Valve control apparatus

Information

  • Patent Grant
  • 6314926
  • Patent Number
    6,314,926
  • Date Filed
    Monday, May 24, 1999
    25 years ago
  • Date Issued
    Tuesday, November 13, 2001
    23 years ago
Abstract
A valve control apparatus is provided for an internal combustion engine having a valve and a camshaft. The camshaft has an axis of rotation, a first lobe and a second lobe adjacent to the first lobe. The second lobe is angularly spaced-apart about the axis from the first lobe. The apparatus includes a follower operatively engagable with the camshaft and the valve. The follower has a first operational mode where the first lobe operatively engages the follower on each revolution of the camshaft to open the valve a first time on each revolution. There is a mechanism for selectively putting the follower in a second operational mode where the second lobe operatively engages the follower to open the valve a second time on each revolution of the camshaft. The mechanism puts the follower in the second operational mode on each revolution of the camshaft before the second lobe is fully aligned with the follower. The mechanism returns the follower to the first mode after the valve is opened by the second lobe and before the first lobe fully operatively engages the follower. Maximum opening and closing of the valve by the first lobe is thereby unaffected when the mechanism selectively puts the follower in the second operational mode.
Description




BACKGROUND OF THE INVENTION




This invention relates to the valve control apparatuses and, in particular, to valve control apparatuses for diesel engine compression release brakes.




Compression release brakes are used to slow diesel powered vehicles such as large tractor trailer units. These brakes work by releasing compressed gases from each cylinder near top dead center of each compression stroke. This removes the rebound effect whereby the compressed gases would tend to drive the piston downwardly and thereby counter the braking effect otherwise created when the pistons compress gases during the compression stroke. Engine brakes are normally operated when a vehicle is coasting downhill and the fuel supply to the engine has been cut off. Wear on the wheel brakes is reduced since an engine brake significantly reduces the braking contribution required from the wheel brakes.




At least one exhaust valve on each cylinder is cracked open just before top dead center of each compression stroke when the brake is operational. Some mechanism must be provided, therefore, to open each exhaust valve twice during each engine cycle. The normal exhaust valve opening occurs during the exhaust stroke when the piston is moving upwardly towards the cylinder head. The second exhaust valve opening occurs during braking operation near the top dead center position at the end of the compression stroke. Various mechanisms have been devised to selectively crack open each exhaust valve the second time during each engine cycle. In many engines, for example, a fuel injector mechanism is used to crack open each exhaust valve at the required time. However such a mechanism is not available, nor suitable for all types of engines. Accordingly, alternative mechanisms have been devised.




U.S. Pat. Nos. 5,537,976 and 5,680,841, both to Hu, disclose the concept of providing a hydraulic linkage between the camshaft and the exhaust valves. The camshaft has two lobes for each exhaust valve, a first of the lobes opening each exhaust valve normally during the exhaust stroke. The system employs a cam follower hydraulically connected to each exhaust valve. Clearance between the cam follower and the camshaft is effectively changed whereby a second cam lobe, smaller than the first lobe, actuates the valve during brake operation.




One problem with such prior art engine brakes is that the normal operation of the exhaust valve is affected during brake operation. Clearance between the cam follower and camshaft is effectively reduced during brake operation. This means that the first lobe on the camshaft opens the exhaust valve further than normal for the exhaust stroke during exhaust brake operation. In some cases it is necessary to provide recesses in the pistons so that the exhaust valves do not strike the pistons when the brake is operational. These recesses, and the abnormally extended exhaust valves, interfere with optimal engine design from the point of view of other considerations such as emission controls.




Another problem with such prior art engine brakes is that the exhaust valve overlap at top dead center is increased during brake operation. This means that exhaust gas energy is lost from the exhaust manifold to the inlet stroke of the cylinder. Recovering the lost energy would be beneficial in order to drive the turbocharger to supercharge the compression stroke.




It is an object of the invention to provide an improved valve control apparatus which overcomes the disadvantages associated with the prior art.




It is also an object of the invention to provide an improved valve control apparatus which allows a camshaft to selectively open each exhaust valve near top dead center of each compression stroke, for engine braking purposes, without interfering with normal maximum lift and closing of each exhaust valve on each exhaust stroke.




Is a further object of the invention to provide an improved valve control apparatus which is rugged and economical in construction and reliable during operation.




