The invention relates to a valve bag according to the preamble of claim 1, a method for producing a valve bag according to the preamble of claim 11, and a system for producing a valve bag according to the preamble of claim 16.
Valve bags are those bags that are completely finished before filling and are filled subsequently via the valve so that no subsequent sealing of the bag is necessary. Such bags can be filled especially quickly and efficiently in filling machines. Filling materials in this case are often powdery materials such as, for example, construction materials, particularly cement.
The filling material is often placed into the bag, particularly blown in, while mixing with air. Thus, it must be possible to vent the bag.
The present invention relates to those valve bags described at the start comprising a first and a second wall, which are connected to one another through side edges or side folds. Bottoms, by means of which both walls are likewise connected to one another, are provided at the ends. The walls terminate the bag interior, along with the bottoms and optionally along with the side folds.
The valve is arranged in one of the bottoms; this bottom can thus he characterized as a valve bottom. The other bottom is completely closed, i.e.., the bag interior is not accessible from the exterior by means of said bottom. This bottom can also be characterized as a valve-free bottom. Because the bag is vertically suspended and/or placed upright during filling, at least, wherein the valve bottom is located on the upper end, the end of the bag comprising the valve bottom can simply be characterized as “top” or “upper end.” Accordingly, the second end is the “lower” or the “lower end.”
In order to enable filling with simultaneous venting, venting openings are provided in the first and/or in the second wall.
A challenge is always providing high venting capacity but also designing the bag such that no filling material can escape through the venting openings, on one hand, and that no moisture can penetrate the bag interior, on the other hand. This is because escaping filling material leads to product loss or even may be hazardous to the health of persons who are wearing such filled bags for example, depending on the type of filling material. Moisture penetrating the bag interior may make the filling material unusable over the long term.
The object of the present invention is thus to propose a common bag and a production method for such bag which provides improved retention of filling material despite the large venting capacity required. Furthermore, improved protection against moisture is desirable.
The object is achieved by means of the features mentioned in the preamble of claim 1 with the addition of the features listed in the characterizing portion of claim 1.
Accordingly, a provision is that at least one channel is provided on the outside of at least one wall, said channel covering the venting openings and being formed at least by two parallel fastening strips and by a cover strip, the cover strip likewise comprising venting openings, and wherein the shortest path between the parallel fastening strips along the cover strip is longer than the shortest path along the at least one wall.
A channel is formed which covers the venting openings by means of a cover strip, which is arranged on the outside of at least one wall, and at least two fastening strips, with which the cover strip is attached to the wall. Thus, the air, which is placed into the bag interior with the filling material, can initially escape into the channel.
According to the invention, it is now further provided that the shortest path between the parallel fastening strips, that is the path transverse to the fastening strips, along the cover strip is longer than the shortest path along the at least one wall. This means that the cover strip is placed sloppily between the fastening strips when the area of the wall lies flatly between the fastening strips. This means that the wall may form a cavity even with the flatly lying area of the wall. It is advantageous in this case that the air can flow into this cavity via the venting holes even when the wall is bulging outward during the filling process. Furthermore, it is advantageous for the cavity and/or the channel to accommodate and store a lot of air from the interior in a short time and to discharge it, again, preferably to the environment, over a longer period of time. Due to the accommodation of a large quantity of air in the cavity, quick venting is ensured, wherein a small quantity of filling material may definitely also reach the cavity. However, a discharging of filling material to the environment is prevented. Particularly with slow escaping of the air to the environment, no filling material is carried along with it.
The same effect can be achieved with an invention alternative, in which the cover strip and/or the parallel fastening strips consist of expandable material. A cover strip with an expandable material can be used instead of a sloppy cover strip. Instead of this or in addition, at least one of the fastening strips may comprise an expandable material. An expandable material in this case may be elastic or deformable, for example extendable, as is known, for example, with films, which may be elongated with the effect of force. Due to the air escaping from the bag interior through the venting holes, the cover strip and/or the fastening strips can then be expanded such that the channel may have an enlarged volume compared to the starting condition. This again ensures that a large volume of air can be discharged from the bag interior in a short time.
