Information
-
Patent Grant
-
6314926
-
Patent Number
6,314,926
-
Date Filed
Monday, May 24, 199925 years ago
-
Date Issued
Tuesday, November 13, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Nguyen; Tu M.
Agents
- Liniak, Berenato, Longarce & White, LLC
-
CPC
-
US Classifications
Field of Search
US
- 123 9012
- 123 9016
- 123 9036
- 123 9043
- 123 9046
- 123 320
- 123 321
- 123 322
-
International Classifications
-
Abstract
A valve control apparatus is provided for an internal combustion engine having a valve and a camshaft. The camshaft has an axis of rotation, a first lobe and a second lobe adjacent to the first lobe. The second lobe is angularly spaced-apart about the axis from the first lobe. The apparatus includes a follower operatively engagable with the camshaft and the valve. The follower has a first operational mode where the first lobe operatively engages the follower on each revolution of the camshaft to open the valve a first time on each revolution. There is a mechanism for selectively putting the follower in a second operational mode where the second lobe operatively engages the follower to open the valve a second time on each revolution of the camshaft. The mechanism puts the follower in the second operational mode on each revolution of the camshaft before the second lobe is fully aligned with the follower. The mechanism returns the follower to the first mode after the valve is opened by the second lobe and before the first lobe fully operatively engages the follower. Maximum opening and closing of the valve by the first lobe is thereby unaffected when the mechanism selectively puts the follower in the second operational mode.
Description
BACKGROUND OF THE INVENTION
This invention relates to the valve control apparatuses and, in particular, to valve control apparatuses for diesel engine compression release brakes.
Compression release brakes are used to slow diesel powered vehicles such as large tractor trailer units. These brakes work by releasing compressed gases from each cylinder near top dead center of each compression stroke. This removes the rebound effect whereby the compressed gases would tend to drive the piston downwardly and thereby counter the braking effect otherwise created when the pistons compress gases during the compression stroke. Engine brakes are normally operated when a vehicle is coasting downhill and the fuel supply to the engine has been cut off. Wear on the wheel brakes is reduced since an engine brake significantly reduces the braking contribution required from the wheel brakes.
At least one exhaust valve on each cylinder is cracked open just before top dead center of each compression stroke when the brake is operational. Some mechanism must be provided, therefore, to open each exhaust valve twice during each engine cycle. The normal exhaust valve opening occurs during the exhaust stroke when the piston is moving upwardly towards the cylinder head. The second exhaust valve opening occurs during braking operation near the top dead center position at the end of the compression stroke. Various mechanisms have been devised to selectively crack open each exhaust valve the second time during each engine cycle. In many engines, for example, a fuel injector mechanism is used to crack open each exhaust valve at the required time. However such a mechanism is not available, nor suitable for all types of engines. Accordingly, alternative mechanisms have been devised.
U.S. Pat. Nos. 5,537,976 and 5,680,841, both to Hu, disclose the concept of providing a hydraulic linkage between the camshaft and the exhaust valves. The camshaft has two lobes for each exhaust valve, a first of the lobes opening each exhaust valve normally during the exhaust stroke. The system employs a cam follower hydraulically connected to each exhaust valve. Clearance between the cam follower and the camshaft is effectively changed whereby a second cam lobe, smaller than the first lobe, actuates the valve during brake operation.
One problem with such prior art engine brakes is that the normal operation of the exhaust valve is affected during brake operation. Clearance between the cam follower and camshaft is effectively reduced during brake operation. This means that the first lobe on the camshaft opens the exhaust valve further than normal for the exhaust stroke during exhaust brake operation. In some cases it is necessary to provide recesses in the pistons so that the exhaust valves do not strike the pistons when the brake is operational. These recesses, and the abnormally extended exhaust valves, interfere with optimal engine design from the point of view of other considerations such as emission controls.
Another problem with such prior art engine brakes is that the exhaust valve overlap at top dead center is increased during brake operation. This means that exhaust gas energy is lost from the exhaust manifold to the inlet stroke of the cylinder. Recovering the lost energy would be beneficial in order to drive the turbocharger to supercharge the compression stroke.
It is an object of the invention to provide an improved valve control apparatus which overcomes the disadvantages associated with the prior art.
It is also an object of the invention to provide an improved valve control apparatus which allows a camshaft to selectively open each exhaust valve near top dead center of each compression stroke, for engine braking purposes, without interfering with normal maximum lift and closing of each exhaust valve on each exhaust stroke.