SUMMARY OF THE INVENTION




There is provided, according to one aspect of the invention, a valve control apparatus for an internal combustion engine having a valve and a camshaft. The camshaft has an axis of rotation, a first lobe and a second lobe. The second lobe is angularly spaced-apart about the axis from the first lobe. The first lobe extends further from the axis of rotation than the second lobe. The apparatus includes a follower which is operatively engagable with the camshaft and the valve. The follower is positioned to operatively engage the first lobe on each revolution of the camshaft and to open the valve a first time on each revolution of the camshaft. There is a mechanism for selectively changing clearance operatively between the follower and at least one of the camshaft and the valve. The mechanism selectively reduces the clearance on each revolution of the camshaft after the valve is opened by the first lobe. The follower operatively engages the second lobe and opens the valve a second time on each revolution of the camshaft when the clearance is so reduced. The mechanism increases the clearance on each revolution of the camshaft during the opening of the valve the first time and removes the clearance before the valve is opened by the second lobe.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a side view, partly in section, of a fragment of a diesel engine including two exhaust valves of one cylinder thereof, a camshaft and an exhaust valve opening mechanism including a valve control mechanism, according to an embodiment of the invention, shown at the position before the start of engine braking;





FIG. 2

is a top plan view thereof, also showing two intake valves of the one cylinder of

FIG. 1

, the intake valve opening mechanism and the fuel injector actuating mechanism;





FIG. 3

is a view similar to

FIG. 1

near the top dead center of the compression stroke with the exhaust valves fully cracked open;





FIG. 4

is a graph which plots the lift of the exhaust valves against the crankshaft angle;





FIG. 5

is a view similar to

FIG. 1

, after the cracking open of the exhaust valves, as the exhaust valves begin to open on the normal exhaust stroke, and before resetting of the mechanism for the normal opening of the exhaust valves for the exhaust stroke;





FIG. 6

is a top plan view similar to

FIG. 4

, for the position of

FIG. 5

;





FIG. 7

is a view, similar to

FIG. 5

, showing the mechanism reset for the normal opening of the exhaust valves;





FIG. 8

is a view similar to

FIG. 6

, corresponding to the position of

FIG. 3

;





FIG. 9

is a view similar to

FIG. 2

of a first alternative embodiment of the invention;





FIG. 10

is a view, similar to

FIG. 1

, of the third alternative embodiment;





FIG. 11

is a view, similar to

FIG. 1

, of a second alternative embodiment;





FIG. 12

is a view, similar to

FIG. 2

, of the second alternative embodiment;





FIG. 13

is a view, similar to

FIG. 3

, of the second alternative embodiment; and





FIG. 14

is a view, similar to

FIG. 4

, of the second alternative embodiment.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring first to

FIGS. 1 and 2

, these show a fragment of a diesel engine


20


including a camshaft


22


, a pair of exhaust valves


24


and


26


, a cross head


28


extending across tops


30


and


32


of the two exhaust valves, a rocker arm


34


, rocker arm supports


36


and


37


and a rocker arm shaft


38


. The rocker arm includes a cam follower in the form of a roller


40


rotatably mounted on a shaft


42


. There is a valve set screw


44


threadedly received at end


46


of the rocker arm above cross head


28


. A lock nut


48


is threadedly received on the set screw adjacent the rocker arm. The set screw has a concave recess


50


at its lower end which contacts hemispherical fitting


52


on cross head


28


.




Referring to

FIG. 2

, there is a pair of intake valves


56


and


58


on the same cylinder of engine


20


as the exhaust valves


24


and


26


. These are also provided with a cross head


60


, a rocker arm


62


, a valve set screw


64


and a lock nut


66


. There is also a fuel injector


68


actuated in this example by another rocker arm


70


. The supports are provided with bolts


72


,


74


,


76


and


78


. As described thus far, the engine


20


is generally conventional. Camshaft


22


rotates in the direction of arrow


80


once for every two revolutions of the crankshaft (not shown) of the engine. A first lobe


23


is positioned in the conventional manner on camshaft


22


to open the exhaust valves


24


and


26


during the exhaust stroke of the particular cylinder of the engine where these valves are located. The lobe


23


contacts roller


40


and rotates rocker arm


34


in the direction indicated by arrow


86


, causing screw


44


to press downwardly on fitting


52


of the cross head and thus open the exhaust valves.