In the first invention alternative, the cover strip may comprise a u-shaped fold at at least one of the fastening strips in order to store the still instilled bag flat, i.e., be folded so that its folded exterior is attached to the wall with the fastening strip. This achieves that the fastening strip can bulge out in a simple manner without its material being excessively stressed. In order to achieve the same effect, the cover strip may comprise a z-fold.
The valve bag according to the invention may comprise paper but also a material made of one or more plastics. Plastics in this case may be a foil web but also a web made of small plastic strips, particularly those plastic strips comprising an elongated polyolefin. A plastic in terms of the invention may also be a nonwoven material. The aforementioned materials may also be combined. Thus, for example, a wall of the bag may comprise two layers, wherein one layer consists of paper and the other layer consists of a plastic. The aforementioned materials may also be laminated or coated in some other manner. The cover strip in this case may consist of the same material or the same materials as the bag but may also consist of at least one material different therefrom.
The cover strip may he a separate strip, which is preferably extended in the longitudinal direction of the bag. The cover strip preferably extends over the entire longitudinal extension of the bag.
The fastening strips may be adhesive strips such as, for example, cold adhesive, hot-melt or dispersion, or extrusion strips. Particularly extrusion strips or, in other words, extrusion longitudinal weld seams offer advantages, because they are economical. However, a fastening strip may also be a joining strip, in which the wall and the cover strip are connected to one another by means of welding or sealing, particularly by means of ultrasound, infrared, or hot air welding or sealing.
The cover strip may be a separate workpiece. Alternatively or in addition, the cover strip may be an area of at least one wall which covers another area of the wall. Such a coverage area may be established through forming a tube made of a flat strip material very simply and efficiently. In this manner, the walls and the cover strip are formed as a single piece. The overlapping part then only needs to be attached to two or more fastening strips, which extend parallel to one another but are spaced apart in the transverse direction, in order to form the aforementioned channel.
It is advantageous when the bag according to the invention has a venting capacity of at least 5 m3/h, particularly at least 10 m3/h. This venting capacity relates to air but does not deviate significantly for other gases.
In a preferred embodiment of the invention, a provision is that the shortest path between the parallel fastening strips is at least 3% longer along the cover strip than the shortest path along the at least one wall. In this case, a sufficient storage device is provided for the air escaping from the bag interior, wherein the sloppiness of the cover strip is simultaneously kept small. This helps to prevent damage, particularly to the cover strip. A further provision is that the shortest path between the parallel fastening strips is at most 20%, particularly at most 10%, longer along the cover strip than the shortest path along the at least one wall.
In an advantageous further development of the invention, a layer made of a filter material is provided within the channel. Said filter material is used as an additional filter in order to again reduce the discharge of filling material to the environment. In particular, the filter material has small pores which provide air permeability but block filling material particles and dust from the path. Preferably, the filter material is attached to the cover strip, wherein the filter material preferably covers all venting openings of the cover strip, which are described in more detail below. The potential ways of fastening the filter material to the cover strip may be the same as those for attaching the cover strip to the wall. At least one fastening strip for the filter material in this case can coincide with a fastening strip for the cover strip. However, it is preferable for the fastening strips for the filter material to be spaced apart from the fastening strips for the cover strip, because the production of the bag is simpler, in that case. The filter material in this case may be paper or plastics, wherein they are present particularly as a nonwoven.
In another preferred embodiment of the invention, the bag interior is provided with at least one layer made of a filter material, wherein the filter material covers the venting openings here as well. The filter material may be the same filter material as has been described in connection with the cover strip. The attachment types may also be the same. Alternatively, the filter material may replace the venting openings. In other words, the at least one wall may comprise a recess in areas, which is then completely covered by the filter material.