Is a further object of the invention to provide an improved valve control apparatus which is rugged and economical in construction and reliable during operation.
SUMMARY OF THE INVENTION
There is provided, according to one aspect of the invention, a valve control apparatus for an internal combustion engine having a valve and a camshaft. The camshaft has an axis of rotation, a first lobe and a second lobe. The second lobe is angularly spaced-apart about the axis from the first lobe. The first lobe extends further from the axis of rotation than the second lobe. The apparatus includes a follower which is operatively engagable with the camshaft and the valve. The follower is positioned to operatively engage the first lobe on each revolution of the camshaft and to open the valve a first time on each revolution of the camshaft. There is a mechanism for selectively changing clearance operatively between the follower and at least one of the camshaft and the valve. The mechanism selectively reduces the clearance on each revolution of the camshaft after the valve is opened by the first lobe. The follower operatively engages the second lobe and opens the valve a second time on each revolution of the camshaft when the clearance is so reduced. The mechanism increases the clearance on each revolution of the camshaft during the opening of the valve the first time and removes the clearance before the valve is opened by the second lobe.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a side view, partly in section, of a fragment of a diesel engine including two exhaust valves of one cylinder thereof, a camshaft and an exhaust valve opening mechanism including a valve control mechanism, according to an embodiment of the invention, shown at the position before the start of engine braking;
FIG. 2
is a top plan view thereof, also showing two intake valves of the one cylinder of
FIG. 1
, the intake valve opening mechanism and the fuel injector actuating mechanism;
FIG. 3
is a view similar to
FIG. 1
near the top dead center of the compression stroke with the exhaust valves fully cracked open;
FIG. 4
is a graph which plots the lift of the exhaust valves against the crankshaft angle;
FIG. 5
is a view similar to
FIG. 1
, after the cracking open of the exhaust valves, as the exhaust valves begin to open on the normal exhaust stroke, and before resetting of the mechanism for the normal opening of the exhaust valves for the exhaust stroke;
FIG. 6
is a top plan view similar to
FIG. 4
, for the position of
FIG. 5
;
FIG. 7
is a view, similar to
FIG. 5
, showing the mechanism reset for the normal opening of the exhaust valves;
FIG. 8
is a view similar to
FIG. 6
, corresponding to the position of
FIG. 3
;
FIG. 9
is a view similar to
FIG. 2
of a first alternative embodiment of the invention;
FIG. 10
is a view, similar to
FIG. 1
, of the third alternative embodiment;
FIG. 11
is a view, similar to
FIG. 1
, of a second alternative embodiment;
FIG. 12
is a view, similar to
FIG. 2
, of the second alternative embodiment;
FIG. 13
is a view, similar to
FIG. 3
, of the second alternative embodiment; and
FIG. 14
is a view, similar to
FIG. 4
, of the second alternative embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring first to
FIGS. 1 and 2
, these show a fragment of a diesel engine
20
including a camshaft
22
, a pair of exhaust valves
24
and
26
, a cross head
28
extending across tops
30
and
32
of the two exhaust valves, a rocker arm
34
, rocker arm supports
36
and
37
and a rocker arm shaft
38
. The rocker arm includes a cam follower in the form of a roller
40
rotatably mounted on a shaft
42
. There is a valve set screw
44
threadedly received at end
46
of the rocker arm above cross head
28
. A lock nut
48
is threadedly received on the set screw adjacent the rocker arm. The set screw has a concave recess
50
at its lower end which contacts hemispherical fitting
52
on cross head
28
.
Referring to
FIG. 2
, there is a pair of intake valves
56
and
58
on the same cylinder of engine
20
as the exhaust valves
24
and
26
. These are also provided with a cross head
60
, a rocker arm
62
, a valve set screw
64
and a lock nut
66
. There is also a fuel injector
68
actuated in this example by another rocker arm
70
. The supports are provided with bolts
72
,
74
,
76
and
78
. As described thus far, the engine
20
is generally conventional. Camshaft
22
rotates in the direction of arrow
80
once for every two revolutions of the crankshaft (not shown) of the engine. A first lobe
23
is positioned in the conventional manner on camshaft
22
to open the exhaust valves
24
and
26
during the exhaust stroke of the particular cylinder of the engine where these valves are located. The lobe
23
contacts roller
40
and rotates rocker arm
34
in the direction indicated by arrow
86
, causing screw
44
to press downwardly on fitting
52
of the cross head and thus open the exhaust valves.