It is known to provide clearance in the exhaust valve opening mechanism. Generally this is accomplished by adjusting screw


44


to provide a specified gap between the bottom of the screw and the cross head. Lock nut


48


maintains the proper gap. The gap however could be considered as being between the camshaft and roller depending upon the position of the rocker arm. Likewise it is known to provide clearance or play in other ways between the camshaft and the exhaust valves such that there is no actual clearance between the roller and the camshaft or the screw


44


and fitting


52


. For example, hydraulic devices can replace the rocker arm and the clearance or play can simply be lost motion in the hydraulic mechanism. Thus, the term “clearance” between the camshaft, the rocker arm and the exhaust valves is used herein in the operative sense to mean some type of operative clearance or play in the system.




Engine


20


is somewhat unconventional in that camshaft


22


has a second lobe


25


located on the same portion of the camshaft as lobe


23


. In other words, lobes


23


and


25


are axially aligned along axis of rotation


90


of the camshaft in this embodiment, but are angularly spaced-apart about the axis. It may be seen that lobe


23


extends further from axis


90


than lobe


25


. The second lobe


25


is positioned to crack open the exhaust valves


24


and


26


near top dead center of the compression stroke to provide a compression release brake for the engine. When lobe


25


reaches roller


40


, the rocker arm rotates in the direction of arrow


86


, cracking open the exhaust valves.




It is neither appropriate, nor desirable to have an engine brake operate at all times. Clearly the exhaust valves should not be cracked open at top dead center of the compression stroke when the engine is providing power. The exhaust brake should only be operational, as discussed above, when the fuel supply to the engine is cut off and the vehicle is coasting. Thus there must be some mechanism for selectively engaging the roller


40


with lobe


25


during engine brake operation only. It is known in the prior art discussed above to provide variable effective clearance between the roller and camshaft for this purpose. During normal engine operation, the clearance is increased such that the roller


40


operatively contacts only lobe


23


during rotation of the camshaft, so the exhaust valves are opened only during the exhaust stroke. When the engine brake is operational, there is means for decreasing this clearance such that the lobe


25


operatively contacts the roller


40


, rotates the rocker arm in the direction of arrow


86


, and cracks open the exhaust valves near top dead center of each compression stroke.




However, there is a problem associated with prior art devices of this nature. When the clearance is so reduced, the exhaust valves


24


and


26


are opened further than normal during the exhaust stroke as the lobe


23


contacts the roller


40


. This conceivably could cause the exhaust valves to contact the piston, causing serious damage to the engine. One way of countering this problem has been to provide pockets in the pistons to give additional clearance for the exhaust valves. However this can be detrimental to engine operation since the flows of gases to and from the cylinder can be adversely affected by the pockets.




It is not only the degree of opening of the exhaust valves which poses problems. Reducing the clearance also affects exhaust valve timing. In particular, the exhaust valves stay open longer than normal, increasing overlap with the intake valves (when both valves are open simultaneously). This may cause more exhaust energy to be dumped into the intake system instead of, for example, being available to help drive the engine turbocharger.




Another problem associated with these prior art apparatuses is that their typical rocker arm ratio is too high. The rocker arm ratio is the amount of opening of the exhaust valves divided by the amount of lift provided by lobe


23


. A typical range of ratios in prior art devices would be 1.6-1.9:1. Such ratios increase loading on the camshaft. The loading is typically reduced by timing the opening of the exhaust valves early, resulting in weak engine braking.




Engine


20


optimizes the rocker arm ratio by achieving a rocker arm ratio more nearly approaching 1:1 in this preferred embodiment as may be seen with reference to FIG.


1


. The distance between adjusting screw


44


and rocker arm shaft


38


is almost the same as the distance between the rocker arm shaft and point of contact


41


between the camshaft and roller


40


. The lever arms are therefore more equal in length and the amount of lift at the camshaft nearly equals the amount of opening of the exhaust valves.




The engine also includes a valve control apparatus


100


which selectively reduces the operative clearance between the camshaft


22


and the exhaust valves


24


and


26


in order to operate the engine brake by cracking open the valves, near top dead center of the compression stroke, with lobe


25


of the camshaft. There is a solenoid valve


102


operatively connected to controls


104


. The controls are conventional and include a switch operatively associated with the throttle of the engine such that the brake is only operational when the throttle is closed. There is also a manual switch in the cab of the vehicle, allowing the operator to operate the engine brake when the vehicle is coasting downhill. The solenoid valve allows engine oil to enter a passageway


110


when the operator closes the switch and the valve opens.




