The disclosure relates to the field of oil and gas extraction.
A well (e.g., an oil well or a gas well) is provided with a wellhead to interface the well with drilling, measurement, and/or extraction equipment. The wellhead may be fitted with a valve for regulating flow within the well. The valve may also be used to control access to the well for tools such as extraction tools, measurement tools, and the like. The tools may be provided with communication cables and/or recovery cables for communicating with and/or recovering the tool. Such tools may access the well by passing through the valve, when open.
It can be difficult to determine whether a valve is obstructed because it is not possible to determine, precisely, the position of each of the various tools and other objects which may be in the wellhead with respect to each of the valves. As such, in many circumstances, it may be difficult to determine whether it is safe to operate the valve because it is not known whether something is obstructing the valve. In some circumstances, users/control systems responsible for operating the tool, and users/control systems responsible for operating the valve may not be in communication with each other. This also makes it difficult to determine whether it is safe to operate the valve because a position of the tool, even if known, may not be communicated to the user/control system for operating the valve.
Closure of one of the valves when the valve is obstructed may lead to damage of the valve and/or damage of anything which is located within the valve as the valve moves to its closed position. Damage to the valve may cause leaks of oil or gas from the well. In addition, if a tool is within the valve as the valve is closing, the tool may become damaged. Communication cables and recovery cables of a tool may be particularly susceptible to damage. If a communication cable or recovery cable is within the valve when the valve is closed, the cable may be severed, causing the tool and a part of the cable to fall into the well. As a result, the tool and the part of the cable may become stuck in the well and require recovery. Recovery of items from the well may be difficult.
Against this background, there is provided a valve assembly for a wellhead, the valve assembly including a channel extending between a first end and a second end; a valve having a valve closed position in which the channel is blocked and a valve open position in which the channel is unblocked; a flap arrangement having a flap closed position, the flap arrangement being configured to: displace from the flap closed position in an event of obstruction of the channel; and return to the flap closed position on removal of obstruction from the channel; and a sensor, configured to determine an indication of obstruction of the channel by determining whether the flap arrangement is in the flap closed position.
By providing a sensor that determines an indication of obstruction based on whether the flap arrangement is in the flap closed position, it is possible to determine with improved reliability whether the valve is obstructed. As such, the likelihood of moving the valve to the valve closed position when the valve is obstructed is reduced. This reduces the risk of damage to the valve, which reduces the risk of an oil or gas leak. It also reduces the risk of damage to whatever may be obstructing the valve, which in turn reduces the risk that, for example, a tool will become severed and fall into the well.
A specific embodiment of the disclosure will now be described, by way of example only, with reference to the accompanying drawings in which:
According to an embodiment of this disclosure, there is provided a valve assembly for a wellhead. The valve assembly includes a channel, a valve, a flap arrangement, and a sensor. By determining if the flap arrangement has been displaced from a flap closed position, the sensor can determine an indication of obstruction of the channel. Based on the indication of obstruction, operation of the valve in an event of obstruction can be avoided.
The channel extends between a first end and a second end of the valve assembly. The valve has a valve closed position in which the channel is blocked and a valve open position in which the channel is unblocked. The flap arrangement is displaced from the flap closed position in an event of obstruction of the channel and returns to the flap closed position on removal of obstruction of the channel. As such, displacement of the flap arrangement from the flap closed position may be used to determine if the channel is obstructed. The sensor is configured to determine if the flap arrangement is displaced from the flap closed position. Based on whether the flap arrangement is displaced from the flap closed position, the sensor can determine an indication of obstruction of the channel. This is useful because, if the indication of obstruction shows the channel is obstructed, operation of the valve may be avoided.
The valve assembly may further comprise a valve actuation assembly configured to actuate the valve between the valve open and valve closed position. In some embodiments, the valve actuation assembly may be prevented from actuating the valve in response to the indication of obstruction if the indication of obstruction is set to indicate that the channel is obstructed.
