Not Applicable
Not Applicable
1. Field of the Invention
The present invention relates to hydraulic valves for operating wheel brakes on a vehicle, such as aircraft, and more particularly to such hydraulic valves for use in anti-skid braking systems.
2. Description of the Related Art
Aircraft incorporate a hydraulic braking system which activates brakes attached to the wheels to slow or stop the aircraft while on the runway or taxiway. To activate the aircraft brakes, the pilot presses a brake pedal which is mechanically linked to a brake valve that controls the flow of hydraulic fluid from a supply line. A pump draws fluid from a reservoir, commonly called a tank, and feeds that fluid under pressure into the supply line. The action of the foot pedal opens the brake valve causing the pressurized fluid to flow through an anti-skid valve to a hydraulic cylinder that activates the wheel brakes.
One or more sensors detect when the wheels stop turning as occurs when they lock in a skid. The sensor signal indicating brake lockage is applied to an electronic controller which responds by activating the anti-skid valve to terminate the flow of pressurized fluid to the wheel brakes. Activation of the anti-skid valve releases the pressure applied to the wheel brakes, thereby allowing the wheels to turn. The wheels are allowed to turn briefly which motion is indicated by the sensor signal to the electronic controller. The electronic controller then responds by deactivating the anti-skid valve to once again apply pressurized fluid from the brake valve to the wheel brakes to slow the aircraft. The activation cycle of the anti-skid valve repeats if the brakes become locked again.
Various types of anti-skid valves have been developed. U.S. Pat. No. 4,251,115 discloses a type of valve that has a metering valve comprising a valve spool which moves within a bore to selectively connect the brake line to either the brake valve outlet or a return line to the reservoir. The valve spool normally is in a position where the brake line is connected to the outlet of the brake valve outlet. During a skid the valve spool moves to another position at which pressure in the wheel brakes is released to the return line. The position of the valve spool is controlled by pressure applied to one end by an electrically operated servo valve. The servo valve has a flapper which is activated by an electromagnetic field that alternately opens a pair of nozzles which connect the end of the valve spool to either the brake valve outlet or the return line. Operation of the servo valve modulates the pressure acting on the valve spool and thus the pressure applied to the brake cylinders. This type of valve provides separate nozzles for the return line and the supply line with the flapper moving to a first position which opens one of the nozzles and closes the other or to a second position in which the open and close nozzles are reversed. Movement of the flapper encounters resistance when the chamber within which the flapper is located is at a high system pressure as occurs when the nozzle for the brake valve is open.
A hydraulic valve for an antiskid braking system comprises a body with a supply port, return port, and a brake port for connection to the wheel brake. The body further includes a bore, a first chamber and a control chamber, A supply passage couples the supply port to the first chamber, a return passage couples the return port to both the bore and the control chamber, a brake passage extends between the brake port and the bore, and a brake actuator passage opening into the bore to introduce pressurized fluid for activating the wheel brake.
A valve spool, with a first end and a second end, is slideably received within the bore. In a first position, the valve spool couples the brake actuator passage to the brake passage, and in a second position, the return passage is coupled to the brake passage. The position of the valve spool is determined by pressures in the first chamber and the second chamber which produce forces that respectively act on the first end and second ends of the valve spool.
An orifice provides a first fluid path between the supply passage and a second chamber located in the bore at the second end of the valve spool. A servo valve controls fluid flow between the second chamber and the control chamber. Preferably a nozzle has an inlet connected to the second chamber and an outlet that opens into the control chamber. The servo valve has a flapper which selectively engages and disengages the outlet to control flow of fluid through the nozzle.
With initial reference to
One or more speed sensors 26 produce electrical signals that indicate the rotational speed of the aircraft wheels 24. These signals are applied as inputs to an electronic controller 28 of a type that is conventionally used in anti-skid braking systems.
The electronic controller 28 responds to the wheel speed signals by activating the anti-skid valve 20 when those signals indicate that a wheel has stopped turning as occurs during a skid. Activation of the anti-skid valve 20 disconnects the wheel brakes 22 from the relatively high pressure at the output of the brake valve 14 and connects the wheel brakes to a return line 30 that leads to the fluid reservoir 32 of the anti-skid braking system 10. This switching by the anti-skid valve 20 releases the relatively high pressure applied previously to the wheel brakes thereby enabling the locked wheel 24 to turn once again, which terminates the skid condition. As is standard practice for anti-skid controllers 28, once the wheels have allowed to turn a predefined amount, the anti-skid valve 20 is deactivated to apply the pressurized fluid from the brake valve 14 to the wheel brakes 22. This general operation of the anti-skid braking system 10 is well known and has generally been used on aircraft and other types of vehicles.