Rocker arm


34


is unconventional in that it comprises a first portion


112


and a second portion


114


. Both portions are rotatably mounted on rocker arm shaft


38


as best shown in FIG.


1


. Portion


112


operatively contacts the camshaft


22


by means of roller


40


and portion


114


operatively contacts the exhaust valves via screw


44


, fitting


52


and cross head


28


. As discussed above, both portions have nearly the same effective length measured by the distance from the center of the rocker arm shaft to the point of contact with camshaft


22


and fitting


52


respectively, providing a rocker arm ratio of nearly 1:1 for this example of the invention.




There is a mechanism


130


for selectively changing the operative clearance between the camshaft and the valves. Normally the rocker arm


34


is in a first operational mode, illustrated in

FIG. 7

, where on each revolution of the camshaft the first lobe


23


only operatively contacts roller


40


, causing the valves


24


and


26


to open in the normal manner during the exhaust stroke only. The mechanism


130


can selectively put the rocker arm


34


in a second operational mode, illustrated in

FIGS. 1

,


3


and


5


, where, on each revolution of the camshaft, the roller


40


is lifted by the second lobe


25


to crack open the exhaust valves near top dead center of the compression stroke. This second mode is selected by opening solenoid valve


102


with controls


104


to provide engine oil to the passageway


110


extending through rocker arm support


36


from oil line


111


.




The adjusting mechanism


130


includes a hydraulic cylinder


132


with a piston


134


reciprocatingly received therein. There is a pin


136


extending through the cylinder and a bore


138


in the piston. The bore


138


is substantially wider than the pin, allowing for reciprocation of the piston in the cylinder, but limiting its movement.




As seen in

FIG. 7

, there is a first coil spring


140


biased between end


142


of the cylinder and recess


144


in the piston. The spring biases the piston to the right from the point of view of FIGS.


1


,


3


,


5


and


7


. There is a smaller coil spring


148


coaxially within spring


140


and biased between the recess


144


in the piston and a ball


150


. The spring biases the ball towards a position to close passageway


152


.




There is a second cylinder


160


, integral with cylinder


132


in this embodiment and located coaxially to the left thereof from the point of view of FIG.


7


. There is a second piston


162


in the cylinder having a stem


164


extending to the right, from the point of view of

FIGS. 1

,


3


,


5


and


7


, into the passageway


152


.




There is a further hydraulic passageway


170


which, from the point of view of

FIGS. 1

,


3


,


5


and


7


, extends downwardly through portion


112


of the rocker arm and then angles to the right to intersect with cylindrical bore


174


which receives the rocker arm shaft


38


. Passageway


110


in rocker arm support


36


and passageway


170


in portion


112


are both aligned with a passageway


113


in the rocker arm shaft


38


for the positions of the rocker arm portions illustrated in FIG.


1


and FIG.


7


. This allows oil to pass through the passageways


110


,


113


,


170


and


152


when the solenoid is open.




There is a chamber


180


formed in the cylinder


132


between the piston


134


and end


142


of the cylinder. Oil can pass from passageway


152


and into the chamber


180


, unseating ball


150


, when the rocker arm portions are in this position. The ball


150


acts as a check valve, trapping the oil within the chamber


180


. At the same time, the spring


140


biases the piston


134


to the right and against upward extension


190


on portion


114


of the rocker arm, to rotate the two portions


112


and


114


to the positions shown in

FIGS. 1

,


3


and


5


, with the piston


134


projecting outwardly from the cylinder


132


. The two portions of the rocker arm are thus moved away from each other and reduce operative clearance between the camshaft and the exhaust valves during brake operation.




Referring to

FIG. 5

, this shows a point after the lobe


25


has rotated past roller


40


, and before lobe


23


has completed the lifting of the rocker arm


34


to open the exhaust valves


24


and


26


for the exhaust stroke. There is another hydraulic passageway


200


.


1


in portion


112


of the rocker arm which becomes aligned with passageway


115


in the shaft which is connected to drain. This allows pressurized oil to flow through passageway


200


.