It is known to provide clearance in the exhaust valve opening mechanism. Generally this is accomplished by adjusting screw
44
to provide a specified gap between the bottom of the screw and the cross head. Lock nut
48
maintains the proper gap. The gap however could be considered as being between the camshaft and roller depending upon the position of the rocker arm. Likewise it is known to provide clearance or play in other ways between the camshaft and the exhaust valves such that there is no actual clearance between the roller and the camshaft or the screw
44
and fitting
52
. For example, hydraulic devices can replace the rocker arm and the clearance or play can simply be lost motion in the hydraulic mechanism. Thus, the term “clearance” between the camshaft, the rocker arm and the exhaust valves is used herein in the operative sense to mean some type of operative clearance or play in the system.
Engine
20
is somewhat unconventional in that camshaft
22
has a second lobe
25
located on the same portion of the camshaft as lobe
23
. In other words, lobes
23
and
25
are axially aligned along axis of rotation
90
of the camshaft in this embodiment, but are angularly spaced-apart about the axis. It may be seen that lobe
23
extends further from axis
90
than lobe
25
. The second lobe
25
is positioned to crack open the exhaust valves
24
and
26
near top dead center of the compression stroke to provide a compression release brake for the engine. When lobe
25
reaches roller
40
, the rocker arm rotates in the direction of arrow
86
, cracking open the exhaust valves.
It is neither appropriate, nor desirable to have an engine brake operate at all times. Clearly the exhaust valves should not be cracked open at top dead center of the compression stroke when the engine is providing power. The exhaust brake should only be operational, as discussed above, when the fuel supply to the engine is cut off and the vehicle is coasting. Thus there must be some mechanism for selectively engaging the roller
40
with lobe
25
during engine brake operation only. It is known in the prior art discussed above to provide variable effective clearance between the roller and camshaft for this purpose. During normal engine operation, the clearance is increased such that the roller
40
operatively contacts only lobe
23
during rotation of the camshaft, so the exhaust valves are opened only during the exhaust stroke. When the engine brake is operational, there is means for decreasing this clearance such that the lobe
25
operatively contacts the roller
40
, rotates the rocker arm in the direction of arrow
86
, and cracks open the exhaust valves near top dead center of each compression stroke.
However, there is a problem associated with prior art devices of this nature. When the clearance is so reduced, the exhaust valves
24
and
26
are opened further than normal during the exhaust stroke as the lobe
23
contacts the roller
40
. This conceivably could cause the exhaust valves to contact the piston, causing serious damage to the engine. One way of countering this problem has been to provide pockets in the pistons to give additional clearance for the exhaust valves. However this can be detrimental to engine operation since the flows of gases to and from the cylinder can be adversely affected by the pockets.
It is not only the degree of opening of the exhaust valves which poses problems. Reducing the clearance also affects exhaust valve timing. In particular, the exhaust valves stay open longer than normal, increasing overlap with the intake valves (when both valves are open simultaneously). This may cause more exhaust energy to be dumped into the intake system instead of, for example, being available to help drive the engine turbocharger.
Another problem associated with these prior art apparatuses is that their typical rocker arm ratio is too high. The rocker arm ratio is the amount of opening of the exhaust valves divided by the amount of lift provided by lobe
23
. A typical range of ratios in prior art devices would be 1.6-1.9:1. Such ratios increase loading on the camshaft. The loading is typically reduced by timing the opening of the exhaust valves early, resulting in weak engine braking.
Engine
20
optimizes the rocker arm ratio by achieving a rocker arm ratio more nearly approaching 1:1 in this preferred embodiment as may be seen with reference to FIG.
1
. The distance between adjusting screw
44
and rocker arm shaft
38
is almost the same as the distance between the rocker arm shaft and point of contact
41
between the camshaft and roller
40
. The lever arms are therefore more equal in length and the amount of lift at the camshaft nearly equals the amount of opening of the exhaust valves.
The engine also includes a valve control apparatus
100
which selectively reduces the operative clearance between the camshaft
22
and the exhaust valves
24
and
26
in order to operate the engine brake by cracking open the valves, near top dead center of the compression stroke, with lobe
25
of the camshaft. There is a solenoid valve
102
operatively connected to controls
104
. The controls are conventional and include a switch operatively associated with the throttle of the engine such that the brake is only operational when the throttle is closed. There is also a manual switch in the cab of the vehicle, allowing the operator to operate the engine brake when the vehicle is coasting downhill. The solenoid valve allows engine oil to enter a passageway
110
when the operator closes the switch and the valve opens.
