In the accompanying drawings forming part of the specification, in which like numerals are employed to designate like parts throughout the same,
While this invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only one specific form as an example of the invention. The invention is not intended to be limited to the embodiment so described, however. The scope of the invention is pointed out in the appended claims.
For ease of description, many of the figures illustrating the invention show a dispensing closure in the typical orientation that it would have at the top of a container when the container is stored upright on its base, and terms such as upper, lower, horizontal, etc., are used with reference to this position. It will be understood, however, that the closure system of this invention may be manufactured, stored, transported, used, and sold in an orientation other than the positions described.
The dispensing closure system of this invention is suitable for use with a variety of conventional or special containers having various designs, the details of which, although not fully illustrated or described, would be apparent to those having skill in the art and an understanding of such containers. The container, per se, that is described herein forms no part of, and therefore is not intended to limit, the present invention. It will also be understood by those of ordinary skill that novel and non-obvious inventive aspects are embodied in the described exemplary closure dispensing system alone.
A presently preferred embodiment of a dispensing closure system of the present invention is illustrated in
The body 24 of the container 22 may have any suitable configuration, and the upwardly projecting neck 26 may have a different cross-sectional size and/or shape than the container body 24. (Alternatively, the container 22 need not have a neck 26, per se. Instead, the container 22 may consist of just a body with an opening.) The container 22 typically would have a somewhat flexible wall or walls.
Although the container 22, per se, does not form a part of the broadest aspects of the present invention, per se, it will be appreciated that at least a portion of the system 20 of the present invention optionally may be provided as a unitary portion, or extension, of the top of the container 22. However, in the preferred embodiment illustrated, the entire system 20 is a completely separate article or unit (e.g., a dispensing closure 20) which can comprise either one piece or multiple pieces, and which is adapted to be removably, or non-removably, installed on a previously manufactured container 22 that has an opening 28 to the container interior. Hereinafter, the dispensing closure system 20 will be more simply referred to as the closure 20.
The illustrated, preferred embodiment of the closure 20 is adapted to be used with a container 22 having an opening 28 to provide access to the container interior and to a product contained therein. The closure 20 can be used to dispense with many materials, including, but not limited to, liquids, suspensions, mixtures, etc. (such as, for example, a material constituting a personal care product, an industrial or household cleaning product, or other compositions of matter (e.g., compositions for use in activities involving manufacturing, commercial or household maintenance, construction, agriculture, medical treatment, military operations, etc.)).
The container 22 with which the closure 20 may be used would typically be a squeezable container having a flexible wall or walls which can be grasped by the user and squeezed or compressed to increase the internal pressure within the container so as to force the product out of the container and through the opened closure. Such a flexible container wall typically has sufficient, inherent resiliency so that when the squeezing forces are removed, the container wall returns to its normal, unstressed shape. Such a squeezable container is preferred in many applications but may not be necessary or preferred in other applications. For example, in some applications it may be desirable to employ a generally rigid container, and to pressurize the container interior at selected times with a piston or other pressurizing system, or to reduce the exterior ambient pressure around the exterior of the closure so as to suck the material out through the open closure.
It is presently contemplated that many applications employing the closure 20 will conveniently be realized by molding at least some of the components of the closure 20 from suitable thermoplastic material or materials. In the preferred embodiment illustrated, some of the components of the closure could be molded from a suitable thermoplastic material, such as, but not limited to, polypropylene. The closure components may be separately molded—and may be molded from different materials. The materials may have the same or different colors and textures.
As can be seen in
In the preferred form of the invention, the lid 36 is provided to cover the upper part of the closure body 30. The lid 36 can be moved to expose the upper part of the body 30 for dispensing. The lid 36 is movable between (1) a closed position over the body 30 (as shown in
As can be seen in
As can be seen in
Alternatively, the closure body base 40 could be provided with some other container connecting means, such as a snap-fit bead or groove (not illustrated) for engaging a container neck groove or bead (not illustrated), respectively. Also, the closure body base 40 could instead be permanently attached to the container 22 by means of induction melting, ultrasonic melting, gluing, or the like, depending on materials used for the closure body base 40 and container 22. The closure body base 40 could also be formed as a unitary part, or extension, of the container 22.
The closure body base 40 may have any suitable configuration for accommodating an upwardly projecting neck 26 of the container 22 or for accommodating any other portion of a container received within the particular configuration of the closure body base 40—even if a container does not have a neck, per se. The main part of the container 22 may have a different cross-sectional shape than the container neck 26 and closure body base 40.
