mechanism that selectively takes an ON condition wherein the two first rocker arms and the second rocker arm are coupled and an OFF condition wherein the two first rocker arms and the second rocker arm are uncoupled; and an electric actuating mechanism that actuates the coupling mechanism with an electric power to induce the ON and OFF conditions of the coupling mechanism selectively.
Other objects and advantages of the present invention will become apparent from the following description when taken in conjunction with the accompanying drawings, in which:
In the following, various embodiments of the present invention will be described in detail with reference to the accompanying drawings.
For ease of understanding, various directional terms, such as, right, left, upper, lower, rightward and the like are used in the following description. However, these terms are to be understood with respect to only a drawing or drawings on which corresponding element or portion is shown.
Throughout the specification, substantially same elements and portions are denoted by the same reference numerals, and repeated explanation on the same elements or portions will be omitted for simplification of the description.
As will become apparent as the description proceeds, the valve actuation device of the invention that will be described in the following is applied to intake valves of an internal combustion engine. However, the valve actuation device of the invention is applicable to exhaust valves of the internal combustion engine.
Referring to FIGS. 1 to 8 of the drawings, there is shown a valve actuation device 100 of an internal combustion engine, which is a first embodiment of the present invention.
As is understood from
As is understood from the drawings, particularly
Each intake valve 1 has at a stem end thereof a spring retainer 1a against which one end of a valve spring 10 is pressed, so that intake valve 1 is biased in a direction to close an intake port (not shown) formed in the cylinder head.
As is understood from FIGS. 2 to 5, particularly
The two first cams 4 and 4 have different cam profiles that satisfy a valve lift characteristic of the two intake valves 1 and 1 needed when the engine is under a very low speed operation (viz., idling) and a normal speed operation. The two first cams 4 and 4 may have different sizes so long as they have a similar figure.
Second cam 5 has a cam profile that satisfies a valve lift characteristic of the two intake valves 1 and 1 needed when the engine is under a lower and intermediate speed operation in the normal cruising of the vehicle. More specifically, the cam profile of second cam 5 is shaped to cause a larger lift degree and greater working angle of intake valves 1 and 1 than those caused by first cams 4 and 4.
As is seen from
Referring back to
As is seen from
Referring back to
As is well seen from
It is to be noted that sub-rocker arm 7 has no portion or portions that directly contact the stem heads of intake valves 1 and 1. That is, as is seen from
As is seen from
As is understood from
As is seen from
As is seen from
As is seen from
As is best seen from
Between outer and inner elements 20a and 20b, there is compressed a coil spring 24.
It is to be noted that the biasing force produced by coil spring 24 is set greater than that produced by the above-mentioned coil spring 23a of biasing mechanism 23, so that the ON/OFF connection between main rocker arm 6 and sub-rocker arm 7 is smoothly carried out without having undesired effect on the response characteristic.
As is seen from
As is seen from
As is seen from
Referring back to
In the following, operation of the first embodiment 100 will be described with the aid of the drawings.
When, just after starting of the engine, the engine is in an idling condition, control unit 28 (see
With this, control shaft 21 is turned in one direction by a certain angle. Thus, as is seen from
Thus, under this condition, main rocker arm 6 is forced to swing having the two rollers 13 and 13 operatively put on respective first cams 4 and 4. For the reasons as mentioned hereinabove, under this condition, the lift degree and working angle of intake valves 1 and 1 are small, which is suitable for the idling condition of the engine.
Under this condition, sub-rocker arm 7 is forced to swing by second cam 5. However, due to uncoupling from main rocker arm 6, the swinging of sub-rocker arm 7 has no effect on the lift characteristic of intake valves 1 and 1.
While, when, due to a normal cruising of the vehicle, the engine runs at a normal speed, control unit 28 causes electric motor 26 to rotate in the other direction for a certain time.