1


from chamber


204


of cylinder


160


, allowing spring


206


to move piston


162


to the right, from the point of view of

FIG. 5

, so stem


164


unseats ball


150


to the right, compressing spring


148


. The force of projection


190


on piston


134


, as the roller


40


rides up on lobe


23


, forces the piston


134


to the left, from the point of view of

FIG. 5

, dumping oil through passageways


152


,


170


,


113


and


110


back through the solenoid valve. Thus the two portions


112


and


114


of the rocker arm rotate closer together, increasing operative clearance between the exhaust valves and camshaft to the same amount as occurs when the engine brake is not operational.




Operation




To summarize the operation of each cylinder of engine


20


,

FIG. 1

is first referenced. This shows the position of camshaft


22


as the roller


40


on the rocker arm


34


is on the dwell surface


21


of the camshaft, with its second lobe


25


approaching. Solenoid valve


102


has been opened using the controls


104


. In this position passageways


110


and


170


in the rocker arm support and portion


112


of the rocker arm respectively are aligned with passageway


113


in shaft


38


such that engine oil is forced through passageway


152


, past ball


150


and into the chamber


180


when piston


134


is moved to the right under the action of spring


140


. The piston is prevented from moving to the left by the ball


150


which blocks the oil in the chamber


180


. Thus the two portions


114


and


112


of the rocker arm are rotated away from each other, increasing the gap


200


between them and decreasing the operative clearance between the roller


40


and camshaft such that the lobe


25


on the camshaft rotates the rocker arm clockwise cracking open the exhaust valves


24


and


26


, as shown in

FIG. 3

, as the roller rides up on lobe


25


.





FIG. 5

shows the position of the apparatus after lobe


25


has passed the roller


40


and the roller is riding up on lobe


23


. At this point passageway


200


.


1


in portion


112


of the rocker arm becomes aligned with passageway


115


in the shaft, which is connected to drain, allowing pressurized oil from chamber


204


of cylinder


160


to escape so spring


206


forces piston


162


to the right. This causes stem


164


to unseat ball


150


. As roller


40


begins to ride up on lobe


23


, portion


112


of the rocker arm is pushed upwardly by the camshaft, forcing projection


190


of portion


114


against piston


134


and forcing oil out from chamber


180


toward solenoid


102


through passageways


170


,


111


and


110


.




When the camshaft


22


has rotated such that the roller


40


is past the lobe


23


and is approaching lobe


25


, as shown in

FIG. 1

, passageway


200


.


1


is aligned with passageway


113


.


1


in shaft


38


. As seen, this receives oil from passageway


113


connected thereto. The hydraulic pressure pushes piston


162


to the left, along with stem


164


, from the point of view of FIG.


1


. Spring


148


, shown in

FIG. 7

, biases ball


150


to the left so it reseats itself Passageways


110


and


170


are both aligned with passageway


113


in shaft


38


in this position such that oil again fills chamber


180


in cylinder


132


as piston


134


is biased to the right by spring


140


. The oil is locked in chamber


180


by ball


150


so the portions


112


and


114


of the rocker arm are held in the relative position shown in

FIG. 5

with the gap


200


increased, and the operative clearance between the roller


40


and the camshaft


22


decreased, so lobe


25


again cracks open the exhaust valves as it reaches roller


40


.




Alternative Embodiments





FIG. 9

show an alternative embodiment which is generally similar to the previous embodiment and like parts have like numbers with the additional designation “0.1”. Like engine


20


, engine


20


.


1


has a camshaft


22


.


1


with two lobes


23


.


1


and


25


.


1


. Rocker arm


34


.


1


has two portions


112


.


1


and


114


.


1


. There is a piston


134


.


1


which contacts projection


190


.


1


of portion


114


.


1


. There is a ball


150


.


1


which normally seals passageway


170


.


1


against a back flow of oil from chamber


180


.


1


.




There is a passageway


350


which connects chamber


180


.


1


to chamber


352


in a cylinder


354


. There is a piston


356


, 0.225″ in diameter in this example, which slidingly extends through aperture


357


at end


359


of cylinder


354


. A larger diameter, tubular piston


358


, 0.250″ in diameter in this example, extends slidingly and sealingly through aperture


361


at opposite end


360


of the cylinder. There is a screw


380


with a nylon insert


381


on the end which provides resistance against the movement of piston


358


.




There is a larger diameter spring


371


pressing against the disk-shaped member


370


and which biases the piston assembly to the left, from the point of view of FIG.


10


. When chamber


180


.


1


is supplied with pressurized oil, as the lobe


25


.


1


approaches roller


40


.


1


, pistons


356


and


358


are moved to the right due to the larger diameter of piston


358


. This compresses spring


371


. The pressure builds up as the roller


40


.


