The invention relates to a valve and to a reservoir or collection of reservoirs for pressurized fluid.
The invention relates more particularly to a valve for pressurized fluid comprising a body housing a fluid circuit having an upstream end intended to be placed in communication with a reserve of pressurized fluid and a downstream end intended to be placed in communication with a user of fluid, the circuit comprising a collection of valve shutter(s) comprising at least one shutoff valve shutter allowing the circuit to be closed or opened, the valve comprising a mechanism for manually controlling the collection of valve shutter(s), the control mechanism being mounted with the ability to move on the body between a rest position in which the collection of valve shutter(s) is in a position in which the circuit is closed and an active position in which the control mechanism actuates the collection of valve shutter(s) into a position in which the circuit is open to a first bore section, the control mechanism comprising an intermediate open position in which it actuates the collection of valve shutter(s) into a predetermined intermediate position in which the circuit is open to a determined second bore section smaller than the first bore section.
Good practice in the use of pressurized gas cylinders fitted with a valve recommends that the outlet connector of the valve be swept with gas from the cylinder before any equipment is connected to it. This brief sweep is generally performed by briefly opening the isolation valve shutter of the valve by manipulating the manual control member (handwheel, lever or the like).
This purge also allows the user easily and in a controlled way to perform cycles of rinsing the equipment downstream of the valve. Usually, the rinsing cycles are cycles of pressurizing (5 to 10 bar) and purging (1-2 bar gauge) in order to remove the impurities (N2/O2/H2O/etc.) from the air.
However, this practice is not possible or is dangerous in the case of valves of which the manual control member causes opening to be too sudden (lever notably, and in the case of high-pressure), see for example FR2793297A1.
If the cylinder is not attached or firmly held it may topple and fall. In addition, the noise of the high-pressure gas released (very high frequency) may cause hearing damage.
This sudden opening of the circuit may also cause damage to the equipment (regulators) connected downstream. In instances in which the gas is a fuel oxidizer (oxygen), adiabatic compression (sharp increase in temperature) may arise and cause the non-metallic elements of the regulator (seal, seat made of plastic) to ignite.
One known solution consists in providing for gradual opening of the valve via a mechanism of two concentric valve shutters actuated sequentially by the lever, see EP3062005A1. This solution is ill-suited to purge operations. Furthermore, unwanted opening of the valve may be encouraged if the valve has ergonomics that allow this brief opening.
These solutions provide only an imperfect answer to these problems.
One object of the present invention is to alleviate all or some of the above-mentioned drawbacks of the prior art.
To this end, the valve according to the invention, in other respects in accordance with the generic definition given thereof in the above preamble, is essentially characterized in that the valve comprises a return member returning the control mechanism toward its rest position and a mechanical stop providing stable retention of the control mechanism in its active position, which is to say that, when the control mechanism is in its intermediate position in which the circuit is partially open and is not being held by hand, the return member moves the collection of valve shutter(s) into its rest position in which the circuit is closed and, when the collection of valve shutter(s) is in its active position and is not being held by hand, the mechanical stop maintains this active position against the force of the return member. This structure allows the user easily, in complete safety and with ease to perform purge operations,
The valve offers the possibility of blowing out particles present in the outlet connector, without risk to the user because the flow rate during activation of the corresponding control member is limited. The risk of the cylinder toppling or being propelled and the noise are also reduced.
The rinsing (compression/expansion) cycles performed on the equipment downstream can be performed at low pressure. The ergonomics of use are suited to the operation via a controlled flow rate and a monostable actuation of the control mechanism for this operation.
Furthermore, embodiments of the invention may comprise one or more of the following features:
The invention also relates to a reservoir or collection of reservoirs for pressurized fluid, notably pressurized gas, comprising a valve according to any one of the features above or below. The invention may also relate to any alternative device or method comprising any combination of the features above or below.
For a further understanding of the nature and objects for the present invention, reference should be made to the following detailed description, taken in conjunction with the accompanying drawings, in which like elements are given the same or analogous reference numbers and wherein:
The valve 1 illustrated in the figures comprises in the conventional way a body 2 housing a fluid circuit 3 having an upstream end 4 intended to be placed in communication with a reserve of pressurized fluid and a downstream end 5 intended to be placed in communication with a user of fluid.
The upstream end 4 may be connected to a pressurized gas cylinder 11 (see
The downstream end 5 opens for example onto an outlet connector for example.
