The present invention relates to a valve control apparatus for a tank lorry, and more particularly, to a valve control apparatus for a tank lorry, which can supply a load and stop the supply of the load manually by a user's direct manipulation of the valve control apparatus when oil articles or chemicals are loaded on a storage tank mounted on the tank lorry, and which can automatically finish a loading work in case where the load is supplied to the maximum loadage and can be actuated by air pressure without using any electric device, thereby providing convenience in work through the automated loading work and securing safety since the electric device is not used.
As shown in
Furthermore, the tank lorry further includes a ventilation pipe 180 mounted above the storage tank 100 and communicating with each compartment of the storage tank 100, and the ventilation pipe 180 includes a number of ventilation pipes 181 adapted to communicate the ventilation pipe 180 with each compartment of the storage tank 100 and a ventilation cutoff valve 185 formed at an end of the ventilation pipe 180 for cutting off ventilation. Meanwhile, the oil feed pipe 150 includes an oil-feeding cutoff valve 155 formed at an end thereof.
A load supplying process of the general tank lorry having the above structure will be described. After a supply line of a load supply terminal (not shown) is connected to the end of the oil feed pipe 150 of the tank lorry and the oil-feeding cutoff valve 155 is opened, when a user opens the control valve 170 at the top of the tank lorry, the air pressure of the compressed air tank (T) of the tank lorry is transferred to the oil feed valve 16 to thereby open the oil feed valve 160, so that the user can supply the load to the tank lorry.
Thereafter, the user opens a lid of the opening part 120 and checks a state where the load is supplied up to the limit indicating point 130 with naked eyes. When the load reaches the maximum loadage, the user closes the control valve 170 to intercept the introduction of the compressed air into the oil feed valve 160, whereby the oil feed valve 160 is closed. The user closes the opening 120 to finish the loading work to the inside of each compartment of the storage tank 100. When the loading of all compartments of the storage tank is finished, finally, the oil-feeding cutoff valve 155 of the oil feed pipe 150 is closed on the road and the supply of the load from the load supply terminal is stopped to thereby finish the loading work.
In the meantime, when the load is supplied or discharged, the ventilation cutoff valve 185 formed on the ventilation pipe 180 and the plural ventilation valves 181 are opened to communicate the inside of the storage tank 100 with the outside, whereby the load can be supplied or discharged smoothly.
However, the general tank lorry described above has several problems in that it is inconvenient in operation since the user has to supply the load by directly opening the opening 120 and checking the inside state of the storage tank 100 with the eyes at the top of the storage tank 100, in that there are some risks of an explosion and a fire when flammable materials such as the oil are loaded, and in that it may cause an environmental pollution and the user may be exposed to toxic chemicals since evaporated toxic chemicals are discharged to the air when the toxic chemicals are loaded thereon.
Meanwhile, in order to solve the above-mentioned problems of the tank lorry, recently, gauge devices for allowing the user to check the inside state of the storage tank without opening the opening part and valve control apparatus for controlling the oil feed valve on the load have been disclosed. However, the improved valve control apparatus using an electric device according to the prior art has a problem in that the user evades using the tank lorry since safety is not secured due to the electric device, and the valve control apparatus not using the electric device also has a problem in that it is inconvenient in manufacturing and use since its configuration is complicated.
Accordingly, the present invention has been made in an effort to solve the above-mentioned problems occurring in the prior arts, and it is an object of the present invention to provide a valve control apparatus for a tank lorry, which can allow a user to supply a load and stop the supply of the load on the road by manipulating the valve control apparatus when oil articles or chemicals are loaded on a storage tank mounted on the tank lorry, which can automatically close an oil feed valve when the load is supplied to the maximum loadage, which can secure safety since any electric device is not used, and which is convenient in manufacturing and use.
The valve control apparatus for the tank lorry includes a first control valve for opening and closing the oil feed valve by supplying compressed air to the oil feed valve or discharging the supplied compressed air to the outside, a second control valve for actuating the first control valve by the user's manual manipulation, an automatic closing valve for actuating the first control valve, a third control valve for selecting an operation of the automatic closing valve, and a pneumatic circuit for realizing functions of the control valves, wherein the control valves are general direction conversion valves for converting a flow of the compressed air and can be controlled on the road.