Rocker arm
34
is unconventional in that it comprises a first portion
112
and a second portion
114
. Both portions are rotatably mounted on rocker arm shaft
38
as best shown in FIG.
1
. Portion
112
operatively contacts the camshaft
22
by means of roller
40
and portion
114
operatively contacts the exhaust valves via screw
44
, fitting
52
and cross head
28
. As discussed above, both portions have nearly the same effective length measured by the distance from the center of the rocker arm shaft to the point of contact with camshaft
22
and fitting
52
respectively, providing a rocker arm ratio of nearly 1:1 for this example of the invention.
There is a mechanism
130
for selectively changing the operative clearance between the camshaft and the valves. Normally the rocker arm
34
is in a first operational mode, illustrated in
FIG. 7
, where on each revolution of the camshaft the first lobe
23
only operatively contacts roller
40
, causing the valves
24
and
26
to open in the normal manner during the exhaust stroke only. The mechanism
130
can selectively put the rocker arm
34
in a second operational mode, illustrated in
FIGS. 1
,
3
and
5
, where, on each revolution of the camshaft, the roller
40
is lifted by the second lobe
25
to crack open the exhaust valves near top dead center of the compression stroke. This second mode is selected by opening solenoid valve
102
with controls
104
to provide engine oil to the passageway
110
extending through rocker arm support
36
from oil line
111
.
The adjusting mechanism
130
includes a hydraulic cylinder
132
with a piston
134
reciprocatingly received therein. There is a pin
136
extending through the cylinder and a bore
138
in the piston. The bore
138
is substantially wider than the pin, allowing for reciprocation of the piston in the cylinder, but limiting its movement.
As seen in
FIG. 7
, there is a first coil spring
140
biased between end
142
of the cylinder and recess
144
in the piston. The spring biases the piston to the right from the point of view of FIGS.
1
,
3
,
5
and
7
. There is a smaller coil spring
148
coaxially within spring
140
and biased between the recess
144
in the piston and a ball
150
. The spring biases the ball towards a position to close passageway
152
.
There is a second cylinder
160
, integral with cylinder
132
in this embodiment and located coaxially to the left thereof from the point of view of FIG.
7
. There is a second piston
162
in the cylinder having a stem
164
extending to the right, from the point of view of
FIGS. 1
,
3
,
5
and
7
, into the passageway
152
.
There is a further hydraulic passageway
170
which, from the point of view of
FIGS. 1
,
3
,
5
and
7
, extends downwardly through portion
112
of the rocker arm and then angles to the right to intersect with cylindrical bore
174
which receives the rocker arm shaft
38
. Passageway
110
in rocker arm support
36
and passageway
170
in portion
112
are both aligned with a passageway
113
in the rocker arm shaft
38
for the positions of the rocker arm portions illustrated in FIG.
1
and FIG.
7
. This allows oil to pass through the passageways
110
,
113
,
170
and
152
when the solenoid is open.
There is a chamber
180
formed in the cylinder
132
between the piston
134
and end
142
of the cylinder. Oil can pass from passageway
152
and into the chamber
180
, unseating ball
150
, when the rocker arm portions are in this position. The ball
150
acts as a check valve, trapping the oil within the chamber
180
. At the same time, the spring
140
biases the piston
134
to the right and against upward extension
190
on portion
114
of the rocker arm, to rotate the two portions
112
and
114
to the positions shown in
FIGS. 1
,
3
and
5
, with the piston
134
projecting outwardly from the cylinder
132
. The two portions of the rocker arm are thus moved away from each other and reduce operative clearance between the camshaft and the exhaust valves during brake operation.
Referring to
FIG. 5
, this shows a point after the lobe
25
has rotated past roller
40
, and before lobe
23
has completed the lifting of the rocker arm
34
to open the exhaust valves
24
and
26
for the exhaust stroke. There is another hydraulic passageway
200
.
1
in portion
112
of the rocker arm which becomes aligned with passageway
115
in the shaft which is connected to drain. This allows pressurized oil to flow through passageway
200
.