A bias piston 50 engages a first end 49 of the valve spool 46 in response to pressure within the first chamber 52. A coil spring 56, located in a spring cavity 55 formed in the bore 44, tends to bias the valve spool 46 into a position wherein the central recess 48 creates a path between the brake passage 68 and the brake actuator passage 72. A bleeder passage 57 extends through the valve spool 46 from the spring cavity 55 to a cavity created by the recess 48. The bleeder passage 57 allows fluid to flow between those two cavities so that the pressure from the wheel brakes 22 is applied to the end 49 of the valve spool 46.
The supply port 54 is coupled by an orifice 60 to an intermediate passage 61 which opens into a second chamber 62 defined in the bore 44 at a second end 64 of the valve spool 46. As will be described, pressure within the second chamber 62 exerts a force on the second end 64 of the valve spool. The intermediate passage 61 also extends to the inlet of a nozzle 78 which has an outlet that opens into a control chamber 80. The return passage 76 opens directly into the control chamber 80. Alternatively, a separate passage from the intermediate passage 61 may be used to connect the second chamber 62 to the nozzle.
An unbalanced, nozzle-flapper servo valve 82 is provided to control the flow of fluid from the nozzle 78 into the control chamber 80. The servo valve 82 has a pair of electromagnetic coils 84 within which an armature 86 is located. A flapper 89 projects from the armature 86 into the control chamber 80 and is adjacent the outlet of the nozzle 78. As will be described, activation and deactivation of the electromagnetic coils 84 causes the armature to rotate about a pivot point 88 which moves the flapper against and away from the outlet at the tip of the nozzle 78. That motion opens and closes the nozzle. The nozzle tip thereby forms a valve seat which the flapper 89 engages to terminate fluid flow from the intermediate passage 61 into the control chamber 80. It should be understood that other types of electrically controlled valve mechanisms may be employed to control that flow.
Although the valve body 42 is shown as a single piece, it should be understood that it could be fabricated in two or more sections that either abut one another or are connected by hydraulic lines. Therefore, as used herein, the term “body” encompasses not only a single piece housing, but also a plurality of housings that contain the various elements of the anti-skid valve 20. It also will be apparent to one skilled in the art, that the components of the brake valve 14 and the anti-skid valve 20 can be combined into the same housing.
With reference to
If at this time the speed sensor 26 detects that the wheel brakes 22 become locked, the electronic controller 28 activates the servo valve 82. That activation drives the flapper 89 against the outlet of the nozzle 78 in
As is conventional practice, the electronic controller 28 permits a given amount of wheel motion to occur, after which the servo valve 82 is deactivated to open the outlet of the nozzle 78. This action causes pressure within the second chamber 62 to decrease which results in the valve spool 46 returning to the first position at which the wheel brakes 22 again are activated.
In order for proper anti-skid operation, the pressure at the supply port 54 must be greater than the pressure at the brake valve port 70. Otherwise the valve spool 46 will be held in the position illustrated in
An orifice 106 couples the supply port 92 to a second chamber 108 in the bore at the second end of the valve spool 102. An intermediate passage 109 is provided which conveys fluid from the second chamber 108 through a nozzle 110 into a control chamber 112. A servo valve 114 similar to the one described previously with respect to
With this second anti-skid valve 90, when the pilot depresses the brake pedal 12, thereby opening the brake valve 14 in
When the electronic controller 28 detects that the signal from the speed sensor 26 indicates that a wheel 24 has locked, the controller activates the servo valve 114, driving the flapper 116 against the outlet of the nozzle 110 and terminating fluid flow through the nozzle. Thereafter pressure in the second chamber 108 increases to equal pressure in the supply passage 94 and the first chamber 96. This equalized pressure operating on the larger surface of the valve spool 102 in the second chamber 108 drives the valve spool to the right in
After momentarily allowing the wheels of the aircraft to turn, the electronic controller 28 once again deactivates the servo valve 114 to enable fluid flow through the nozzle 110, creating a pressure differential between the two chambers 96 and 108. This results in the valve spool 102 returning to the first position at which the wheel brakes are again activated. This cycle can repeat as long as the electronic controller 28 continues to detect locking of the wheel brakes 22.
