The invention relates to a hydraulic valve array according to the preamble of patent claim 1.
It is the known standard of such valve arrays (e.g.: instructions by the Company SAUER DANFOSS, 11/2005, “PVED-CC Series 4 for PVG 32”, No. 157R9960, www.sauer-danfoss.com) to design the cabling to the respective valve electronics contained in the section with individual cables, where the respective actuator and/or sensor mechanism contained in the section is connected with plug-and-socket connectors. In a valve array with four sections, there are e.g. eight plug-and-socket connections and correspondingly many cable loops. According to a daisy chain method, the sections lying next to each other are each connected via the power supply loops and signal cable loops of a bus cable (CAN bus). Accordingly, at least two plug-and-socket connectors must be attached at each section. The costs for the preparation and attachment of the many cable loops and plug-and-socket connectors are high. However, the disadvantage that the plug-and-socket connectors require relatively much space that is hardly available especially in smaller designs is severe and complicates the attachment and removal of the plug-and-socket connectors. Moreover, there is a risk in that, for example in the field of mobile hydraulics, plug-and-socket connectors and/or cable loops between the pin-and-socket connectors are damaged or pulled off under severe operating conditions.
For industrial applications, it is common in interiors with stationary devices to lay bus lines for example as twin-wire coded cables. If above all a high degree of freedom to expand or restrict or remodel linked devices at any time in such factories is essential, a design of the cabling e.g. in the form of the so-called ASI bus system is established (information document NEXAN, SN 24017 of Jun. 14, 2007, “Energiebusleitung ASI mit Polyurethan-Mantel HI11Y-FL”). A comparable standard is at present not employed for hydraulic valve arrays due to completely different requirements and due to the not necessarily required degree of freedom to remodel, presumably also because standards established for hydraulic valve arrays proved of value and fears and prejudices in view of safety relevance existed.
Due to such prejudices in view of safety relevance, circulation valves are not integrated into the bus system of valve arrays but controlled separately from the bus system to create redundancy that serves safety. Circulation valves are used to quickly remove the high pressure of up to several hundred bars from the system in case of conditions of hydraulic systems that threaten safety.
One example of a hydraulic system that uses a valve array and a circulation valve is shown in
As can be seen in
A recommendation for the electric control of such a hydraulic circuit which meets safety-relevant requirements is given in the BGIA report 2/2008 for the functional safety of machine controls by the “Berufsgenossenschaftliches Institut für Arbeitssicherheit BGIA” on page 130. The BGIA report shows as an example of a safety-related part of the control (safety related parts of control systems, SRP/CS), an earth-moving machinery control with bus system by means of which an unexpected start is to be prevented, i.e. unexpected movements of the equipment of earth-moving machinery are to be avoided. Signals for controlling the proportional multiway valve of valve section S2 run via the communication link B (bus line). For this, the signals are received by a controller μC2 with bus capability, interpreted and forwarded to the proportional solenoids m4 and m5 via a control line AC2 for controlling the multiway valve. In
For the overall control of the various components, a central control device C is used which communicates via the bus line B with all control electronics μC1, μC2, . . . , μCn to control valve sections. To ensure system safety, the monitoring sensors 71 and 72 are directly connected to the controller μC1 which controls the circulation valve 21, while the valve section controls μC2, . . . , μCn are bypassed. By this type of redundancy, the cabling efforts, however, become considerable as for the bus cabling, signal cable loops between all valve sections are required, and moreover extra cable loops between the control section of the circulation valve and the various measuring systems in the hydraulic system are required. In addition, power supply loops to the individual components are necessary.
A first facilitation of the cabling is suggested in the European patent application 07 022 710.3 (not yet published) of the Company HAWE Hydraulik SE. This is schematically shown in
The hydraulic valve array suggested in the patent application 07 022 710.3, however, does not provide any correspondingly contactable circulation valve section that can be structurally integrated into the array, due to the safety-related fears and prejudices as they have been described above.