1
from chamber
204
of cylinder
160
, allowing spring
206
to move piston
162
to the right, from the point of view of
FIG. 5
, so stem
164
unseats ball
150
to the right, compressing spring
148
. The force of projection
190
on piston
134
, as the roller
40
rides up on lobe
23
, forces the piston
134
to the left, from the point of view of
FIG. 5
, dumping oil through passageways
152
,
170
,
113
and
110
back through the solenoid valve. Thus the two portions
112
and
114
of the rocker arm rotate closer together, increasing operative clearance between the exhaust valves and camshaft to the same amount as occurs when the engine brake is not operational.
Operation
To summarize the operation of each cylinder of engine
20
,
FIG. 1
is first referenced. This shows the position of camshaft
22
as the roller
40
on the rocker arm
34
is on the dwell surface
21
of the camshaft, with its second lobe
25
approaching. Solenoid valve
102
has been opened using the controls
104
. In this position passageways
110
and
170
in the rocker arm support and portion
112
of the rocker arm respectively are aligned with passageway
113
in shaft
38
such that engine oil is forced through passageway
152
, past ball
150
and into the chamber
180
when piston
134
is moved to the right under the action of spring
140
. The piston is prevented from moving to the left by the ball
150
which blocks the oil in the chamber
180
. Thus the two portions
114
and
112
of the rocker arm are rotated away from each other, increasing the gap
200
between them and decreasing the operative clearance between the roller
40
and camshaft such that the lobe
25
on the camshaft rotates the rocker arm clockwise cracking open the exhaust valves
24
and
26
, as shown in
FIG. 3
, as the roller rides up on lobe
25
.
FIG. 5
shows the position of the apparatus after lobe
25
has passed the roller
40
and the roller is riding up on lobe
23
. At this point passageway
200
.
1
in portion
112
of the rocker arm becomes aligned with passageway
115
in the shaft, which is connected to drain, allowing pressurized oil from chamber
204
of cylinder
160
to escape so spring
206
forces piston
162
to the right. This causes stem
164
to unseat ball
150
. As roller
40
begins to ride up on lobe
23
, portion
112
of the rocker arm is pushed upwardly by the camshaft, forcing projection
190
of portion
114
against piston
134
and forcing oil out from chamber
180
toward solenoid
102
through passageways
170
,
111
and
110
.
When the camshaft
22
has rotated such that the roller
40
is past the lobe
23
and is approaching lobe
25
, as shown in
FIG. 1
, passageway
200
.
1
is aligned with passageway
113
.
1
in shaft
38
. As seen, this receives oil from passageway
113
connected thereto. The hydraulic pressure pushes piston
162
to the left, along with stem
164
, from the point of view of FIG.
1
. Spring
148
, shown in
FIG. 7
, biases ball
150
to the left so it reseats itself Passageways
110
and
170
are both aligned with passageway
113
in shaft
38
in this position such that oil again fills chamber
180
in cylinder
132
as piston
134
is biased to the right by spring
140
. The oil is locked in chamber
180
by ball
150
so the portions
112
and
114
of the rocker arm are held in the relative position shown in
FIG. 5
with the gap
200
increased, and the operative clearance between the roller
40
and the camshaft
22
decreased, so lobe
25
again cracks open the exhaust valves as it reaches roller
40
.
Alternative Embodiments
FIG. 9
show an alternative embodiment which is generally similar to the previous embodiment and like parts have like numbers with the additional designation “0.1”. Like engine
20
, engine
20
.
1
has a camshaft
22
.
1
with two lobes
23
.
1
and
25
.
1
. Rocker arm
34
.
1
has two portions
112
.
1
and
114
.
1
. There is a piston
134
.
1
which contacts projection
190
.
1
of portion
114
.
1
. There is a ball
150
.
1
which normally seals passageway
170
.
1
against a back flow of oil from chamber
180
.
1
.
There is a passageway
350
which connects chamber
180
.
1
to chamber
352
in a cylinder
354
. There is a piston
356
, 0.225″ in diameter in this example, which slidingly extends through aperture
357
at end
359
of cylinder
354
. A larger diameter, tubular piston
358
, 0.250″ in diameter in this example, extends slidingly and sealingly through aperture
361
at opposite end
360
of the cylinder. There is a screw
380
with a nylon insert
381
on the end which provides resistance against the movement of piston
358
.
There is a larger diameter spring
371
pressing against the disk-shaped member
370
and which biases the piston assembly to the left, from the point of view of FIG.
10
. When chamber
180
.
1
is supplied with pressurized oil, as the lobe
25
.
1
approaches roller
40
.