1


rides up on the lobe, causing piston


358


to project outwardly beyond the right end of cylinder


354


from the point of view of FIG.


10


.




However, once the lobe


25


.


1


has caused the exhaust valves to crack open, the pressure in the engine cylinder rapidly drops due to the escape of the compressed gases through the exhaust valves. This reduces the pressure in cylinder


354


, causing larger spring


371


to force member


370


to the left against the pressure of smaller spring


373


, moving piston


356


to the left. However tubular piston


358


lags behind due to the resistance of nylon insert


381


pressing against the piston under the action of screw


380


. Member


370


therefore separates from the tubular piston


358


, allowing oil to escape from chamber


180


.


1


through the center of the tubular piston


358


and outwardly to the right from the point of view of FIG.


10


. Thus piston


134


.


1


is forced towards chamber


180


.


1


by projection


190


.


1


as the roller


40


.


1


starts to ride on lobe


23


.


1


, so the apparatus resumes its normal operational mode, equivalent to its position when the brake is not operational, prior to each exhaust stroke.





FIGS. 11-14

show another alternative embodiment wherein like parts have like numbers as in the previous embodiments with the additional designation “0.2”. In this example rocker arm


34


.


2


has only a single portion instead of the two portions of the previous embodiments. However, rocker arm


34


.


2


is unconventional in that includes a mobile hydraulic finger


201


, reciprocatingly received in a hydraulic cylinder


202


. The finger has a convex outer end


205


which contacts crosshead


28


.


2


. Rocker arm shaft


38


.


2


is provided with two passageways


210


and


212


, the former aligning with passageway


110


.


2


to provide pressurized oil via solenoid


102


.


2


. The latter is connected to drain.




There is a passageway


220


in the rocker arm equipped with a check valve


222


including a ball


224


biased against a seat


226


via spring


228


. There is another passageway


230


which intersects passageway


221


between the check valve and cylinder


202


.




As in the previous embodiments, lobe


25


.


2


serves to crack open the valves


24


.


2


and


26


.


2


near top dead center of the compression stroke.

FIG. 11

shows lobe


25


.


2


approaching roller


40


.


2


of the rocker arm. It may be seen that passageway


220


is connected to passageway


110


.


2


via passageway


210


in the rocker arm shaft and thereby receives pressurized boil oil which passes through check valve


222


to enter cylinder


202


and thereby extend finger


201


. The same time, passageway


230


is not aligned with the passageway


212


and thereby not connected to drain. Thus any oil entering cylinder


202


is trapped by the check valve and the nonalignment of passageway


230


with drain.




Referring to

FIG. 13

, this shows the valves


24


.


2


and


26


.


2


fully cracked open near top dead center of the compression stroke. This is achieved with finger


201


fully extended.




Referring to

FIG. 14

, this shows the position of the camshaft


22


.


2


after lobe


25


.


2


has rotated past roller


40


.


2


and as the roller begins to ride up on lobe


23


.


2


for normal opening of the valves for the exhaust stroke. In this position, passageway


230


becomes aligned with passageway


212


and, thereby, to drain. This allows oil from cylinder


202


drain outwardly from the cylinder through passageway


230


, thereby allowing finger


201


to retract until it contacts set screw


44


.


2


. This is the position for normal valve opening where the lash and amount of valve opening are dictated by the position of screw


44


.


2


.




It will be understood by someone skilled in the art that many of the details provided above are by way of example only and can be deleted or altered without departing from the scope of the invention as set out in the following claims.