To achieve the above objects, the present invention provides a valve control apparatus for a tank lorry, which is adapted to open and close an oil feed valve mounted on the bottom surface of a storage tank by controlling air pressure of a compressed air tank mounted on the tank lorry, the valve control apparatus comprising: a first control valve for opening and closing the oil feed valve by supplying compressed air to the oil feed valve or discharging the supplied compressed air to the outside; a shuttle valve serving as a direction conversion valve adapted for actuating the first control valve by discharging the compressed air introduced from one of inlets to the pilot port of the first control valve through a single outlet; a second control valve serving as a direction conversion valve for actuating the first control valve by supplying the compressed air to one inlet of the shuttle valve or discharging the supplied compressed air to the outside; a third control valve serving as a direction conversion valve for supplying the compressed air to the automatic closing valve mounted on the upper portion of the storage tank or discharging the supplied compressed air to the outside; the automatic closing valve adapted to discharge the compressed air introduced from the third control valve to the other inlet of the shuttle valve according to an actuation of an air tank having buoyancy against a load to thereby actuate the first control valve; and an oil feed valve opened when the compressed air is supplied from the first control valve to one of two ports thereof, the oil feed valve being closed by an actuation of the compression spring and keeping the closed state by introducing the compressed air to the other port thereof when the supplied compressed air is discharged to the outside.
As described above, the valve control apparatus of the tank lorry according to the present invention can allow the user to stop the supply of the load manually by directly manipulating the valve control apparatus on the road when oil or chemicals are loaded on the storage tank mounted on the tank lorry, automatically end the loading when the load is supplied to the maximum loadage to thereby achieve an automated loading work, and secure safety since the electric device is not used.
10: first control valve 20: second control valve
30: third control valve 40: shuttle valve
50: automatic closing valve 60: oil feed valve
70: main valve 80: ventilation valve
90: control box 100: storage tank
140: oil feed hole 150: oil feed pipe
180: ventilation pipe T: compressed air tank
Before a detailed configuration of a valve control apparatus according to the present invention will be described, well-known direction control valves will be first described. The direction control valve is a valve to control a flow direction of a fluid and has at least two ports and at least two operational ways. The direction conversion valves are classified into a 2 port-2 way valve, a 3 port-2 way valve, a 4 port-3 way valve, and a 5 port-2 way valve according to the numbers of the ports and ways, into a man power type valve such as a button type, a lever type and a pedal type, a mechanical type valve such as a plunger type and a roller type, a pneumatic type valve of direct or indirect pilot type, and an electronic type valve according to manipulation methods, and into a spring return type valve and a self-location keeping type valve according to returning methods or keeping methods.
Referring to
Hereinafter, referring to
In the valve control apparatus according to the present invention, a number of control valves 10, 20 and 30, a shuttle valve 40 and an automatic closing valve 50 adapted to open and close an oil feed valve 60 mounted on the bottom surface of a storage tank 100 by controlling air pressure of a compressed air tank (T) are connected with one another via a pneumatic circuit. The first control valve 10 is a 3 port-2 way pneumatic type direction conversion valve actuated by air pressure of the compressed air transferred to a pilot port 13 formed on a side thereof. While the first control valve 10 normally discharges the compressed air introduced from the supply line to a port 65a of the oil feed valve 60 through the working line (see
In the meantime, the compressed air introduced to the pilot port 13 of the first control valve 10 is introduced through a general shuttle valve 40, and the shuttle valve 40 includes a pair of inlets 41 and 42 and an outlet 43. So, the shuttle valve 40 receives the compressed air from one inlet, to which compressed air of a relative higher pressure is introduced, and discharge the compressed air to the outlet 43. The outlet 43 of the shuttle valve 40 is connected with the pilot port 13 of the first control valve 10, and so, the first control valve 10 is converted by the compressed air introduced into the inlets 41 and 42 of the shuttle valve 40. (See
The second control valve 20 is a 3 port-2 way lever type direction control valve. The second control valve 20 discharges the compressed air, which is introduced into the supply line, to the inlet 41 of the shuttle valve 40 through the working line according to an operation of a lever of the second control valve 20 (see
The third control valve 30 is a 3 port-2 way lever type direction conversion valve. The third control valve 30 discharges the compressed air, which is introduced into the supply line, to the automatic closing valve 50 through the working line according to an operation of a lever of the third control valve 30 (see
Moreover, the configuration of the automatic closing valve 50 will be described. The automatic closing valve 50 includes an intake hole 51a connected with the working line of the third control valve 50 for introducing the compressed air and an discharge hole 51b for discharging the compressed air introduced from the intake hole 51a to the inlet 42. The automatic closing valve 50 is mounted in such a way as to pass through the upper portion of the storage tank 100, and further includes an air tank 59 formed on the lower portion thereof and having buoyancy against the load to thereby control the flow of the compressed air between the intake hole 51a and the discharge hole 51b according to a vertical movement of the air tank 59. As shown in
In addition, while the oil feed valve 60 keeps a closed state of a valve disc 68 by a compression spring 69 in a unloading state, the valve disc 68 is opened (see
In the meantime, the valve control apparatus according to the present invention includes valve control apparatus and pneumatic circuits {circle around (1)} to {circle around (6)} of the same number as compartments formed by dividing the inner space of the storage tank 100 to thereby independently control each compartment of the storage tank 100. While the compressed air supplied to the supply lines of the first control valve 10, the second control valve 20 and the third control valve 30 of each valve control apparatus and the compressed air supplied to the port 65b of the oil feed valve 60 can be directly supplied from the compressed air tank (T) of the tank lorry, it is more preferable that the compressed air of the compressed air tank (T) is supplied and discharged to the control valves 10, 20 and 30 and the oil feed valve 60 through a single main valve 70 to thereby collectively control the control valves 10, 20 and 30 of the valve control apparatus and the oil feed valve 60.