1
, pistons
356
and
358
are moved to the right due to the larger diameter of piston
358
. This compresses spring
371
. The pressure builds up as the roller
40
.
1
rides up on the lobe, causing piston
358
to project outwardly beyond the right end of cylinder
354
from the point of view of FIG.
10
.
However, once the lobe
25
.
1
has caused the exhaust valves to crack open, the pressure in the engine cylinder rapidly drops due to the escape of the compressed gases through the exhaust valves. This reduces the pressure in cylinder
354
, causing larger spring
371
to force member
370
to the left against the pressure of smaller spring
373
, moving piston
356
to the left. However tubular piston
358
lags behind due to the resistance of nylon insert
381
pressing against the piston under the action of screw
380
. Member
370
therefore separates from the tubular piston
358
, allowing oil to escape from chamber
180
.
1
through the center of the tubular piston
358
and outwardly to the right from the point of view of FIG.
10
. Thus piston
134
.
1
is forced towards chamber
180
.
1
by projection
190
.
1
as the roller
40
.
1
starts to ride on lobe
23
.
1
, so the apparatus resumes its normal operational mode, equivalent to its position when the brake is not operational, prior to each exhaust stroke.
FIGS. 11-14
show another alternative embodiment wherein like parts have like numbers as in the previous embodiments with the additional designation “0.2”. In this example rocker arm
34
.
2
has only a single portion instead of the two portions of the previous embodiments. However, rocker arm
34
.
2
is unconventional in that includes a mobile hydraulic finger
201
, reciprocatingly received in a hydraulic cylinder
202
. The finger has a convex outer end
205
which contacts crosshead
28
.
2
. Rocker arm shaft
38
.
2
is provided with two passageways
210
and
212
, the former aligning with passageway
110
.
2
to provide pressurized oil via solenoid
102
.
2
. The latter is connected to drain.
There is a passageway
220
in the rocker arm equipped with a check valve
222
including a ball
224
biased against a seat
226
via spring
228
. There is another passageway
230
which intersects passageway
221
between the check valve and cylinder
202
.
As in the previous embodiments, lobe
25
.
2
serves to crack open the valves
24
.
2
and
26
.
2
near top dead center of the compression stroke.
FIG. 11
shows lobe
25
.
2
approaching roller
40
.
2
of the rocker arm. It may be seen that passageway
220
is connected to passageway
110
.
2
via passageway
210
in the rocker arm shaft and thereby receives pressurized boil oil which passes through check valve
222
to enter cylinder
202
and thereby extend finger
201
. The same time, passageway
230
is not aligned with the passageway
212
and thereby not connected to drain. Thus any oil entering cylinder
202
is trapped by the check valve and the nonalignment of passageway
230
with drain.
Referring to
FIG. 13
, this shows the valves
24
.
2
and
26
.
2
fully cracked open near top dead center of the compression stroke. This is achieved with finger
201
fully extended.
Referring to
FIG. 14
, this shows the position of the camshaft
22
.
2
after lobe
25
.
2
has rotated past roller
40
.
2
and as the roller begins to ride up on lobe
23
.
2
for normal opening of the valves for the exhaust stroke. In this position, passageway
230
becomes aligned with passageway
212
and, thereby, to drain. This allows oil from cylinder
202
drain outwardly from the cylinder through passageway
230
, thereby allowing finger
201
to retract until it contacts set screw
44
.
2
. This is the position for normal valve opening where the lash and amount of valve opening are dictated by the position of screw
44
.
2
.
It will be understood by someone skilled in the art that many of the details provided above are by way of example only and can be deleted or altered without departing from the scope of the invention as set out in the following claims.
Claims
- 1. A valve control apparatus for an internal combustion engine having a valve and a camshaft, the camshaft having an axis of rotation, a first lobe and a second lobe, the second lobe being angularly spaced-apart about the axis from the fist lobe, the first lobe extending further from the axis of rotation than the second lobe, the apparatus comprising:a follower operatively engageable with the camshaft and the valve, the follower being positioned to operatively engage the first lobe on each revolution of the camshaft and thereby open said valve a first time on each revolution on the camshaft; and a mechanism for selectively changing operative clearance between the follower and at least one of the camshaft and the valve, the mechanism selectively reduces said clearance on each revolution of the camshaft, from a first clearance where the valve is opened by the first lobe, after the valve is opened by the first lobe, the follower operatively engaging the second lobe and opening the valve a second time on each revolution of the camshaft when the first clearance is so reduced, and said mechanism increasing the clearance to the first clearance on each revolution of the camshaft after the valve is opened the second time and before the valve is fully opened by the first lobe again.