The channel may be obstructed by a tool. The tool may comprise a tool end and cabling, the cabling being provided for one or more of communicating with the tool end and/or recovering the tool end. With the tool in use, a sub-section of the tool may extend between the first end and the second end of the channel. Examples of tools may include wireline and/or sandline. Moving the valve assembly to the valve closed position when the channel is obstructed by the tool may cause damage to the valve and/or the tool. For example, the cabling may be severed by moving the valve to the valve closed position. How this can be avoided by embodiments of the present disclosure will now be explained.
With the tool not in use, the channel would not be obstructed by the tool, and the flap arrangement would be in the flap closed position. Based on the flap arrangement being in the flap closed position, the indication of obstruction may be set to indicate that the channel is not obstructed.
If the tool is introduced into the channel, for example by passing the tool through the channel between the first end and the second end, the channel may become obstructed by the tool, and the flap arrangement would be displaced from the flap closed position. Based on the flap arrangement being displaced from the flap closed position, the indication of obstruction may be set to indicate that the channel is obstructed.
If the tool remains present in the channel, the channel may continue to be obstructed by the tool, and the flap arrangement may continue to be displaced from the flap closed position. Based on the flap arrangement being displaced from the flap closed position, the indication of obstruction may be set to indicate that the channel is obstructed.
If the tool is removed from the channel, the channel would not be obstructed by the tool, and the flap arrangement may return to the flap closed position. Based on the flap arrangement being in the flap closed position, the indication of obstruction may be set to indicate that the channel is not obstructed.
In this way, the determinations by the sensor based on the displacement of the flap arrangement may be used to indicate whether the channel is obstructed. As such, it is possible to use the indication of obstruction to avoid operating the valve when the channel is obstructed. Any obstruction may be detected provided the obstruction displaces the flap arrangement from the closed position.
The valve assembly 110 includes a first end of the valve assembly 402 which may be configured to permit entry of a tool (the tool is not shown in
An example of the valve assembly 110 according to an embodiment of this disclosure is shown in
The valve assembly 110 further comprises a sensor, which in some embodiments comprises an electrical circuit 450, e.g. as shown in
The conducting portion of the flap arrangement may be configured such that, in the flap closed position, the conducting portion of the flap arrangement completes the electrical circuit 450.
Therefore, if the flap arrangement 412 is displaced from the flap closed position, the electrical circuit 450 may be broken, meaning no current may flow in the electrical circuit 450. If the flap arrangement is in the flap closed position, the electrical circuit 450 is complete meaning a current may flow in the electrical circuit 450.
The flap arrangement 412 may be biased to the flap closed position by a biasing element, such as a spring. For example, the hinge 411 may comprise the biasing element. As such, if the flap arrangement 412 is displaced from the flap closed position in the event of obstruction, the biasing element causes the flap arrangement 412 to return to the flap closed position once the obstruction is removed.
In some embodiments, the flap arrangement 412 has a total cross-sectional area which covers an entire cross section of the channel 208 when the flap arrangement 412 is in the flap closed position. As such, if the tool 501 is moved between the first end 402 and second end 204, the tool 501 must displace the flap 406 from the flap closed position in order to move through the channel 208.
The sensor may determine whether the flap arrangement 412 is in the flap closed position based on the current flow in the electrical circuit 450. In an event that current flow is detected, the indication of obstruction may be set to indicate that the channel 208 is not obstructed. In an event that current flow is not detected, the indication of obstruction may be set to indicate that the channel 208 is obstructed.
To detect the current flow, the sensor may comprise an electrical sensor such as a current sensor, a voltage sensor, a resistance sensor and/or the like configured to determine an electrical parameter such as a current value, a voltage value, a resistance value, and/or the like. The electrical parameter may depend on whether the electrical circuit 450 is broken. For example, the current value may be determined by a current sensor to be zero in an event that the electrical circuit 450 is broken and to be non-zero in an even that the electrical circuit 450 is connected.