The object underlying the invention is to provide a hydraulic valve array of the type mentioned in the beginning which is characterized by an inexpensive, space-saving, reliable and damage-resistant cabling, and into which a circulation valve can be integrated as independent modular valve section which comprises a connection compatible for inexpensive, space-saving, reliable and damage-resistant cabling.
The object is achieved with the features of claim 1.
Accordingly, a circulation valve section provided with an intelligent circulation valve control and functionally associated to the valve sections is structurally integrated into the hydraulic valve array, and the intelligent circulation valve control is connected to a communication bus cabling at least for communication with at least one valve section with a communication link.
Thereby, a flexible modular valve array system is provided which facilitates cabling to a circulation valve section without compromising its safety functions. Moreover, the structural integration of the circulation valve with other valve sections as well as the communication cabling permits a more closed system concept which is more flexible and easier to assemble, configure and maintain.
In one embodiment according to claim 2, the circulation valve section can be actuated directly or via the intelligent circulation valve control additionally independent of the communication link with the communication bus cabling. By the additional option to actuate the circulation valve independently of the communication link, the safety function of the circulation valve section is improved.
In a further embodiment according to claim 3, the intelligent circulation valve control comprises at least one processor. By the processor, the circulation valve section can be more flexibly adapted to system designs, it becomes more independent of the complete system and safer as additional electronic safety and control functions can also be subsequently installed in terms of software.
In another embodiment according to claim 4, the communication bus cabling and the communication link correspond to a CAN bus specification. The CAN bus is a wide-spread industrial standard and ensures compatibility and the keeping of safety functions in combinations of components of different manufacturers. System maintenance and configuration is also facilitated in standardized components.
In a further embodiment according to claim 5, the intelligent circulation valve control is designed such that it processes the signals on the communication bus cabling and uses them for controlling the circulation valve section. In this embodiment, the intelligent circulation valve control monitors the communication on the communication bus cabling and on the basis of the communication decides whether the system is getting into a safety-relevant critical state to optionally remove the pressure from the system.
In another embodiment according to claim 6, at least one of the valve sections is equipped with a processor which controls a valve section or a group of valve sections. By the processor, the corresponding valve section can be more flexibly adapted to system designs, it becomes more independent of the complete system and safer as additional electronic control functions can also be subsequently installed in terms of software.
In an embodiment according to claim 7, the central control device is connected to the communication bus cabling, and the circulation valve section can also be actuated independent of signals from the central control device on the communication bus link, preferably by a system or load pressure controller or an emergency stop switch, preferably via a hard wiring to an actuator of the circulation valve section bypassing the processor. In this embodiment, the intelligent circulation valve control is separate from the central control device and controllable independently of it, whereby redundancy and thus also safety are increased.
In a further embodiment according to claim 8, the intelligent circulation valve control is designed such that it is used at the communication bus cabling as the central control device for a hydraulic system with the hydraulic valve array. As the intelligence of the intelligent circulation valve control can also be used for higher-order control functions, a resource-efficient realization of a complete hydraulic system can be achieved with this embodiment.
In another embodiment according to claim 9, a circulation valve of the circulation valve section comprises a proportional solenoid as actuator. By this, the circulation valve section can more flexibly react to failures, e.g. by not lowering the pressure in the system to zero but only to a suited lowered value which is sufficient, for example, to prevent an undesired dangerous movement of a hydraulic consumer, for example a swivel arm.
In a further embodiment according to claim 10, the actuator of the circulation valve of the circulation valve section is supplied with current in normal operation, so that the circulation valve supply pressure for consumers connected to the valve sections is forwarded, and in a state where the actuator is not supplied with current, a spring adjusts the circulation valve such that the circulation valve supply pressure is lead into a reservoir. This circuitry of the circulation valve has the advantage that, in case of a mains failure, the spring automatically adjusts the circulation valve to the position in which the pump pressure is lead into the reservoir and the system is thus relieved from pressure.