- 2. A valve control apparatus for an internal combustion engine having a valve and a camshaft, the camshaft having an axis of rotation, a first lobe and a second lobe, the second lobe being angularly spaced-apart about the axis from the first lobe, the apparatus comprising:a follower operatively engageable with the camshaft and the valve, the follower having a first operational mode where the first lobe operatively engages the follower on each revolution of the camshaft to open said valve a first time on each revolution on the camshaft and where the second lobe operatively clears the follower on each revolution of the camshaft without actuating said valve; and a mechanism for selectively putting the follower in a second operational mode where operative clearance between the follower and at least one of the camshaft and the valve is reduced, compared to the first mode, so the second lobe operatively engages the follower to open said valve a second time on each revolution of the camshaft, the second lobe clearing the follower during the first operational mode, the mechanism putting the follower in the second operational mode on each revolution of the camshaft before the second lobe rotates completely to alignment with the follower, the mechanism returning the follower to the first operational mode after the valve is opened by the second lobe and before the first lobe fully opens the valve, whereby maximum opening and normal closing of the valve by the first lobe is unaffected when the mechanism selectively puts the follower in the second operational mode.
- 3. An apparatus as claimed in claim 2, wherein the follower is a rocker arm.
- 4. An apparatus as claimed in claim 2, wherein the valve closes on each revolution of the camshaft after the first lobe passes the follower.
- 5. An apparatus as claimed in claim 3, wherein the rocker arm has two portions, a first portion operatively contacting the camshaft and a second portion operatively contacting the valve.
- 6. An apparatus as claimed in claim 5, wherein the mechanism for selectively putting the follower in the second operational mode includes a device for displacing the second portion of the follower relative to the first portion.
- 7. An apparatus as claimed in claim 6, wherein the two portions of the rocker arm are pivotally mounted on a rocker arm shaft, said device relatively displacing the two portions of the rocker arm about said shaft.
- 8. An apparatus as claimed in claim 6, wherein said device is a hydraulic device.
- 9. An apparatus as claimed in claim 8, wherein said device includes a chamber for hydraulic fluid, said chamber being closed and full of hydraulic fluid in one said operational mode and being opened to allow a discharge of said hydraulic fluid in another said operational mode.
- 10. An apparatus as claimed in claim 9, wherein said one mode is the second operational mode and said another mode is the first operational mode.
- 11. An apparatus as claimed in claim 9, wherein the device includes a hydraulic cylinder and piston, the chamber communicating with the cylinder.
- 12. An apparatus as claimed in claim 11, wherein the rocker arm shaft includes passageways to supply fluid to the chamber for the second operational mode and to drain fluid from the chamber for the first operational mode.
- 13. An apparatus as claimed in claim 2, wherein the engine has an exhaust stroke and a compression stroke, the valve being an exhaust valve, the first lobe being positioned on the camshaft to open the exhaust valve on said exhaust stroke of the engine, the second lobe being positioned on the camshaft to open the exhaust valve near top dead center of the compression stroke, whereby the apparatus functions as a compression release brake.
- 14. An apparatus as claimed in claim 3, wherein the rocker arm has an extendible hydraulic finger reciprocatingly received in a hydraulic cylinder, the finger operatively contacting the valve, the apparatus including means for supplying hydraulic fluid to the cylinder to extend the finger for the second operational mode and for draining hydraulic fluid from the cylinder for the first operational mode.
- 15. An internal combustion apparatus comprising:an engine having a plurality of cylinders, each said cylinder having a valve; a camshaft, the camshaft having an axis of rotation, a first lobe and a second lobe, the second lobe being angularly spaced-apart about the axis from the first lobe; a follower operatively engageable with the camshaft and with the valve of said each cylinder, the follower having a first operational mode where the first lobe operatively engages the follower on each revolution of the camshaft to open said valve a first time and where the second lobe operatively clears the follower on each revolution of the camshaft without actuating said valve; and a mechanism for selectively putting the follower in a second operational mode where operative clearance between the follower and at least one of the camshaft and the valve is reduced, compared to the first mode, so the second lobe operatively engages the follower to open said valve a second time on each revolution of the camshaft, the mechanism putting the follower in the second operational mode on each revolution of the camshaft before the second lobe is fully aligned with the follower, the mechanism returning the follower to the first operational mode after the valve is opened by the second lobe and before the first lobe fully operatively engages the follower, whereby maximum opening and normal closing of the valve by the first lobe is unaffected when the mechanism selectively puts the follower in the second operational mode.