The circuit 3 comprises a collection of valve shutter(s) comprising at least one shutoff valve shutter 6 allowing the circuit 3 to be closed or opened (isolation valve). The valve 1 comprises a control mechanism 8 for manual control of the collection of valve shutter(s) 6. In this example, the control member 8 is a single handwheel mounted on the valve 1 with the ability to turn.
The handwheel 8 is able to move on the body 2 between a rest position in which the valve shutter 6 is in a position in which the circuit 3 is closed (see
The handwheel 8 passes via an intermediate position of opening in which it actuates the valve shutter 6 into an intermediate position in which the circuit 3 is open to a second bore section S2 smaller than the first bore section S1.
The valve 1 comprises a return member 12 (for example a spring) returning the handwheel 8 toward its rest position and a mechanical end stop 14 that holds the handwheel 8 stably in its active position.
What that means to say is that when the handwheel 8 is in its intermediate open position and not held by hand, the return member 12 moves the handwheel 8 into its rest position in which the circuit 3 is closed. By contrast, when the handwheel 8 is in its active position and not held by hand, the mechanical end stop 14 maintains this position against the force of the return member 12 (see
What that means to say is that the release of a reduced flow rate (for purging or some other purpose) is achieved manually for as long as the user maintains the actuating force. By contrast, for withdrawal at the higher flow rate (full opening), the more advanced position is stable (the user can take a break from supplying force).
That provides the user with better ergonomics and safety.
The ratio (S2/S1) between the second bore section (S2) and the first bore section (S1) may be comprised between 1/50 and 1/2, and preferably between 1/10 and 1/5.
Of course, the rotary member 8 may be replaced by a lever articulated to the body 2.
The intermediate-open position is a predetermined position, for example offset by a determined angle (15 to 45°, notably 20 to 40° of rotation) and/or offset by a determined distance (for example 2.5 to 5 cm) with respect to the rest position.
The intermediate opening opens the circuit 3 between the upstream end 4 and downstream end 5 with a determined degree of opening (bore section S2 for example) which is preferably smaller than the degree of opening that is established in full opening (first section S1).
In the example of
In the examples of
The two manual control members 8, 9 may be adjacent or concentric or situated at a distance, notably on distinct or opposite faces of the body 2. The two degrees of opening S1, S2 of the circuit 3 may be achieved by a single valve shutter 6 having two respective open positions. However, as a preference, the two degrees of opening S1, S2 are achieved via two distinct valve shutters 6, 7 (see
The two distinct valve shutters 6, 7 are preferably able to move with respect to respective seats and in the open position respectively define the two distinct bore sections S1, S2. For example, the two valve shutters 6, 7 are controlled respectively by the first manual control member 9 and the second manual control member 8.
As illustrated, the two shutoff valve shutters 6, 7 may be arranged in parallel (see
For example, the two shutoff valve shutters 6, 7 may be controlled by at least one same pushrod, and notably for example via two mobile pushrods 13, 18 in series, controlled by the first manual control member 9 and by the second manual control member 8.
For example, actuation of the first manual control member 9 (for example a first lever 9 pushed toward the body 2 or, respectively, pulled so that it moves away from the body 2) moves the pushrods 13, 18 over a first travel actuating the opening of a first 6 of the two valve shutters into a position in which the circuit 3 is open with the second bore section S2. Subsequent movement of the second manual control member 8 (a second lever 8 pulled up/away from the body 2 for example) moves the pushrods 13, 18 over a second travel actuating the opening of the second 7 valve shutter into a position in which the circuit 3 is open with the first bore section S1.
As a preference, the movement of the second manual control member 8 from its rest position toward its active position describes a movement of a different nature or in a distinct direction, notably in an opposite direction, compared with the movement of the first manual control member 9 moving from its rest position toward its actuated position. Of course, the direction of actuation or of movement of the actuator 9 (first control member 9) from its locked position toward its unlocked position may be identical or similar to the direction of actuation or of movement of the control lever 8 from its rest position toward its active position. For example, in order to lift the lever 8 (to move it away from the body) it is necessary beforehand to lift the actuator 9 (move it away from the body) likewise by a determined distance, for example a few centimeters. These two movements (lever 8 and actuator 9) may be parallel. The axes of rotation of the lever 8 and of the actuator 9 may notably be parallel. Likewise, the return of the actuator 9 to its locked position and the return of the lever 8 to its closed position may describe movements that are identical or identical directions (for example toward the body in this example).