Claims
  • 1. A valve control apparatus for an internal combustion engine having a valve and a camshaft, the camshaft having an axis of rotation, a first lobe and a second lobe, the second lobe being angularly spaced-apart about the axis from the fist lobe, the first lobe extending further from the axis of rotation than the second lobe, the apparatus comprising:a follower operatively engageable with the camshaft and the valve, the follower being positioned to operatively engage the first lobe on each revolution of the camshaft and thereby open said valve a first time on each revolution on the camshaft; and a mechanism for selectively changing operative clearance between the follower and at least one of the camshaft and the valve, the mechanism selectively reduces said clearance on each revolution of the camshaft, from a first clearance where the valve is opened by the first lobe, after the valve is opened by the first lobe, the follower operatively engaging the second lobe and opening the valve a second time on each revolution of the camshaft when the first clearance is so reduced, and said mechanism increasing the clearance to the first clearance on each revolution of the camshaft after the valve is opened the second time and before the valve is fully opened by the first lobe again.
  • 2. A valve control apparatus for an internal combustion engine having a valve and a camshaft, the camshaft having an axis of rotation, a first lobe and a second lobe, the second lobe being angularly spaced-apart about the axis from the first lobe, the apparatus comprising:a follower operatively engageable with the camshaft and the valve, the follower having a first operational mode where the first lobe operatively engages the follower on each revolution of the camshaft to open said valve a first time on each revolution on the camshaft and where the second lobe operatively clears the follower on each revolution of the camshaft without actuating said valve; and a mechanism for selectively putting the follower in a second operational mode where operative clearance between the follower and at least one of the camshaft and the valve is reduced, compared to the first mode, so the second lobe operatively engages the follower to open said valve a second time on each revolution of the camshaft, the second lobe clearing the follower during the first operational mode, the mechanism putting the follower in the second operational mode on each revolution of the camshaft before the second lobe rotates completely to alignment with the follower, the mechanism returning the follower to the first operational mode after the valve is opened by the second lobe and before the first lobe fully opens the valve, whereby maximum opening and normal closing of the valve by the first lobe is unaffected when the mechanism selectively puts the follower in the second operational mode.
  • 3. An apparatus as claimed in claim 2, wherein the follower is a rocker arm.
  • 4. An apparatus as claimed in claim 2, wherein the valve closes on each revolution of the camshaft after the first lobe passes the follower.
  • 5. An apparatus as claimed in claim 3, wherein the rocker arm has two portions, a first portion operatively contacting the camshaft and a second portion operatively contacting the valve.
  • 6. An apparatus as claimed in claim 5, wherein the mechanism for selectively putting the follower in the second operational mode includes a device for displacing the second portion of the follower relative to the first portion.
  • 7. An apparatus as claimed in claim 6, wherein the two portions of the rocker arm are pivotally mounted on a rocker arm shaft, said device relatively displacing the two portions of the rocker arm about said shaft.
  • 8. An apparatus as claimed in claim 6, wherein said device is a hydraulic device.
  • 9. An apparatus as claimed in claim 8, wherein said device includes a chamber for hydraulic fluid, said chamber being closed and full of hydraulic fluid in one said operational mode and being opened to allow a discharge of said hydraulic fluid in another said operational mode.
  • 10. An apparatus as claimed in claim 9, wherein said one mode is the second operational mode and said another mode is the first operational mode.
  • 11. An apparatus as claimed in claim 9, wherein the device includes a hydraulic cylinder and piston, the chamber communicating with the cylinder.
  • 12. An apparatus as claimed in claim 11, wherein the rocker arm shaft includes passageways to supply fluid to the chamber for the second operational mode and to drain fluid from the chamber for the first operational mode.
  • 13. An apparatus as claimed in claim 2, wherein the engine has an exhaust stroke and a compression stroke, the valve being an exhaust valve, the first lobe being positioned on the camshaft to open the exhaust valve on said exhaust stroke of the engine, the second lobe being positioned on the camshaft to open the exhaust valve near top dead center of the compression stroke, whereby the apparatus functions as a compression release brake.
  • 14. An apparatus as claimed in claim 3, wherein the rocker arm has an extendible hydraulic finger reciprocatingly received in a hydraulic cylinder, the finger operatively contacting the valve, the apparatus including means for supplying hydraulic fluid to the cylinder to extend the finger for the second operational mode and for draining hydraulic fluid from the cylinder for the first operational mode.