With reference to
The third anti-skid valve 130 utilizes the greater pressure at either the supply port 54 or the brake valve port 70 to operate the valve spool 46. Because the supply port pressure acts on the larger surface area of the pressure compensation piston 134 than the surface area of the valve spool 132 to which the brake valve port pressure is applied, the third anti-skid valve 130 functions properly even when pressure at the supply port 54 is less than the brake valve output pressure. The valve spool and pressure compensation piston arrangement can be used in the first and second anti-ski valves 40 and 90 to ensure proper operation in the event that the supply port 54 is less than the brake valve port pressure. Except for this pressure compensation feature, the operation of the third anti-skid valve 130 is the same as that described previously with respect to the first anti-skid valve 40 in
Although the aircraft industry historically has utilized hydromechanical control systems to operate various components on the aircraft, there is a present trend toward electrohydraulic systems, commonly referred to as “fly-by-wire” systems. With electrohydraulic systems, the pilot operates an input device that generates an electrical signal which is used to control motion of an associated aircraft component.
The details of the anti-skid valve 148 for the fly-by-wire braking system 140 are shown in
An orifice 178 provides a path for fluid to flow between the supply port 162 and a second chamber 180 within the bore 170 at the opposite side of the valve spool 172 from the bias piston 174. The second chamber 180 is connected through a nozzle 182 to a control chamber 184 in the body 160. The control chamber 184 is coupled to a return port 186 in the body by a return passage 188 which also opens into the bore 170. A brake passage 190 extends between the bore 170 and a brake port 192 of the anti-skid valve 148.
A servo valve 194, identical to the servo valves in the other embodiments of the anti-skid valve, is connected to the body 160 and has an armature 196 from which a flapper 198 projects into the control chamber 184. In the normal state of the anti-skid valve 148, the flapper 198 is spaced from the outlet of the nozzle 182 so that fluid can flow there through.
This normal state of the anti-skid valve 148 occurs when the pilot of the aircraft does not desire to activate the wheel brakes 154. Because the nozzle opens the second chamber 180 to the low pressure return port 186, the second chamber is at a lower pressure than the first chamber 166. As a consequence, the bias piston 174 and the spring one 176 exert a greater force on the respective end of the valve spool 172 than the force exerted on the other end by pressure in the second chamber 180. This results in the valve spool 172 being in the illustrated first position at which the opening the brake actuator passage 168 into the bore 170 is blocked and a path exists between the brake passage 190 connected the wheel brakes 154 and the return passage 188 leading to the hydraulic reservoir 159. This latter path creates a relatively low pressure within the wheel brakes 154 so that the brakes disengage, allowing the aircraft wheels 156 to turn freely.
To operate the wheel brakes 154, the pilot depresses the brake pedal 142 which results in a brake activation signal being sent to the electronic controller 146. In response to this signal, the electronic controller 146 operates the servo valve 194 of the anti-skid valve 148. When activated, the servo valve 194 moves its flapper 198 against the outlet of the nozzle 182, thereby terminating the fluid flow through the nozzle. This allows the pressure within the second chamber 180 to increase until it equals the pressure in the first chamber 166 at the opposite end of the bore 170. With these pressures equalized, the large surface area of the valve spool 172 in the second chamber 180 produces a greater force acting on that end of the valve spool than the combined forces of the bias piston 174 and the spring 176 at the opposite spool end. As a result, the valve spool 172 moves toward the left in
This state of the anti-skid valve 148 continues as long as the pilot is depressing the brake pedal 142 and brake locking does not occur. When either of those conditions exists, the electronic controller 146 de-energizes the servo valve 194 allowing the flapper 198 to move away from the outlet of the nozzle 182. That action reduces the pressure within the second chamber 180 to below the pressure in the first chamber 166 which as described previously, causes the valve spool 172 to move to the position shown in
The foregoing description was primarily directed to a preferred embodiment of the invention. Although some attention was given to various alternatives within the scope of the invention, it is anticipated that one skilled in the art will likely realize additional alternatives that are now apparent from disclosure of embodiments of the invention. For example, the present anti-skid valve may be used on other types of vehicles than just aircraft. Accordingly, the scope of the invention should be determined from the following claims and not limited by the above disclosure.