In some embodiments, as shown in
The valve assembly may further comprise a valve actuation assembly 212 configured to actuate the valve between the valve open and valve closed position. As shown in
The sensor may comprise the linear variable differential transformer either instead of or in addition to the electrical circuit 450 described above. The linear variable differential transformer may be configured to measure the displacement of the flap 406 from the flap closed position. The sensor may be configured to determine whether the flap arrangement 412 is in the flap closed position based on the displacement of the flap 406 from the flap closed position. Embodiments of the valve assembly 110, wherein the sensor comprises the linear variable differential transformer will now be explained with reference to
The linear variable differential transformer 640 may be configured to be linearly displaced as the flap arrangement 412 is displaced from the flap closed position. The linear variable differential transformer 640 may comprise a housing 646, and a rod 644. The rod 644 may be configured to extend and retract from the housing 646. Thus, linear displacement of the linear variable differential transformer 640 may comprise an extension or a retraction of the rod 644. When retracted into the housing 646, the rod 644 may be in the rod retracted position. The housing 646 may comprise a biasing element, such a spring, configured to bias the rod 644 to the rod retracted position if no external force is applied to the rod 644. The linear variable differential transformer 640 may be configured to output an electrical signal, the electrical signal being indicative of a linear displacement of the linear variable differential transformer 640.
The linear variable differential transformer 640 may be configured to be linearly displaced as the flap arrangement 412 is displaced from the flap closed position.
An extension or retraction of the rod 644 may correspond directly with a rotation of the flap 406 about the hinge 411, such that a measurement of the linear displacement of the rod 644 may be used to measure the rotation of the flap 406 about the hinge 411.
The displacement of the flap 406 from the flap closed position may be based on the electrical signal. The electrical signal may be output by the linear variable differential transformer 640, the electrical signal being indicative of the linear displacement of the rod 644 from the rod retracted position. The linear variable differential transformer 640 may comprise a primary coil and two secondary coils. The primary coil may be configured to induce a voltage in each secondary coil. The primary coil may be powered by an AC power supply and configured to induce an alternating voltage in each secondary coil. The electrical signal may comprise a voltage difference between the secondary coils. As the rod 644 is linearly displaced, the primary coil is displaced with respect to each secondary coil. Because the voltage induced in each secondary coil depends on its distance from the primary coil, the voltage in each secondary coil depends on the displacement of the primary coil, which in turn depends on the linear displacement of the rod 644. The voltage difference between the secondary coils may be used to indicate the linear displacement of the rod 644.
The electrical signal may be proportional to the linear displacement of the rod 644 from the rod retracted position. An increase in the electrical signal may indicate that the rod 644 has been linearly displaced from the rod retracted position, while a decrease in the electrical signal may indicate that the rod 644 has been linearly displaced towards the rod retracted position. Because the rod 644 is connected to the flap 406, the electrical signal may also indicate the displacement of the flap arrangement 412 from the flap closed position.
The sensor is configured to determine the indication of obstruction based on whether the flap arrangement 412 is in the flap closed position, which if the sensor comprises the linear variable differential transformer 640, may be based on the electrical signal. If the electrical signal is above a threshold electrical signal, the indication of obstruction may be set to indicate that the channel may be obstructed. If the electrical signal is below the threshold electrical signal, the indication of obstruction may be set to indicate that the channel may not be obstructed.
In some embodiments, more than one linear variable differential transformer 640 may be associated with the flap 406, for example to provide back up linear variable differential transformers in an event that one of the linear variable differential transformers is inactivated.
In some embodiments, the flap arrangement may comprise more than one flap. In embodiments where the flap arrangement comprises more than one flap, the valve assembly 110 may be configured similarly to the embodiments described above in detail for a single flap.
In embodiments where the sensor comprises the electrical circuit 450, each flap 962, 964, 966 may comprise a conducting portion. For example, the first flap 962 may comprise a conducting portion of the first flap, the second flap 964 may comprise a conducting portion of the second flap, and the third flap 966 may comprise a conducting portion of the third flap. The conducting portion(s) of each flap, if the flap arrangement 912 is in the closed position, may together form the conducting portion of the flap arrangement. If any one of the flaps 962, 964, 966 is displaced from the respective flap closed position, the electrical circuit 450 may be broken.