With this, control shaft 21 is turned in the other direction by a certain angle. Thus, as is seen from
It is to be noted that as will be understood from
Thus, under this condition, main rocker arm 6 (more specifically, the coupled structure including the two rocker arms 6 and 7) is forced to swing having cam follower portion 15 of sub-rocker arm 7 operatively put on second cam 5. For the reasons as mentioned hereinabove, under this condition, the lift degree and working angle of intake valves 1 and 1 are large, which is suitable for the normal speed condition of the engine.
In this condition, the two rollers 13 and 13 of main rocker arm 6 become separated from first cams 4 and 4 when cam follower portion 15 of sub-rocker arm 7 is pushed down by the lobe portion of second cam 5, and thus, the frequent contact of two rollers 13 and 13 to first cams 4 and 4 have no effect on the lift characteristic of intake valves 1 and 1.
When now the engine is returned to the idling condition from the normal speed condition, control unit 28 causes electric motor 26 to rotate in the one direction for a certain time.
With this, control shaft 21 and thus control cam 22 are turned back to the above-mentioned original positions as shown in
Under this condition, for the reasons as mentioned hereinabove, the lift degree and working angle of intake valves 1 and 1 are small.
As is described hereinabove, in the first embodiment 100, the ON/OFF switching of coupling mechanism 8 is directly carried out by electric motor 26 controlled by control unit 28. As is easily known, in case of direct using of such electric power, the ON/OFF switching of coupling mechanism 8 is assuredly and speedily carried out. It is now to be noted that in the above-mentioned known technique disclosed by Japanese Laid-open Patent Application (Tokkaihei) 5-171909, such ON/OFF switching of the coupling mechanism is carried out with a hydraulic power, which tends to bring about a dull switching operation of the coupling mechanism particularly in an engine idling condition just after starting of the engine because of insufficient hydraulic power.
Because of provision of stopper portion 27 on control cam 22, the cylindrical projection of plunger 20 can be assuredly set to the deepest part 22a of the control cam 22. Accordingly, the timing of the coupling/uncoupling between main rocker arm 6 and sub-rocker arm 7 is assuredly held.
Because of provision of coil spring 24 between outer and inner elements 20a and 20b of plunger 20, any shock that would be applied to plunger 20 by the force of valve spring 10 when coupling mechanism 8 fails to carry out a proper switching operation can be optimally damped. That is, if intake valves 1 and 1 are forced to make an open operate under a condition wherein main rocker 6 and sub-rocker arm 7 are incompletely coupled by coupling mechanism 8, plunger 20 is suddenly forced backward (that is, leftward in
As is mentioned hereinabove, the biasing force produced by coil spring 24 is set greater than that produced by coil spring 23a of biasing mechanism 23. Thus, upon switching from uncoupling to coupling of coupling mechanism 8, it never occurs that lever member 19 is forced to rotate in a clockwise direction in
In the embodiment 100, respective coupling mechanisms 8 for all cylinders of the engine are controlled at the same time by a common actuator that includes speed reduction mechanism 25, electric motor 26 and control unit 28. This actuation mechanism brings about reduction in cost of the valve actuation device 100.
Referring to FIGS. 9 to 11, there is shown a valve actuation device 200 of an internal combustion engine, which is a second embodiment of the present invention.
In this embodiment 200, valve actuation device 200 is applied to an internal combustion engine of a type that has one intake valve 1 for each cylinder.
As is understood from
Above first and second cams 4 and 5, there is positioned a main rocker arm 6 that is pivotally supported by a hollow rocker shaft 9.
As is seen from
As is understood from
Base portion 7a of sub-rocker arm 7 is integrally formed at an upper part thereof with a raised wall 7c.
Between raised wall 7c and a bent middle portion 6c of main rocker arm 6, there is arranged a coupling mechanism 8.
As is seen from
Coupling mechanism 8 further comprises a coil spring 36 that is installed in raised wall 7c to bias plunger 35 downward, that is, in a direction to move plunger 35 away from arcuate engaging surface 33, a control shaft 21 that is rotatably received in hollow rocker shaft 9 and a control cam 22 that is integrally formed on control shaft 21.