  • 15. An internal combustion apparatus comprising:an engine having a plurality of cylinders, each said cylinder having a valve; a camshaft, the camshaft having an axis of rotation, a first lobe and a second lobe, the second lobe being angularly spaced-apart about the axis from the first lobe; a follower operatively engageable with the camshaft and with the valve of said each cylinder, the follower having a first operational mode where the first lobe operatively engages the follower on each revolution of the camshaft to open said valve a first time and where the second lobe operatively clears the follower on each revolution of the camshaft without actuating said valve; and a mechanism for selectively putting the follower in a second operational mode where operative clearance between the follower and at least one of the camshaft and the valve is reduced, compared to the first mode, so the second lobe operatively engages the follower to open said valve a second time on each revolution of the camshaft, the mechanism putting the follower in the second operational mode on each revolution of the camshaft before the second lobe is fully aligned with the follower, the mechanism returning the follower to the first operational mode after the valve is opened by the second lobe and before the first lobe fully operatively engages the follower, whereby maximum opening and normal closing of the valve by the first lobe is unaffected when the mechanism selectively puts the follower in the second operational mode.
  • 16. An apparatus as claimed in claim 15, wherein the follower is a rocker arm.
  • 17. An apparatus as claimed in claim 15, wherein the valve closes on each revolution of the camshaft after the first lobe passes the follower.
  • 18. An apparatus as claimed in claim 16, wherein the rocker arm has two portions, a first portion operatively contacting the camshaft and a second portion operatively contacting the valve.
  • 19. An apparatus as claimed in claim 18, wherein the mechanism for selectively putting the follower in a second operational mode includes a device for displacing the second portion of the follower relative to the first portion.
  • 20. An apparatus as claimed in claim 19, wherein the two portions of the rocker arm are pivotally mounted on a rocker arm shaft, said device relatively displacing the two portions of the follower about said shaft.
  • 21. An apparatus as claimed in claim 19, wherein said device is a hydraulic device.
  • 22. An apparatus as claimed in claim 21, wherein said device includes a chamber for hydraulic fluid, said chamber being closed and full of hydraulic fluid in one said operational mode and being opened to allow a discharge of said hydraulic fluid in another said operational mode.
  • 23. An apparatus as claimed in claim 22, wherein said one mode is the second operational mode and said another mode is the first operational mode.
  • 24. An apparatus as claimed in claim 22, including passageways in the rocker arm shaft for supplying hydraulic fluid to the chamber for the second operational mode and for draining hydraulic fluid from the chamber for the first operational mode.
  • 25. An apparatus as claimed in claim 24, wherein the filling and draining of the chamber is actuated by rotation of the rocker arm about the rocker arm shaft.
  • 26. An apparatus as claimed in claim 16, wherein the mechanism includes a hydraulic finger on the rocker arm which operatively contacts said valve and means for supplying hydraulic fluid to the finger to extend the finger for the second operational mode and to drain hydraulic fluid from the finger for the first operational mode.
  • 27. An apparatus as claimed in claim 15, wherein the engine has an exhaust stroke and a compression stroke, the valve being an exhaust valve, the first lobe being positioned on the camshaft to open the exhaust valve on said exhaust stroke of the engine, the second lobe being positioned on the camshaft to open the exhaust valve near top dead center of the compression stroke, whereby the apparatus functions as a compression release brake.
  • 28. A method of controlling valve actuation for an internal combustion engine having a valve and a camshaft, the method comprising the steps of:providing a mechanism operatively connecting the valve and the camshaft; providing two lobes on the camshaft for said valve, a first said lobe operatively engaging the mechanism to open the valve a first time on each revolution of the camshaft; and selectively adjusting the mechanism a first time on each revolution of the camshaft, from a first position where the first lobe engages the mechanism, but a second lobe clears the mechanism after the first lobe passes the mechanism, so the mechanism engages the second said lobe to open the valve a second time on each revolution of the camshaft, and adjusting the mechanism a second time on each revolution of the camshaft, back to said first position, after the second lobe opens the valve so the maximum opening and normal closing of the valve by the first lobe is unaffected after the mechanism is selectively adjusted the first time.
  • 29. A method as claimed in claim 28, wherein the valve is an exhaust valve, the first lobe opening the valve on the exhaust stroke of the engine and the second lobe selectively opening the valve near top dead center of the compression stroke, thereby acting as a compression release brake.
  • 30. A method as claimed in claim 28, wherein the valve closes after the first lobe passes the mechanism.
  • 31. A method as claimed in claim 28, wherein the mechanism is selectively adjusted by hydraulic means.
  • 32. A method as claimed in claim 28, wherein the mechanism includes a rocker arm, the rocker arm having two portions, the mechanism being selectively adjusted by displacing the two portions of the rocker arm relative to each other.
  • 33. A method as claimed in claim 32, wherein the two portions of the rocker arm are each rotatable about a rocker arm shaft.
  • 34. A method as claimed in claim 28, wherein the mechanism includes a hydraulic cylinder and piston, the mechanism being selectively adjusted the first time by supplying hydraulic fluid to the cylinder and being selectively adjusted the second time by draining hydraulic fluid from the cylinder.
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