In some embodiments the sensor may comprise more than one linear variable differential transformer. Each linear variable differential transformer 640 may be associated with one of the flaps 962, 964, 966. The sensor may be configured to determine whether the flap arrangement 912 is in the flap closed position based on an electrical signal from each linear variable differential transformer 640. If any of the flaps is displaced from the respective flap closed position, the indication of obstruction may be set to indicate the channel is obstructed. If the electrical signal from any of the linear variable differential transformers 640 is above a threshold electrical signal, the indication of obstruction may be set to indicate that the channel is obstructed. If the electrical signal is below the threshold electrical signal for each of the linear variable differential transformers 640, the indication of obstruction may be set to indicate that the channel is not obstructed.
In some embodiments, the valve assembly 110 may comprise a signal output device. The signal output device may comprise a data output terminal configured to output the indication of obstruction. In some embodiments, using the data output terminal, the sensor may output the indication of obstruction to a warning indicator comprising one or more of an alarm, a light, and/or a signal. The signal output device may output the indication of obstruction using the data output terminal to the warning indicator. The warning indicator may be activated in response to the indication of obstruction. For example, the warning indicator may be activated if the indication of obstruction is set to indicate that the channel is obstructed.
In some embodiments, using the data output terminal, the sensor may output the indication of obstruction to an interlock. The interlock may, if in an interlock activated state, be configured to prevent actuation of the valve. In the interlock activated state, the interlock may prevent actuation of the valve between the valve open position and the valve closed position. The interlock may prevent actuation of the valve by one or more (i) mechanically blocking or preventing movement of a valve actuator or (ii) electrically inactivating an electromechanical actuator. The interlock may be set to the interlock activated state in response to the indication of obstruction. For example, the interlock may be set to the interlock activated state if the indication of obstruction is set to indicate that the channel is obstructed.
In some embodiments, the valve assembly 110 may comprise a lubricant injector configured to displace debris (e.g. sand from the well) from the valve assembly 110. Debris may prevent the flap assembly from returning the flap closed position. As such, if sand is present, the indication of obstruction may be set to indicate that the channel 208 is obstructed. Thus, if sand is present, it may not be possible to determine, based on the indication of obstruction, if the tool 501 is in the channel 208. The lubricant injector may be used to inject lubricant into the valve assembly 110 to displace the debris. Following the lubricant injection, if the flap assembly 412, 912 returns to the flap closed position, the indication of obstruction may be set to indicate that the channel 208 is not obstructed. Following the lubricant injection, if the flap assembly 412, 912 does not return to the flap closed position, the indication of obstruction may be set to indicate that the channel 208 is obstructed.
In some embodiments, the flap arrangement 412, 912 may become damaged, for example by the debris, in such a way that the flap arrangement 412, 912 becomes obstructive to the channel 208. If the flap arrangement 412, 912 becomes damaged, it may be desirable to remove the flap arrangement 412, 912 from the channel 208 to prevent obstruction of the channel 208 and/or to repair the flap arrangement 412, 912. Therefore, in some embodiments, the valve assembly 110 may further comprises a mechanical override system to withdraw the flap arrangement 412, 912 from the channel 208.
In the field of oil and gas extraction, there is a need for systems and methods that enable operators to avoid closing a valve onto a tool or other object. Embodiments of the present disclosure provide a system that determines an indication of obstruction based on whether the flap arrangement is in the flap closed position. As such, the likelihood of moving the valve to the valve closed position when the valve is obstructed is reduced. This reduces the risk of damage to the valve, which reduces the risk of an oil or gas leak. It also reduces the risk of damage to whatever may be obstructing the valve, which in turn reduces the risk that, for example, a tool will become severed and fall into the well.