Hereinafter, a structure of the main valve 70 will be described in more detail. The main valve 70 is a 5 port-2 way lever type direction conversion valve for converting a flow of the compressed air according to an operation of a lever. The main valve 70 supplies the compressed air of the compressed air tank (T), which is introduced to the supply line, to the control valves 10, 20 and 30 through one of the working lines when the load is supplied to or discharged from the storage tank 100, and simultaneously discharges the compressed air, which is supplied to the port 65b of the oil feed valve 60 through the other working line, to one of the discharge lines. However, when the tank lorry runs, the main valve 70 discharges the compressed air, which is supplied to the control valves 10, 20 and 30 through the one working line, through the other discharge line, and simultaneously supplies the compressed air of the compressed air tank (T), which is introduced to the supply line, to the port 65b of the oil feed valve 60 through the other working line, whereby the oil feed valve 60 keeps the closed state.
In the meantime, as shown in
Hereinafter, referring to
First, referring to
Furthermore, a spool 15 actuating by the compressed air introduced into the pilot port 13 is inserted into the housing 11, and a compression spring 18 is mounted on a side of the inside of the housing 11 where the air vent 14 is formed, so that an end of the spool 15 is supported by the compression spring 18. The spool 15 has a pair of air passageways 16 and 17, so that the spool 15 communicates with the intake hole 12a and the supply and discharge hole 12b in order of intake hole 12a-air passageway 16-supply and discharge hole 12b or with the supply and discharge hole 12b and the discharge hole 12c in order of supply and discharge hole 12b-air passageway 17-discharge hole 12c according to an operational location of the spool 15.
Furthermore, the location check rod 19 inserted into and drawn out from the air vent 14 is formed on a side of the spool 15 supported by the compression spring 18, so that the user can check the operational location of the spool 15 from the outside. As shown in
Referring to
Additionally, the automatic closing valve 50 further includes a guide pipe 58 formed on the lower portion thereof and the elevation type push rod 57 is located inside the guide pipe 58. The guide pipe 58 passes through the upper portion of the storage tank 100, and air tank 59 having buoyancy, which is submerged in the load when the load is supplied up to the maximum loadage in the storage tank 100, is formed inside the guide pipe 58, so that the automatic closing valve 50 is opened according to a rising action of the air tank 59 when the load is supplied up to the maximum loadage.
Furthermore, the automatic closing valve 50 has a through hole 54 formed at the top thereof in such a way as to communicate the inside of the automatic closing valve 50 with the outside, and the through hole 54 is smaller than the inner diameter of the valve seat 52. The valve rod 55 has an insertion portion 56 integrally formed on the top thereof and inserted into the through hole 54 in such a way as to keep sealability to thereby reduce a sectional area of the valve rod 55 where pressure of the compressed air introduced into the intake hole 51a acts, whereby the automatic closing valve 50 can be opened even by the air tank 59 having a small buoyancy.
Referring to
In addition, a piston 66 is inserted into the pneumatic cylinder 63, and in this instance, the bottom surface of the piston 66 is supported by the compression spring 69. A piston rod 67 extending to the inside of the pipe body 61 is formed on the upper portion of the piston 66, and the valve disc 68 is formed at the end of the piston rod 67 in such a way that the valve disc 68 is in close contact with the bottom surface of the seat portion 62, whereby the oil feed valve 60 is opened and closed according to the action of the compressed air supplied to and discharged from the pneumatic cylinder 63.
Meanwhile, referring to
Referring to
First, referring to
In the above load supplying state, referring to
Furthermore, in the above load supplying state, referring to
Meanwhile, in the automatic closing action and the manual closing action of the oil feed valve 60, the valve disc 68 of the oil feed valve 60 closed by the restoring force of the compression spring 69 firmly keeps the closed state by pressure of the load while the load is supplied.
Furthermore, after the automatic or manual supply of the load to the storage tank 100 is finished, as shown in
Hereinafter, referring to
In the mean time, the ventilation valve 80 formed on the ventilation pipe 180 is opened while the load is supplied or discharged, so that the inside of the storage tank communicates with the outside. Accordingly, the stopper disposed inside the ventilation valve 80 rises by the buoyancy when the storage tank is filled with the load, whereby the inside air of the storage tank is interrupted from the outside.
Number | Date | Country | Kind |
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10-2007-0000798 | Jan 2007 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2008/000004 | 1/2/2008 | WO | 00 | 3/8/2010 |