Of course, the lever 8 and the actuator 9 may as an alternative have distinct movements (movements that are not parallel and/or that are different in nature rotation/translation etc.).
Thus, the movements of the lever 8 and of the actuator 9 may be rotations in the same direction or in opposite directions.
For example, when the actuator 9 has to be pulled in order to pass from its locked position to its unlocked position, in its first locked position the actuator 9 may have an end for grasping that lies along or facing the front face of the body 2 of the valve 1 (for example at a distance of between zero and 4 to 5 cm, and notably of between 1 and 3 cm away). In the unlocked position, this end may be separated by 1 to 6 cm (or more from the front face of the body 2 of the valve 1), for example separated by 3 to 5 cm from the front face of the body of the valve 1. Conversely, in the case of an actuator 9 which needs to be pushed (toward the body 2 of the valve), the locked position may be separated by 1 to 6 cm from the body of the valve, and the unlocked position may be separated from the body 2 by zero to 3 cm. In its locked position and/or in its unlocked position, the actuator 9 (or at least a portion for grasping thereof) may have the same separation with respect to the body 2 of the valve as the control member 8 (or a portion for grasping thereof) which is in its rest position. In the closed position, the first valve shutter 6 may sealingly close the circuit 3.
In the closed position, the second valve shutter 7 may non-sealingly close the circuit 3. What that means to say is that the second valve shutter 7 has a calibrated orifice defining the second bore section S2 of the circuit 3.
The second valve shutter comprises for example a ball 7 pushed toward a seat by a spring 17. For example, the ball 7 bears non-sealingly against a seat (for example a bushing) with a predetermined spacing (bore section S2).
The passage (second bore section S2) between the ball 7 and the seat (bushing) can be obtained by impairing the line of sealing between the ball and its seat by broaching, or by a stroke with a saw or another tool. The ball 7 can be not perfectly cylindrical (faceted ball, porous ball, or ball of any other shape that allows the gas to pass at a limited flow rate).
Another alternative solution is to place a calibrated orifice in parallel with this second valve shutter 7 in order to provide the limited passage of gas. Alternatively, this calibrated orifice may pass through the body of the valve shutter 7. In the case of two levers 8, 9 connected to respective cams 14, 15 (see
Actuation of the first lever 9 moves the movement transmission mechanism by a first travel which in its turn moves the first valve shutter 6 which opens the circuit 3 at the first valve shutter 6. The gas which is permitted to pass through the calibrated orifice of the second valve shutter 7 can thus escape toward the second end 5 of the circuit 3. The gas coming from the first end 4 of the circuit 3 effectively passes between the ball 7 and the bushing 19 and then between the body 2 and the valve shutter 6 and can leave the valve 1.
Advantageously, the valve 1 may comprise a locking mechanism 9, 10 locking the second manual control member 8 in the rest position preventing a movement toward the active position in which the circuit is open to the first bore section S1. This locking mechanism 9, 10 can be controlled (unlocked) by the first manual control member 9.
Thus, in its rest (non-actuated) position, the first manual control member 9 can guarantee locking of the second manual control member 8 in the rest position blocking the movement of the second member 8. By contrast, when the first manual control member 9 is in the actuated position (intermediate opening of the circuit 3 to a second bore section S2), the first manual control member 9 could unlock the second manual control member 8 allowing it to move (towards the active position and the opening of the circuit 3 to the first bore section S1).
What that means to say is that the first manual control member 9 has to be actuated by the user beforehand if he wishes to move the other manual control member 8 in order to fully open the circuit 3.
This configuration affords a dual safety feature: 1) the need for unlocking, limiting unwanted openings, 2) the unlocking partially opens the circuit 3 thereby starting the process of progressive opening and alerting the user to the presence of gas at the outlet connector.
This makes it possible to reduce the pressure spike downstream by slowing the rate of pressurization of the downstream chamber of the gas circuit connected to the outlet 5 of the valve 1.
The system of locking of the second lever 8 can be located at the cam 14 thereof.
For example, the profile of the cam 14 of the second control lever 8 may comprise a shape 20 which comes into abutment with a complementary shape belonging to the movement transmission mechanism (and notably the end of a pushrod 18).