Plunger 35 is of a split and cylindrical structure, which includes a larger cylindrical upper element 35a that slides in bore 34 of raised wall 7c to selectively engage with and disengage from arcuate engaging surface 33 of main rocker arm 6, a smaller cylindrical lower element 35b that slides in the upper element 35a and, a coil spring 37 that is compressed between upper and lower elements 35a and 35b. Lower element 35b has a lower surface that operatively contacts control cam 22 through an opening 9a provided in the cylindrical wall of hollow rocker shaft 9.
It is to be noted that the biasing force produced by coil spring 37 is set greater than that produced by the above-mentioned coil spring 36, so that the ON/OFF connection between main rocker arm 6 and sub-rocker arm 7 is smoothly carried out without having undesired effect on the response characteristic.
Since the construction and arrangement of control shaft 21, control cam 22 and stopper portion 27 are substantially the same as those of the above-mentioned first embodiment 100, repeated description of them will be omitted. In the following, operation of the second embodiment 200 will be described with the aid of
When the engine is in an idling condition, control unit 28 (see
Thus, under this condition, main rocker arm 6 is forced to swing having the roller 13a operatively put on first cam 4. For the reasons as mentioned hereinabove, under this condition, the lift degree and working angle of intake valve 1 is small, which is suitable for the idling condition of the engine.
Under this condition, sub-rocker arm 7 is forced to swing by second cam 5. However, due to uncoupling from main rocker arm 6, the swinging of sub-rocker arm 7 has no effect on the lift characteristic of intake valve 1.
While, when, due to a normal cruising of the vehicle, the engine runs at a normal speed, control unit 28 causes electric motor 26 to rotate in the other direction for a certain time.
With this, control shaft 21 is turned in the other direction by a certain angle. Thus, as is seen from
It is to be noted that as will be understood from
Thus, under this condition, main rocker arm 6 (more specifically, the coupled structure including the two rocker arms 6 and 7) is forced to swing having sub-rocker arm 7 operatively put on second cam 5. For the reasons as mentioned hereinabove, under this condition, the lift degree and working angle of intake valve 1 are large, which is suitable for the normal speed condition of the engine.
When now the engine is returned to the idling condition from the normal speed condition, control unit 28 causes electric motor 26 to rotate in the one direction for a certain time.
With this, control shaft 21 and thus control cam 22 are turned back to the above-mentioned original positions as shown in
As is described hereinabove, also in this second embodiment 200, the ON/OFF switching of coupling mechanism 8 is directly carried out by electric motor 26 controlled by control unit 28. Accordingly, the various advantages of the above-mentioned first embodiment 100 are equally enjoyed by the second embodiment 200. Provision of stopper portion 27 on control cam 22 and usage of coil spring 37 as a damping means bring about the same advantageous operation as those of the above-mentioned first embodiment 100.
Referring to FIGS. 12 to 16, there is shown a valve actuation device 300 of an internal combustion engine, which is a third embodiment of the present invention.
In this third embodiment 300, valve actuation device 300 is applied to an internal combustion engine of a type that has two intake valves 1 and 1 for each cylinder, like in the first embodiment 100.
However, as will become apparent as the description proceeds, in the third embodiment 300, there are different constructions in lift varying mechanism 3 and coupling mechanism 8 as compared with the first embodiment 100.
That is, like the first embodiment 100, in the third embodiment 300, cam shaft 2 is formed with two first cams 4 and 4 for a lower speed operation of the engine and a second cam 5 between first cams 4 and 4 for a higher speed operation of the engine.
However, as is seen from
Although not well shown in the drawings, like in the above-mentioned first embodiment 100, each intake valve 1 is biased in a direction to close a corresponding intake port by a valve spring held by a spring retainer.
Referring back to
Although not shown in the drawings, two first rocker arms 41 and 41 have leading end portions that are in contact with stem heads of intake valves 1 and 1.
As is seen from
The detail of the arrangement of the rollers 45 in respective bores will be understood from
As will be understood from
More specifically, as will be seen from
As is understood from
For the reasons that will be apparent hereinafter, the cylindrical hollow roller shafts 43a, 43b and 43c become aligned when first rocker arms 41 and 41 and second rocker arm 42 assume their given angular positions.