Preferably an interior, annular seal member 46 (
In the preferred form of the invention illustrated, the container neck receiving passage in the closure body base 40 has a generally cylindrical configuration, but includes the inwardly projecting thread 44. However, the closure body base 40 may have other configurations. For example, the closure body base 40 might have a prism or polygon configuration adapted to be mounted to the top of a container neck having a polygon configuration. Such prism or polygon configurations would not accommodate the use of a threaded attachment, but other means of attachment could be provided, such as a snap-fit bead and groove arrangement, adhesive, or the like.
As can be seen in
As can be seen in
The nozzle 52 can be sealed closed by the lid collar 37 when the lid 36 is closed (
Preferably, the transverse cross section of each aperture 58 at any point along the aperture height (i.e., length) is circular. As can be seen in
As can be seen in
Each larger inner passage or bore 60 preferably has a frustoconical section 61 that tapers to a smaller diameter in the direction away from the valve 32. Each smaller outer passage or bore 62 preferably has a frustoconical section 63 that tapers to a larger diameter in the direction away from the valve 32. A shoulder 64 defines the inner end of the outer bore 62 and the outer end of the inner bore 60.
In
In the presently preferred embodiment for one particular dispensing application, L1 is 0.38 mm, L2 is 0.64 mm, R1 is 0.13 mm, R2 is 0.13 mm, R3 is 0.21 mm, the longitudinal height of the inner bore frustoconical section 61 (as measured along the axis 59 and not including the radii R1 and R2) is 0.19 mm, the longitudinal height of the outer bore frustoconical section 63 (as measured along the axis 59 and not including the radius R3) is 0.45 mm, the diameter of the small inner end of the outer bore 62 at the shoulder 64 is 0.57 mm, the included conical angle of the outer bore frustoconical section 63 is 10 degrees, and the included conical angle of the inner bore frustoconical section 61 is 30 degrees.
An annular wall 68 (
The valve 32 is adapted to be mounted in the closure body 30 as shown in
The valve 32 is preferably molded as a unitary structure from material which is flexible, pliable, elastic, and resilient. This can include elastomers, such as a synthetic, thermosetting polymer, including silicone rubber, such as the silicone rubber sold by Dow Coming Corp. in the United States of America under the trade designation D.C. 99-595-HC. Another suitable silicone rubber material is sold in the United States of America under the designation Wacker 3003-40 by Wacker Silicone Company. Both of these materials have a hardness rating of 40 Shore A. The valve 32 could also be molded from other thermosetting materials or from other elastomeric materials, or from thermoplastic polymers or thermoplastic elastomers, including those based upon materials such as thermoplastic propylene, ethylene, urethane, and styrene, including their halogenated counterparts.
In the preferred embodiment illustrated, the valve 32 has the configuration and operating characteristics of a commercially available valve design substantially as disclosed in the U.S. Pat. No. 5,676,289 with reference to the valve 46 disclosed in the U.S. Pat. No. 5,676,289. The operation of such a type of valve is further described with reference to the similar valve that is designated by reference number 3d in the U.S. Pat. No. 5,409,144. The descriptions of those two patents are incorporated herein by reference thereto to the extent pertinent and to the extent not inconsistent herewith.
The valve 32 is flexible and changes configuration between (1) a closed, rest position (as shown closed in an upright package in
The valve 32 includes a skirt or sleeve 134 which extends from the valve central wall or head 130. At the outer end of the sleeve 134, there is a thin, annular flange 138 which extends peripherally from the sleeve 134 in a reverse angled orientation. The thin flange 138 merges with an enlarged, much thicker, peripheral flange 140 which has a generally dovetail-shaped, transverse cross section (as viewed in
To accommodate the seating of the valve 32 in the body 30, the top surface of the dovetail valve flange 140 has the same frustoconical configuration and angle as the closure body frustoconical surface 70.
The other surface (i.e., bottom surface) of the valve flange 140 is clamped by the retaining ring 34 (
The peripheral portion of the retaining ring 34 includes an outwardly projecting shoulder or bead 158 (
When the valve 32 is properly mounted within the closure body 30 as illustrated in
In order to dispense product, the package is typically tipped downwardly, or is completely inverted, and then squeezed.
However, when the internal pressure becomes sufficiently high after the valve central head 130 has moved outwardly to the fully extended position, the slits 132 of the valve 32 open to dispense the fluent material (
The above-discussed dispensing action of valve 32 typically would occur only after (1) the lid 36 has been moved to the open position (
Depending on the particular valve design, the open valve 32 may close when the pressure differential decreases, or the valve may stay open even if the pressure differential decreases to zero. In the preferred embodiment of the valve 32 illustrated for the preferred embodiment of the system shown in
Preferably, the valve 32 is designed to withstand the weight of the fluid on the inside of the valve 32 when the container 22 is completely inverted. With such a design, if the container is inverted while the valve 32 is closed, but the container is not being squeezed, then the mere weight of the fluent material on the valve 32 does not cause the valve 32 to open, or to remain open. Further, if the container 22 on which the closed valve 32 is mounted inadvertently tips over after the lid 36 is opened, then the product still does not flow out of the valve 32 because the valve 32 remains closed.