- 16. An apparatus as claimed in claim 15, wherein the follower is a rocker arm.
- 17. An apparatus as claimed in claim 15, wherein the valve closes on each revolution of the camshaft after the first lobe passes the follower.
- 18. An apparatus as claimed in claim 16, wherein the rocker arm has two portions, a first portion operatively contacting the camshaft and a second portion operatively contacting the valve.
- 19. An apparatus as claimed in claim 18, wherein the mechanism for selectively putting the follower in a second operational mode includes a device for displacing the second portion of the follower relative to the first portion.
- 20. An apparatus as claimed in claim 19, wherein the two portions of the rocker arm are pivotally mounted on a rocker arm shaft, said device relatively displacing the two portions of the follower about said shaft.
- 21. An apparatus as claimed in claim 19, wherein said device is a hydraulic device.
- 22. An apparatus as claimed in claim 21, wherein said device includes a chamber for hydraulic fluid, said chamber being closed and full of hydraulic fluid in one said operational mode and being opened to allow a discharge of said hydraulic fluid in another said operational mode.
- 23. An apparatus as claimed in claim 22, wherein said one mode is the second operational mode and said another mode is the first operational mode.
- 24. An apparatus as claimed in claim 22, including passageways in the rocker arm shaft for supplying hydraulic fluid to the chamber for the second operational mode and for draining hydraulic fluid from the chamber for the first operational mode.
- 25. An apparatus as claimed in claim 24, wherein the filling and draining of the chamber is actuated by rotation of the rocker arm about the rocker arm shaft.
- 26. An apparatus as claimed in claim 16, wherein the mechanism includes a hydraulic finger on the rocker arm which operatively contacts said valve and means for supplying hydraulic fluid to the finger to extend the finger for the second operational mode and to drain hydraulic fluid from the finger for the first operational mode.
- 27. An apparatus as claimed in claim 15, wherein the engine has an exhaust stroke and a compression stroke, the valve being an exhaust valve, the first lobe being positioned on the camshaft to open the exhaust valve on said exhaust stroke of the engine, the second lobe being positioned on the camshaft to open the exhaust valve near top dead center of the compression stroke, whereby the apparatus functions as a compression release brake.
- 28. A method of controlling valve actuation for an internal combustion engine having a valve and a camshaft, the method comprising the steps of:providing a mechanism operatively connecting the valve and the camshaft; providing two lobes on the camshaft for said valve, a first said lobe operatively engaging the mechanism to open the valve a first time on each revolution of the camshaft; and selectively adjusting the mechanism a first time on each revolution of the camshaft, from a first position where the first lobe engages the mechanism, but a second lobe clears the mechanism after the first lobe passes the mechanism, so the mechanism engages the second said lobe to open the valve a second time on each revolution of the camshaft, and adjusting the mechanism a second time on each revolution of the camshaft, back to said first position, after the second lobe opens the valve so the maximum opening and normal closing of the valve by the first lobe is unaffected after the mechanism is selectively adjusted the first time.
- 29. A method as claimed in claim 28, wherein the valve is an exhaust valve, the first lobe opening the valve on the exhaust stroke of the engine and the second lobe selectively opening the valve near top dead center of the compression stroke, thereby acting as a compression release brake.
- 30. A method as claimed in claim 28, wherein the valve closes after the first lobe passes the mechanism.
- 31. A method as claimed in claim 28, wherein the mechanism is selectively adjusted by hydraulic means.
- 32. A method as claimed in claim 28, wherein the mechanism includes a rocker arm, the rocker arm having two portions, the mechanism being selectively adjusted by displacing the two portions of the rocker arm relative to each other.
- 33. A method as claimed in claim 32, wherein the two portions of the rocker arm are each rotatable about a rocker arm shaft.
- 34. A method as claimed in claim 28, wherein the mechanism includes a hydraulic cylinder and piston, the mechanism being selectively adjusted the first time by supplying hydraulic fluid to the cylinder and being selectively adjusted the second time by draining hydraulic fluid from the cylinder.
US Referenced Citations (32)
Foreign Referenced Citations (1)
Number |
Date |
Country |
422254 |
Nov 1925 |
DE |