As is seen from
As is seen from
As is seen from
Lost motion mechanism LMM comprises a round projection 47 formed on a middle lower part of second rocker arm 42, a cylindrical bore 48 of a case set in cylinder head S, a plunger 49 slidably received in cylindrical bore 48 and having a round head 49a contactable with round projection 47 of second rocker arm 42, and a lost motion spring 50 compressed between a bottom of cylindrical bore 48 and plunger 49 thereby to bias plunger 49 upward, that is, toward round projection 47.
As is seen from FIGS. 14 to 16, coupling mechanism 8 employed in this third embodiment 300 comprises first, second and third engaging pins 51, 52 and 53 that are slidably received in cylindrical hollow roller shafts 43a, 43b and 43c. In an after-mentioned predetermined condition, first, second and third engaging pins 51, 52 and 53 are neatly received in cylindrical hollow roller shafts 43a, 43b and 43c respectively as is seen in
As is seen from
Coupling mechanism 8 further comprises an electric actuating mechanism that, upon energization thereof, pushes the three pins 51, 52 and 53 rightward against the biasing force of return spring 54.
As shown, first engaging pin 51 is slightly longer than the length of the corresponding hollow roller shaft 43a, and second engaging pin 52 is substantially equal in length to the length of the corresponding hollow roller shaft 43b. While, the length of third engaging pin 53 is somewhat shorter that the length of the corresponding hollow roller shaft 43c. First and second engaging pins 51 and 52 are solid cylindrical members, while third engaging pin 53 has a cylindrical bore or recess. First, second and third engaging pins 51, 52 and 53 are permitted to move in an axial direction by about 2 to 3 mm.
As is understood from
As is seen from
As is seen from
Pressing pin 56 is of a split structure comprising two elements and a spring 59 compressed between the two elements. Usually, as is seen from
Moving rod 57 comprises a main rod part 57a that is connected to an output shaft 58a of electromagnetic actuator 58 and a sub-rod part 57b that is connected to main rod part 57a to move therewith. Sub-rod part 57b is movably received in a bore 60 formed in cylinder head S. Bore 60 is so sized as to permit a certain movement of sub-rod part 57b in a left and right direction in the drawing (
It is to be noted that the leftward and rightward moved distance of sub-rod part 57b is about 2 to 3 mm that is equal to the above-mentioned clearance C.
Accordingly, when moving rod 57 assumes its leftmost position as shown in
Although not well shown in the drawing, under this condition, a right end of pressing pin 56 is slightly projected from the bore 55.
Furthermore, under this condition, a left end of first engaging pin 51, that is slightly projected leftward from the bore 43d of first roller shaft 43a, is in contact with the slightly projected right end of pressing pin 56, and at the same time, second and third engaging pins 52 and 53 are respectively and neatly received in cylindrical bores 43e and 43f of corresponding second and third roller shafts 43b and 43c without a free axial movement thereof permitted.
Electromagnetic actuator 58 comprises a stationary core, a movable core that is moved in one direction when stationary core is energized and a biasing spring that biases the movable core in the other direction. The movable core is connected to the above-mentioned output shaft 58a to move therewith.
Control unit 61 is substantially the same as control unit 28 employed in the above-mentioned first embodiment 100. That is, in accordance with the operation condition of the associated internal combustion engine, control unit 61 controls electromagnetic actuator 58 in ON/OFF manner.
In the following, operation of the third embodiment 300 will be described.
When the engine is in an idling condition, control unit 61 de-energizes electromagnetic actuator 58 thereby to cause moving rod 57 to take its leftmost position as shown in
Under this condition, all of two first rocker arms 41 and 41 and second rocker arm 42 are free, and thus all of them are permitted to pivot free about rocker shaft 40. That is, two first rocker arms 41 and 41 and single second rocker arm 42 are permitted to pivot freely and independently in accordance with the cam profiles of two first cams 4 and 4 and second cam 5.