In one preferred embodiment, the petals of the valve 32 open outwardly only when the valve head 130 is subjected to a predetermined pressure differential acting in a gradient direction wherein the pressure on the valve head interior surface exceeds—by a predetermined amount—the local ambient pressure on the valve head exterior surface. The product can then be dispensed through the open valve 32 until the pressure differential drops below a predetermined magnitude, and the petals then close completely.
If the preferred form of the valve 32 has also been designed to be flexible enough to accommodate in-venting of ambient atmosphere as described in detail below, then the closing petals can continue moving inwardly to allow the valve to open inwardly as the pressure differential gradient direction reverses and the pressure on the valve head exterior surface exceeds the pressure on the valve head interior surface by a predetermined magnitude.
For some dispensing applications, it may be desirable for the valve 32 not only to dispense the product, but also to accommodate such in-venting of the ambient atmosphere (e.g., so as to allow a squeezed container (on which the valve is mounted) to return to its original shape). Such an in-venting capability can be provided by selecting an appropriate material for the valve construction, and by selecting appropriate thicknesses, shapes, and dimensions for various portions of the valve head 130 for the particular valve material and overall valve size. The shape, flexibility, and resilience of the valve head, and in particular, of the petals, can be designed or established so that the petals will deflect inwardly when subjected to a sufficient pressure differential that acts across the head 130 and in a gradient direction that is the reverse or opposite from the pressure differential gradient direction during product dispensing. Such a reverse pressure differential can be established when a user releases a squeezed, resilient container 22 on which the valve 32 is mounted. The resiliency of the container wall (or walls) will cause the wall to return toward the normal, larger volume configuration. The volume increase of the container interior will cause a temporary, transient drop in the interior pressure. When the interior pressure drops sufficiently below the exterior ambient pressure, the pressure differential across the valve 32 will be large enough to deflect the valve petals inwardly to permit in-venting of the ambient atmosphere. In some cases, however, the desired rate or amount of in-venting may not occur until the squeezed container is returned to a substantially upright orientation that allows the product to flow under the influence of gravity away from the valve 32.
It is to be understood that the valve dispensing orifice may be defined by structures other than the illustrated slits 132. If the orifice is defined by slits, then the slits may assume many different shapes, sizes and/or configurations in accordance with those dispensing characteristics desired. For example, the orifice may also include five or more slits.
The dispensing valve 32 is preferably configured for use in conjunction with a particular container, and a specific type of product, so as to achieve the exact dispensing characteristics desired. For example, the viscosity and density of the fluid product can be factors in designing the specific configuration of the valve 32 for liquids, as is the shape, size, and strength of the container. The rigidity and durometer of the valve material, and size and shape of the valve head 130, are also important in achieving the desired dispensing characteristics, and can be matched with both the container and the material to be dispensed therefrom.
Preferably, the valve 32 and nozzle 50 each have a generally circular configuration and are aligned along a common longitudinal axis 170 as illustrated in
The product is expelled or discharged through the valve's open slits 132 against the end wall or plate 56. The product, which is typically a liquid, is directed in a stream or streams against the inner surface of the nozzle plate 56, and some fluid may also pass directly through the apertures 58. Some of the discharging product that initially impinges upon the central, inner surface of the plate 56 splashes generally radially and then through the apertures 58. A desirable dispersion pattern is achieved when the fluid flows through the uniquely shaped apertures 58 and exists the apertures 58 in spreading discharges, sprays, or flows which can merge to form a fine mist.
It has been found that the combination of the apertured nozzle 50 with the valve 32 can provide a desirable fine mist spray. The size, shape, number, and pattern of the apertures 58 can be varied as may be desired depending upon the characteristics of the product being dispensed, depending upon the dispensing characteristics of the valve 32, and depending upon the desired mass flow rate of product. The initial velocity and volume of product discharging from the valve 32 is generally controlled by the combination of the nozzle 50 and the design characteristics of the valve and, of course, by the magnitude of the squeezing force and rate of application of squeezing force to which the container 22 is subjected.
It will be readily observed from the foregoing detailed description of the invention and from the illustrations thereof that numerous other variations and modifications may be effected without departing from the true spirit and scope of the novel concepts or principles of this invention.