In a further embodiment according to claim 11, the hydraulic valve array furthermore comprises position or pressure sensors connected to the communication bus cabling. The position or pressure sensors act as further safety means by which the state of the hydraulic system is monitored to optionally switch it off.
In an embodiment according to claim 12, the position or/and pressure sensors comprise control and/or evaluation sensor electronics which are connected to the communication bus cabling. Thereby, cumbersome cross cabling is omitted and the assembly and maintenance of the system is facilitated.
In an embodiment according to claim 13, the position or/and pressure sensors are directly connected to the intelligent circulation valve control, functionally associated to the circulation valve section or even incorporated in the same. To increase redundancy and thus improve the system safety, the position or/and pressure sensors can be directly connected to the intelligent circulation valve control, so that the intelligent circulation valve control receives information on the system state despite a failure of the bus system.
In a further embodiment according to claim 14, as at least one further section structurally integrated in the valve array, a wireless function control and/or monitoring section is provided and connected to the communication bus cabling with the communication link. Thereby, the flexibility of the valve array is considerably increased as not only external computers can be cordlessly incorporated as control device, but also sensors and valves can be wirelessly incorporated at regions which are difficult to access.
In still another embodiment according to claim 15, the communication bus cabling comprises at least one cable continuously extending via a housing of the sensor/valve electronics and the intelligent circulation valve control, a contact link without plug with at least one contact mandrel per wire of the cable which is force-fit pressed into the cable is provided between the cable and the sensor/valve electronics or the intelligent circulation valve control, respectively, the contact link comprises a cover with a positioning seat for the cable which covers the cable and which can be attached onto the housing of the sensor/valve electronics or the intelligent circulation valve control by force-fit and pressing, and the at least one contact mandrel is arranged in at least one socket installed in a passage of the housing of the sensor/valve electronics or the intelligent circulation valve control and projects outwards from the housing transversely to the direction of extension of the cable into the positioning seat and is connected in the housing to at least one printed circuit board of the sensor/valve electronics or the intelligent circulation valve control attached to the socket.
With this embodiment, simple contacting between the valve sections and the bus cabling is achieved, whereby in particular assembly is facilitated and expensive plug-and-socket connections can be omitted.
With reference to the drawings, embodiments of the invention will be illustrated. It is shown by:
It should be noted that in the figures and in the description, reference numeral K designates a communication bus cabling, and reference numeral B designates a communication link. The two designations have been introduced to distinguish between various abstraction levels. Communication bus cabling K means the hardware design of the cabling, i.e. position, thickness, material, mounting, etc. of the cabling, Communication link B means the higher-order abstraction level, i.e. the signal level, bus protocols, timing, etc. on the communication cabling K. In the figures, this is clarified by the communication bus being designated with reference numeral B in the electro-fluidic circuit diagrams to allow for the higher abstraction level, and in the technical cross-sectional drawings 6 and 7, the bus cabling is designated with reference numeral K.
Some important aspects of the present invention will now be illustrated with reference to
In
As each module, valve section 20, S2, sensor section Sn, or wireless communication section S0, can have its own processor μC1, μC2, μCn, it is possible to program each section as master of the complete bus system or as control of a part of the bus system with corresponding sections. However, an independent computer module which functions as higher-order and central control device can also be connected to the bus system. Ideally, the intelligent circulation valve control μC1 can be used as central control device as the intelligent circulation valve control μC1 must detect and evaluate all safety-relevant sensory data of the hydraulic system to possibly induce a pressure relieve of the system.
To clarify the modular character of the present invention, a cross-section through a valve section Sx, as it is already indicated in
The design of the valve section shown in
In
Optionally, a multi-wire cable, for example a flat ribbon cable, which can also have an asymmetrical design to prevent incorrect assembly, can be used to provide additional lines for connections of individual sensors or individual sensor or valve electronics to the intelligent circulation valve control μC1 as integral component of the communication bus cabling.
Number | Date | Country | Kind |
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09 005 477.6 | Apr 2009 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/002359 | 4/16/2010 | WO | 00 | 12/12/2011 |