It is to be noted that under this condition, second rocker arm 42 is not coupled with any of two first rocker arms 41 and 41. That is, the pivoting movement of second rocker arm 42 is not transmitted to any of first rocker arms 41 and 41.
Thus, under this condition, two first rocker arms 41 and 41 are forced to swing having rollers 45 and 45 thereof operatively put on respective first cams 5 and 5. Thus, the lift degree and working angle of intake valves 1 and 1 are small, which is suitable for the idling condition of the engine.
Under this condition, second rocker arm 42 is forced to swing by second cam 5. Due to provision of the lost most mechanism LMM (see
When the engine becomes to run at a higher speed, control unit 61 energizes electromagnetic actuator 58 thereby to cause moving rod 57 to take its rightmost position as shown in
When, upon running of respective rollers 45 of the three rocker arms 41, 42 and 41 on the base circle zones of the cam profiles of first and second cams 4, 4 and 5, first, second and third roller shafts 43a, 43b and 43c of the three rocker arms 41, 42 and 41 become aligned instantaneously with the cylindrical bore 55 of cylinder head S, the biasing power stored by pressing pin 56 presses and thus moves first, second and third engaging pins 51, 52 and 53 rightward in the aligned bores 43d, 43e and 43f of the roller shafts 43a, 43b and 43c against the force of return spring 54. With this, as is shown in
That is, under this condition, all of the three rocker arms 41, 42 and 41 are coupled to constitute a single structure. Thus, two first rocker arms 41 and 41 are forced to swing having roller 45 of second rocker arm 42 operatively put on second cam 4. Thus, the lift degree and working angle of intake valves 1 and 2 become large, which is suitable the higher speed operation of the engine.
As is described hereinabove, also in this third embodiment 300, the ON/OFF switching of coupling mechanism 8 is carried out by electromagnetic actuator 58 controlled by control unit 61. Accordingly, the various advantages of the above-mentioned first and second embodiments 100 and 200 are equally enjoyed by the third embodiment 300. Furthermore, in this third embodiment 300, simple and compact construction is achieved due to reduction in number of parts. Furthermore, in this embodiment, two first rocker arms 41 and 41 are mutually independently operated, and thus, the two intake valves 1 and 2 are able to have different lift characteristics.
Referring to
In this modification 300′, the electric actuating mechanism is much simplified as compared with that of the third embodiment 300.
That is, in this modification 300′, output shaft 58a of electromagnetic actuator 58 directly contacts pressing pin 56 without usage of the above-mentioned moving rod 57. Thus, in this modification, much simplified construction is achieved.
In the foregoing description, three embodiments 100, 200 and 300 and one modification 300′ are described in detail.
If desired, the following modifications may be further employed in the present invention.
For some of cylinders of the internal combustion engine, there may be provided a valve actuation device in which the first cams 4 and 4 have no lobe portion. Thus, under a lower speed condition of the engine wherein the sub-rocker arm is not coupled to the main rocker arm, the intake valves do not operate.
In the above-mentioned embodiments, first cams 4 and 4 are designed suitable for the idling condition of the engine, and second cam 5 is designed suitable for the normal speed operation of the engine. However, if desired, first cams 4 and 4 may be designed suitable for a low to middle speed operation (viz., 1,500 rpm to 4,000 rpm) and second cam 5 may be designed suitable for a high speed operation (viz., above 4,000 rpm).
In the above-mentioned first and second embodiments 100 and 200, plunger 20 or 35 (see,
The entire contents of Japanese Patent Application 2005-178955 filed Jun. 20, 2005 and Japanese Patent Application 2006-124956 filed Apr. 28, 2006 are incorporated herein by reference.
Although the invention has been described above with reference to the embodiments of the invention, the invention is not limited to such embodiments as described above. Various modifications and variations of such embodiments may be carried out by those skilled in the art, in light of the above description.
Number | Date | Country | Kind |
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2005-178955 | Jun 2005 | JP | national |
2006-124956 | Apr 2006 | JP | national |