In an advantageous embodiment of the invention, the air permeability of the venting openings in the at least one wall is greater than the air permeability of the cover strip. Essentially, even in connection with all of the previously and subsequently described features and properties of the invention, it is also possible for the cover strip to be free of venting openings and that instead the fastening strips have gaps through which the air can flow. A combination of both of the aforementioned venting options, however, is also conceivable. If the cover strip has a lower air permeability, particularly if a slow escaping of air into the environment is possible, the escaping of filling material is again reduced. A micro- or nano-perforation of the cover strip is advantageous in this context. In doing so, micro-perforations, for example with a density of from 10 to 30, particularly 13, venting openings per cubic centimeter (cm3), and nano-perforations, for example with a density of from 50 to 100, particularly 64, venting openings per cubic centimeter (cm3) can be differentiated from one another. The perforations can be created, for example, with essentially conical needles or with essentially cylindrical needles. The venting openings in this case are preferably small enough such that no moisture from the exterior can enter the bag and/or the channel. This is normally the case when the venting openings are less than 0.8 mm in diameter.
In a preferred embodiment of the embodiment, the venting openings of the at least one wall are spaced apart from the venting openings of the cover strip, in the longitudinal direction of the bag. This distance is preferably at least one third the height of the bag. In doing so, it is advantageous when the air from the bag interior has to travel a lengthened path in order to reach the environment. This causes moisture that could penetrate the channel not to reach the bag interior or at least to do so very slowly.
In general, the venting openings can be formed as holes or as slits. Holes in this case are often created with needles while slits can often be created with blades. In an advantageous embodiment, the slits are provided in the at least one wall in order to provide a significant venting capacity. The vending capacity can be again increased when at least two slits are at an angle to one another, particularly at a right angle (90°). The length of the slits in this case is preferably between 1 mm and 30 mm
In an advantageous embodiment of the invention, a provision is that the venting openings in the at least one wall are spaced no more than half a bag length, particularly no more than one-third the bag length, especially preferably one-fourth the bag length away from the valve bottom. In this manner, the air, which is placed in the bag interior during filling, can escape in the upper area without hindrance. Only once the filling is almost complete does the filling material level reach these venting openings. A very high venting capacity is ensured over practically the entire filling process in this manner.
It is advantageous when the venting openings of the cover strip are spaced no more than half a bag length, particularly no more than one-third the bag length, and especially preferably one-fourth the bag length away from the valve-free bottom. In this manner, good protection from penetrating moisture is achieved, because any penetrating moisture must travel a long way to reach the interior of the bag. In this context it should be mentioned that the surface of the bag, which is equipped with venting openings, is no more than 15% of the total surface of the bag.
It is further preferable when the valve bottom comprises two bottom flaps, wherein the first bottom flap comprises parts of the cover strip, wherein, when viewed from the exterior, the second bottom flap covers the first bottom flap at least partially. This prevents moisture from reaching the channel via the bottom flap and from there reaching the bag interior, in the short path, via the venting openings in the at least one wall. Thus, moisture protection is increased.
It is also advantageous when the valve-free bottom comprises two flaps, wherein the first bottom flap comprises parts of the cover strip, wherein, when viewed from the exterior of the bag, the first bottom flap covers the second bottom flap at least partially. This can prevent moisture, which penetrates through the venting openings into the channel, from reaching the bag interior, in a short path, via the bottom flap. Thus, moisture protection is increased.
The moisture protection can he further improved when at least one bottom is covered with a bottom cover from the exterior and/or with an inner latch from the bag interior.
The aforementioned object is also achieved by means of a method according to claim 11.
The method according to the invention starts with a method for producing a valve bag, in which
The aforementioned object is achieved according to the invention in that at least one cover strip is created on the first or the second wall, with which the venting holes are covered, wherein the cover strip is equipped with at least one fold extending in the longitudinal direction.
The same advantages are achieved with this method as have been previously described in connection with a bag according to the invention.
Thus, in order to produce a bag, with which at least one channel is provided on the outside of at least one wall, said channel covering the venting openings and being formed at least by two parallel fastening strips and by a cover strip, the cover strip likewise comprising venting openings, and wherein the shortest path between the parallel fastening strips along the cover strip is longer than the shortest path along the at least one wall, the cover strip is equipped with at least one fold extending in the longitudinal direction. This is, for example, the edge of the cover strip, which is folded once so that the edge area is then formed in double layers. The folded edge is preferably attached to the wall with the fastening strip.