In the raised position (first lever 9 in the locked position, see
In the lowered position (first lever 9 in the unlocked position, see
At the end of this first travel, the second lever 8 is thus unlocked and a reduced flow rate of gas is released.
This first travel thus allows the pushrod 18 to be positioned beyond an angle of abutment 20 at the cam profile 14.
The second control lever 8 can then be pivoted in its turn in order to move the mechanism 18, 13 a little further (second travel). This second travel allows the second valve shutter 7 (ball) to be moved off its seat (via the end of the first valve shutter 6). In this configuration, the circuit 3 is open more extensively (fully, first bore section S1). This allows the gas a higher flow rate and a more rapid rise in pressure downstream of the valve shutters.
As a preference, the closing of the circuit 3 (from a wide-open position S1) is achieved in a single gesture.
For example, the second lever 8 (or the like) and the first lever 9 (or the like) are moved, together, into the initial (circuit closed) position via a mechanism that couples their movements.
For example, this coupling mechanism automatically urges the first manual actuating member 9 toward its initial position when the second manual control member 8 is moved from its active position toward its rest position.
As a preference, the two control members 8, 9 can be manipulated with a single hand (in the direction of full opening and/or in the direction of closing of the circuit).
As illustrated in the example of
In this way, the two valve shutters 6, 7 can be controlled by the one same movement transmission mechanism and notably at least one same mobile pushrod 18, 13.
This movement transmission mechanism may effect a translational movement by two different travels, the one a short travel allowing a limited flow rate (second bore section S2), and the other a long travel allowing the full flow rate (first bore section S1).
Of course, the invention is not restricted to the example of the figures described hereinabove. The lever(s) mechanisms 8, 9 may be replaced by rotary handwheels or other mechanisms. For example, the cam or cams 14, 15 could be actuated by rotary handwheels.
The two travels of the movement transmission mechanism may be controlled by cams having axes of rotation of the levers 8, 9 that are identical (coincident) or distinct.
As a preference, the full (re-)closure of the two valve shutters 6, 7 may be brought about in a single gesture which allows the two valve shutters 6, 7 to be neutralized in the one same manual action.
For example, a mechanism for coupling the movement of the second manual control member 8 and the first manual control member 9 can be incorporated into the cams 14, 15 of the levers.
For example, a rod 21 attached to at least one cam 8 may be housed in at least one groove 10 formed in the other cam 15 and accommodating and guiding the rod 21.
Thus, the movement of the second lever 8 toward its rest position also causes the return of the other actuating lever 9 toward its locked position.
Conversely, when the first lever 9 has been positioned in its unlocked second position, the movement of the other lever 8 toward its active (for example raised) position may also cause the lever 8 to move (to be lifted up for example).
Of course, the invention is not restricted to the examples hereinabove. For example, the locking mechanism could be incorporated into the cams 14, 15 via a system of rods 21 and grooves of the same type as that of the coupling mechanism. Likewise, this locking mechanism for the control member 8 could be located elsewhere on the valve 1. In addition, this locking mechanism could be of the magnetic and/or pneumatic and/or electromechanical and/or hydraulic type,
It will therefore be appreciated that, while being simple and inexpensive in structure, the invention offers numerous advantages.
The valve 1 allows the users to open a gas cylinder or a collection (rack) of gas cylinders at high pressure (for example between 150 and 300 bar or more) progressively, reducing the rate at which any equipment positioned downstream of this valve becomes pressurized.
The valve 1 also affords safety against unwanted opening. Specifically, in the event of unwanted opening (first manual control member 9 actuated), a limited flow rate is released at the outlet and the releasing of the force on this first member 9 automatically re-closes the circuit 3.
It will be understood that many additional changes in the details, materials, steps and arrangement of parts, which have been herein described in order to explain the nature of the invention, may be made by those skilled in the art within the principle and scope of the invention as expressed in the appended claims. Thus, the present invention is not intended to be limited to the specific embodiments in the examples given above.
Number | Date | Country | Kind |
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1701024 | Oct 2017 | FR | national |
1701025 | Oct 2017 | FR | national |
This application is a 371 of International Application PCT/FR2018/052000, filed Aug. 2, 2018, which claims priority to French Patent Application Nos. 1701024 and 1701025, both filed Oct. 5, 2017, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/FR2018/052000 | 8/2/2018 | WO | 00 |