In another embodiment, the cover strip is equipped with two folds, wherein the two fold directions extend opposite one another. This results in a z-fold. This means that the cover strip has three layers in the area of the fold.
The aforementioned folds are preferably created by guide sheets, along which the flat strip transported by a transport device, such as transport rollers, is moved. Pre-fold rollers and/or press-on rollers, with which the edge of the fold is pre-folded and/or the resulting fold edge is again fixed in position, are provided as well.
In another embodiment, the two aforementioned embodiments of the method according to the invention may be combined with one another.
In a preferred embodiment of the invention, venting holes are placed in the flat strip before it is processed into a tube. The placement of venting holes is very simple at this point.
This can take place, for example, using a roller, the outer periphery of which is equipped with needles and/or blades.
In an advantageous embodiment of the invention, the flat strip and the cover strip are connected to each other, particularly also before tube formation. In other words, the cover strip is a component of the flat strip and forms its actual functionality after the tube formation in that it is attached to the wall by means of two fastening strips.
In another advantageous design of the invention, a filter material is placed on the flat strip and/or on the cover strip and attached there. Preferably, the filter material is present as a strip and is unwound from a roller and applied. The fastening preferably takes place with a dispersion adhesive, with a cold adhesive, or with a hot-melt adhesive. It is advantageous in this case when the filter material is applied to the flat strip before a tube is formed from the flat strip. In this case, the placement and attaching of the filter material is particularly simple.
The aforementioned object is also achieved by means of a system for producing valve bags according to claim 16.
The system according to the invention starts with a system for producing valve bags, comprising:
In order to achieve the aforementioned object, it is provided according to the invention
Further advantages, features, and details of the invention result from the subsequent description, in which various exemplary embodiments are explained in detail with reference to the figures. In doing so, the features mentioned in the claims and in the description may each individually be essential to the invention per se or for any combinations of features mentioned. Within the scope of the entire disclosure, the features, details, and advantages, which are described in connection with the method according to the invention, obviously also apply in connection with the valve bag according to the invention and vice versa, so that reference is always made or can be made mutually regarding the disclosure for the individual aspects of the invention. The features, details, and advantages, which are described in connection with the system according to the invention, also apply in connection with the valve bag according to the invention and/or the method according to the invention and vice versa such that a mutual reference is also possible here. In addition, features, which are described or have been described in connection with other features, may also be features according to the invention, including independently of these other features alone or in combination with any other features, such that mutual reference can be made to these feature combinations. The individual figures show the following:
The fastening strip 9 functions to delimit the cover strip 11 from h area 7 of the front wall 5.
A filter material 18, which is attached to the cover strip by means of two fastening strips 19, is preferably provided on the surface of the cover strip 11 facing the channel.
In the embodiment from
The features of the exemplary embodiments according to
In contrast with the exemplary embodiments according to
The venting openings 12 can be placed in the flat strip 50 in the same manner. In this case however, a roller 51 is shown with which individual, short sections are created in the flat strip 50. The circumferential surface 52 of the roller 51 is provided with blades 53 for this, wherein every two adjacent blades form an angle to one another, particularly a right angle. An actuating mechanism, which places the roller in contact with the flat strip in cycles, may be provided as well for the roller 51. The actuating mechanism for the roller 51 functions independently of the actuating mechanism mentioned in the previous paragraph, because the venting openings, 12 and 7, are preferably placed offset in transport direction of the flat strip.
After placement of venting holes 17 and before or after the placement of venting holes 12, the flat strip 50 is provided with a filter material 55, which is attached to the flat strip 50. Said filter material may be applied to the flat strip in the form of a strip. To this end, the filter material may be provided as a roller and be unrolled within a roll-off device. In order to attach the filter material, a provision may be that the filter material is provided with two lateral adhesive strips in its roller form. It is advantageous, however, when two adhesive tracks 56, 57 are applied to the flat strip and/or to the strip-shaped filter material, wherein the venting openings 17 lie completely within said adhesive tracks. The adhesive tracks may comprise a dispersion adhesive, a hot-melt adhesive, or a cold adhesive; however, they may also comprise an extrudate. In the latter case, plastic in an extruder is transitioned to a melt form and applied as tracks through tubes in this form. Directly after application of the adhesive tracks, the fiat strip and the strip-shaped filter material are combined, which is indicated by arrows 58, and pressed together, for example by means of a pair of pressing rollers, and optionally cooled as well.
In another embodiment, the filter material 55 may also be applied to the flat strip in form of slips, wherein the filter material should be dimensioned such that it completely covers the venting openings 17 concentrated on a section of surface. In order to provide the filter material in form of slips, prefabricated slips can be used. However, it is preferable when the filter material is present in roller form and is separated into slips by means of a separating tool, for example a cutting tool. Adhesive tracks are then preferably applied to the flat strip 50, wherein a circumferential adhesive track is created so that the air, which should go through the filter material, cannot escape through a gap in the adhesive track.
The described procedures for applying filter material may also be used when the venting openings 12 are to be covered with a filter material.
The non-visible bottom 107 is formed similarly to bottom 102; however, a valve 108 is placed on one of the two bottom triangles and fastened there, before folding of side latches 104 and 105, such that the side latches are folded by means of the valve. Alternatively, a valve slip can be placed on one of the bottom triangles and fastened there, said valve slip forming the valve 108 by means of the folding of the side latches. The optional bottom cover sheet is subsequently connected only with the valve and not with the bottom triangle underneath. The valve 108 ensures access from the environment to the bag interior and thus offers the option of filling the bag with filling material from the outside. In one further development of the shown embodiment, a provision is that the valve 108 is formed to be sealable in order to reduce the penetration of moisture and the escaping of parts of the filling material after filling, during subsequent storage. With reference to valve 108, the bottom 107 can be characterized as a valve bottom, while bottom 102 can be characterized as a valve-free bottom.
It is further discernible that the second wall 5 continues into side latch 104, which is preferably folded via side latch 105. The advantages of this embodiment are explained below in connection with
Conversely, a provision is that venting openings 17 are arranged closer to the valve bottom than venting openings 12. Preferably, the distance between the venting openings 12 and the bottom 107 is no more than one-third, preferably no more than one-fourth, particularly one-fifth the entire bag length L.
The valve bottom 107 comprises side latches 109 and 110, wherein side latch 109 is form similarly to side latch 105. Accordingly, side latch 110 is formed analogously to side latch 104. In contrast to bottom 102, the side latch 110 is initially folded with bottom 107, i.e., it is enclosed. Side latch 109 consequently forms the external latch. Because the valve 108 is additionally arranged underneath side latch 110 and, at least during filling, the individual layers of the side latches are pressed together, part of the filling material is prevented from reaching the channel 16.
1 Valve bag
2 First wall
3 Side edge
4 Side edge
5 Second wall
6 First area
7 Second area
8 Edge
9 Fastening strip
10 Surface
11 Cover strip
12 Venting holes
13 Edge
14 Fastening strip
15 u-shaped fold
16 Channel
17 Venting opening
18 Filter material
19 Fastening strip
20
21 z-shaped fold
22 Fastening strip
23 First sub-channel
24 Second sub-channel
50 Flat strip
51 Roller
52 Circumferential surface
53 Blade
55 Filter material
56 Adhesive track
57 Adhesive track
58 Arrow
101 Valve bag
102 Bottom
103 Bottom triangle
104 Side latch
105 Side latch
106 Bottom cover sheet
107 Nonvisible bottom
108 Valve
109 Side latch
110 Side latch
L Bag length
Number | Date | Country | Kind |
---|---|---|---|
102016218626.4 | Sep 2016 | DE | national |
102016220428.9 | Oct 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2017/074538 | 9/27/2017 | WO | 00 |